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MORTEX

 

PRODUCTS

 

INC

 

501

 

TERMINAL

 

RD

 

FORT

 

WORTH,

 

TX

 

76106

 

Page

 

32

 

When the control has entered this lockout mode, after the limit 
switch has reclosed, all outputs remain off for 15 minutes.  
Following the 21 minute delay, the control attempts an ignition 
trial.  After flame is established, the control will operate for 25 
seconds, and then de-energize the gas valve and the inducer 
after a post purge period.  All outputs will then remain off for 
another 15 minute period.  The sequence is then continually 
repeated, with the LED flashing a fault code of “4”, until the 
lockout condition is reset. 

Pressure Switch  

If the pressure switch opens for more than 2 seconds after flame 
has been established, the control shall de-energize the gas valve, 
run through a normal 15 second post-purge and selected heat 
blower off delay.  When the blower off delay is complete, the 
control shall start an ignition sequence if the thermostat is still 
calling for heat. 

The control shall ignore pressure switch openings of less than 2 
seconds (the gas valve will momentarily de-energize while the 
pressure switch is open, this may cause a loss of flame and the 
control will respond to the lost flame). 

If the pressure switch opens for more than 2 seconds during a 
pre-purge or inter-purge, the control shall wait for the pressure 
switch to re-close.  The purge time re-starts when the pressure 
switch closes. If the pressure switch remains open for 60 
seconds, the control will lockout, de-energize the inducer, and 
begin to flash "2" on the Status LED. 

Undesired Flame  

If flame is sensed longer than 4 seconds while the gas valve is 
de-energized, the control shall keep the induced draft motor 
energized, the indoor blower motor on heat speed, the other 
outputs will be kept off, and the control will display a LED fault 
code of “5”.  When flame is no longer sensed, the induced draft 
motor will run through post-purge and the indoor heat speed 
blower motor will run through the selected blower off delay 
time.  The control will not be locked out. It will continue with 
normal operation following the blower off delay. 

Lockout 

Soft Lockout:

 The control shall not initiate an ignition attempt 

or continuous fan operation while in lockout.  The control will 
still respond to an open limit and undesired flame. Lockout shall 
automatically reset after 1 hour.  Lockout may be manually reset 
by removing power from the control for more than 1 seconds or 
removing the thermostat call for heat for more than 2 seconds. 

Hard Lockout

: If a gas valve hardware fault, a flame sense 

hardware fault, or the limit switch open for more than 5 minutes 
has occurred, the control will be in a hard lockout condition.  To 
reset the lockout, power must be removed from the control for 
more than 1 second, or the thermostat call must be removed for 
more than 2 seconds. 

 

SECTION VIII: Blower Performance 

 

Table 17: Blower Performance 

 
 
 
 

Configuration SPD

 

Tap

0.1

0.2

0.3

0.4

0.5

1

635

463

194

2

754

671

549

400

204

3

964

901

814

734

630

4

1134

1078

1007

943

857

5

1286

1217

1157

1094

1026

Configuration SPD

 

Tap

0.1

0.2

0.3

0.4

0.5

1

635

463

194

2

754

671

549

400

204

3

964

901

814

734

630

4

1134

1078

1007

943

857

5

1286

1217

1157

1094

1026

Configuration SPD

 

Tap

0.1

0.2

0.3

0.4

0.5

1

694

517

137

2

1114

986

839

642

289

3

1405

1308

1201

1087

949

4

1697

1599

1486

1378

1255

5

1829

1739

1648

1552

1467

CFM

 ‐ 

NO

 

COIL

G18DxxxCA3BA

 ‐ 

10

 

x

 

8

 

WHEEL

 

1/3

 

HP

 

5

 

SPD

 

CONSTANT

 

TORQUE

 

MOTOR

CFM

 ‐ 

NO

 

COIL

G18DxxxAH3BA

 ‐ 

10

 

x

 

8

 

WHEEL

 

1/3

 

HP

 

5

 

SPD

 

CONSTANT

 

TORQUE

 

MOTOR

CFM

 ‐ 

NO

 

COIL

G18DxxxCA4BA

 ‐ 

10

 

x

 

8

 

WHEEL

 

3/4

 

HP

 

5

 

SPD

 

CONSTANT

 

TORQUE

 

MOTOR

Summary of Contents for G18D SERIES

Page 1: ...30 Reading the Inlet Supply Gas Pressure INP 29 14 Separate T stat furnace Cooling Unit Trans W D 17 31 Reading the Outlet Manifold Gas Pressure 29 15 Same T stat Separate Furnace Cooling Unit Trans W...

Page 2: ...enting system Verify the furnace is operating according to the manufacturer s instructions 11 When installed in a Manufactured Mobile Home The combustion air shall not be supplied from occupied spaces...

Page 3: ...he voltage exceeds 132 VAC This furnace must be installed so the components are protected from water Installing and servicing heating equipment can be hazardous due to the electrical and gas fired com...

Page 4: ...btain the model and serial numbers so the correct parts can be ordered The furnace supply air blower is designed for correct performance with this furnace Do not attempt alter or use a different type...

Page 5: ...rom gas supply line should be performed as described in ANSI Z223 1 latest edition National Fuel Gas Code or in Canada in CAN CGA B149 1 or B149 2 codes 5 Do not attempt to reuse any mechanical or ele...

Page 6: ...OR ACCESS Ample clearances should be provided to permit easy access to the appliance The following minimum clearances are recommended 1 Twenty four 24 inches 61 cm between the front of the furnace and...

Page 7: ...hat the requirements of this subdivision cannot be met at the time of completion of the installation the owner shall have thirty 30 days to comply with the above 48 requirements provided that during t...

Page 8: ...mper is full heating or full cooling position Figure 2 Duct Connector Dimensions Floor Base Installation and Duct Connection Downflow combustible floor base is used for installations on combustible ma...

Page 9: ...g the furnace be sure you have enough clearance to install the furnace and clearance for the return air Refer to Table 1 CLEARANCES 2 Remove the top shipping cover and corner posts 3 Remove the upper...

Page 10: ...d velocity of 300 feet per minute 91 44 m minute cannot be used on the furnace return air louvered door because the air velocity is too high and will destroy the filter The filter velocity with this f...

Page 11: ...2 1 27 cm Table 4 allows for a 0 3 W C 0 075 kPa pressure drop in the ON OFF Pressure Convertable OUT P IN P VENT Manifold Pressure Tap Electrical Terminals Gas Supply Line Pressure Tap GAS FLOW Switc...

Page 12: ...natural gas orifice into the bag and hang it on the gas valve 11 Place the gas valve mounting bracket on the burner mounting plate and secure with the screws you removed in step 5 12 Reconnect the el...

Page 13: ...48 72AG 081 0 081 46 72AG 082 0 082 45 72AG 089 0 089 43 10 000 72AG 073 0 073 49 72AG 078 0 078 47 72AG 081 0 082 46 72AG 089 0 089 43 60 00 BTU FURNACE 70 00 BTU FURNACE 77 00 BTU FURNACE 90 00 BTU...

Page 14: ...ized Proper methods for field installing electrical wiring i Between the furnace and devices not attached to the furnace ii Between the separate devices that are field installed and located iii Exteri...

Page 15: ...Current 60 HZ 0 49 0 49 0 49 0 49 Total Unit Amps 2 54 2 54 2 54 2 54 Model G18D060CA3BA G18D070CA3BA G18D077CA3BA G18D090CA3BA Blower Motor HP 1 3 1 3 1 3 1 3 Blower Mortor SPD 5 5 5 5 Blower Motor...

Page 16: ...e routed through side of furnace and connect to the pig tail wires located above the control box The thermostat wires should also be no smaller than 22 gauges Refer to Table 9 for recommended wire gau...

Page 17: ...use located on the left side of the control board that protects the 24 VAC circuit Replace the fuse only with the equivalent 3 Amp Automotive type fuse Separate Heating and Cooling Thermostats If the...

Page 18: ...ypical Single Stage Heating Cooling Digital Thermostat with Two Stage Furnace Figure 19 Typical Two Stage Heating Cooling Digital Thermostat Connections Typical Heat Pump Heating Cooling Thermostat Wi...

Page 19: ...not less than 17 percent The combustion system is fan assisted This Category I direct vent furnace is designed for Manufactured Home and Modular Home applications It may be installed without modifica...

Page 20: ...rews or rivets Figure 20 Roof Jack Mounting Collars Top of Furnace VENTING INTO AN EXISTING ROOF JACK The furnace shall not be connected to another manufacturers factory built roof jack vent system If...

Page 21: ...per installation of the roof jack requires that openings in the roof and ceiling be on the same vertical center line as the furnace flue collar 2 Once the hole has been cut into the roof insert the ro...

Page 22: ...1000 BTU hr The calculation would be the 50 cubic ft per 1000 BTU hr by the 80 000 BTU Input of all appliances 50 x 80 4000 ft 7 Determine ratio of the available volume to the required volume 2400 ft...

Page 23: ...ply with local codes and requirements NOTE The Roof Jack venting system is considered a special venting system Important Consideration must be given for degradation of building materials by flue gases...

Page 24: ...window or door that may be opened 12 inches 30 cm for models 100 000 BTUH 30 kW 36 inches 91 cm for models 100 000 BTUH 30 kW 4 Feet 1 22 m C Clearance to permanently closed window 12 inches 30 cm 12...

Page 25: ...enting systems are permitted and must be installed in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or the CSA B149 1 Natural Gas and Propane Installation Codes local codes and th...

Page 26: ...T C ADJUSTIBLE HEIGHT 90 RJF1729 AL 17 29 FLAT 73 85 94 5 106 5 90 RJF2551 AL 25 51 FLAT 81 107 102 5 128 5 90 RJS1729 AL 17 29 3 12 73 85 94 5 106 5 90 RJS2551 AL 25 51 3 12 81 107 102 5 128 5 90 RJS...

Page 27: ...liance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 In...

Page 28: ...for a CU FT Gas Meter The formula for the input calculation of the appliance if you re heating value is in Mj m you using a cubic meter gas meter Example calculating the input for an appliance operati...

Page 29: ...the gas valve Follow the procedure to shut off the furnace located in the Users Information Manual 5 Turn the switch on the gas valve to the OFF position 6 Turn off the gas supply at the ball valve o...

Page 30: ...als HEAT 120 VAC Blower speed tap connection for heating speed COOL 120 VAC Blower speed tap connection for cooling speed XFMR 120 VAC connection to the transformer L1 120 VAC incoming power supply to...

Page 31: ...try If flame is not established on the first trial for ignition period the gas valve is de energized and the inducer remains energized for an inter purge period of 25 seconds The ignitor is then re e...

Page 32: ...ndoor blower motor on heat speed the other outputs will be kept off and the control will display a LED fault code of 5 When flame is no longer sensed the induced draft motor will run through post purg...

Page 33: ...t be per the following A National Electrical Code NEC and or B Canadian Electrical Code CEC and or C State County Local Regional or City Codes 2 If any origional Factory wire must be replaced then rep...

Page 34: ...ys are integrated into the control board Notes 1 All field wiring must be per the following A National Electrical Code NEC and or B Canadian Electrical Code CEC and or C State County Local Regional or...

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