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MORTEX

 

PRODUCTS

 

INC

 

501

 

TERMINAL

 

RD

 

FORT

 

WORTH,

 

TX

 

76106

 

Page

 

21

 

portion of the building with a horizontal distance of ten (10) 
feet. 

6.

 

The roof jack must extend at least five (3) ft (0.9 m) above 
the highest equipment draft hood or flue collar. 

 

PREVENTING BLOCKAGE BY SNOW 

If furnace combustion products enter the building from outdoors 
through wall openings adjacent to furnace vent (and air intake) 
terminal(s) because of wind and/or snow blockage of 
terminal(s), exposure to carbon-monoxide could cause severe 
personal injury or death due to carbon monoxide poisoning. 
Permanently seal such wall openings. 

 

 
 
 
 
 
 
 
 
 
 
 
 

BLOCKAGE BY SNOW 

If furnace combustion products enter the building from outdoors 
through wall openings adjacent to furnace vent and air intake 
because of wind/or snow blockage of vent terminal, exposure to 
carbon-monoxide could cause severe personal injury or death 
due to carbon-monoxide poisoning. 
The area and the spaces where roof jack pipe penetrates the roof 
must be permanently sealed to prevent water leakage and to 
prevent entry of combustion products into the living space  

 

The Annual Mean Maximum Daily Snowfall or Average 
Maximum Snow Depth can be found at one of the following 
websites. 

 

The Annual Mean Maximum Daily Snowfall is 
reported by the National Oceanic and Atmospheric 
Administration  (NOAA) at 
https//ncdc.noaa.gov/maps/ncei/rsi 

 

 

The Average Maximum Snow Depth is reported by 
National Resources Canada (NRC) at 

https://www.currentresults.com/Weather/Canada/Cities
/snowfall-annual-average.php

 

 

Permanently seal any openings where the vent terminal 
penetrates the roof. Instructions for proper sealing can be found 
in 

installing the roof jack vent assembly – Step 7.

 

 

THE ROOF JACK VENT ON HI-PITCH ROOF 

To install the roof jack RJS 3/12 series on roofs which have a 
slope between 4.5/12 and 6/12 you must first install roof saddle. 
The combined assembly of the RJS roof jack and the roof saddle 
conform to the pitch of the roof. If the roof pitch is greater than 
6/12, then the installer will be responsible for providing a 
suitable field fabricated roof saddle.  Refer to Figure 22: 

 

Figure 23: Roof Jack Slope Saddle 

 

INSTALLING THE ROOF JACK VENT ASSEMBLY 

The final assembly procedure for the vent piping is as follows: 
1.

 

A proper installation of the roof jack requires that openings 
in the roof and ceiling be on the same vertical center line as 
the furnace flue collar. 

2.

 

Once the hole has been cut into the roof, insert the roof jack 
body into the opening in the roof. 

3.

 

Align the roof jack inner and outer pipes so the pipes line 
up with the inner and outer collars on the top of the furnace. 

4.

 

Pull down the 4” diameter inner roof jack pipe seating it 
firmly over the furnace collar. Make sure the inner roof jack 
pipe lines up with the furnace collar and the pipe is not at 
an angle when connected to the furnace collar. If the roof 
jack pipe is at an angle, leaking can occur, causing the 
furnace to malfunction. 

5.

 

Pull down the 7” diameter outer roof jack pipe seating it 
firmly over the furnace collar. Make sure the outer roof jack 
pipe lines up with the furnace collar and the pipe is not at 
an angle when connected to the furnace collar. Be sure to 
line up the screw hole in the outer pipe with the screw hole 
in the furnace collar. If the roof jack pipe is at an angle, 
leaking can occur, causing the furnace to malfunction. 

6.

 

Install the optional ceiling trim ring. Refer to accessory part 
list in the Service and Maintenance Manual for the part 
number. 

7.

 

Caulk or use roof tar under the flashing to seal the roof jack 
flashing to the roof. Use roofing nails or screws to secure 
the flashing to the roof. Space the nails or screws about 2” 
apart. 

 

Figure 24: Roof Jack Crown Assembly 

8.

 

Install roof jack crown assembly and line up the pre-
punched holes in the crown assembly and the roof jack 
body. Secure the crown assembly by inserting the screws 
into the pre-punched holes and tightening. 

Ambient Combustion Air Supply 

This type installation will not draw the air required for 
combustion from within the space surrounding the appliance 
and from areas or rooms adjacent to the space surrounding the 
appliance. 

 

An 

unconfined space 

is not less than 50 cu-ft (1.42 m³) per 

1,000 Btu hr. (0.2928 kW) input rating for all of the appliances 
installed in that area. 

Roof Saddle

Roof Jack

Vent System

CARBON-MONOXIDE POISONING HAZARD 

Failure to follow the furnace instructions could result in 
severe personal injury or death due to carbon-monoxide 
poisoning, if combustion products infiltrate into the 
building. 

Install the furnace vent at a height of at least 12 inches (30.5 
mm) above the Annual Mean Maximum Daily Snowfall or 
Average Maximum Snow Depth as described below.

Summary of Contents for G18D SERIES

Page 1: ...30 Reading the Inlet Supply Gas Pressure INP 29 14 Separate T stat furnace Cooling Unit Trans W D 17 31 Reading the Outlet Manifold Gas Pressure 29 15 Same T stat Separate Furnace Cooling Unit Trans W...

Page 2: ...enting system Verify the furnace is operating according to the manufacturer s instructions 11 When installed in a Manufactured Mobile Home The combustion air shall not be supplied from occupied spaces...

Page 3: ...he voltage exceeds 132 VAC This furnace must be installed so the components are protected from water Installing and servicing heating equipment can be hazardous due to the electrical and gas fired com...

Page 4: ...btain the model and serial numbers so the correct parts can be ordered The furnace supply air blower is designed for correct performance with this furnace Do not attempt alter or use a different type...

Page 5: ...rom gas supply line should be performed as described in ANSI Z223 1 latest edition National Fuel Gas Code or in Canada in CAN CGA B149 1 or B149 2 codes 5 Do not attempt to reuse any mechanical or ele...

Page 6: ...OR ACCESS Ample clearances should be provided to permit easy access to the appliance The following minimum clearances are recommended 1 Twenty four 24 inches 61 cm between the front of the furnace and...

Page 7: ...hat the requirements of this subdivision cannot be met at the time of completion of the installation the owner shall have thirty 30 days to comply with the above 48 requirements provided that during t...

Page 8: ...mper is full heating or full cooling position Figure 2 Duct Connector Dimensions Floor Base Installation and Duct Connection Downflow combustible floor base is used for installations on combustible ma...

Page 9: ...g the furnace be sure you have enough clearance to install the furnace and clearance for the return air Refer to Table 1 CLEARANCES 2 Remove the top shipping cover and corner posts 3 Remove the upper...

Page 10: ...d velocity of 300 feet per minute 91 44 m minute cannot be used on the furnace return air louvered door because the air velocity is too high and will destroy the filter The filter velocity with this f...

Page 11: ...2 1 27 cm Table 4 allows for a 0 3 W C 0 075 kPa pressure drop in the ON OFF Pressure Convertable OUT P IN P VENT Manifold Pressure Tap Electrical Terminals Gas Supply Line Pressure Tap GAS FLOW Switc...

Page 12: ...natural gas orifice into the bag and hang it on the gas valve 11 Place the gas valve mounting bracket on the burner mounting plate and secure with the screws you removed in step 5 12 Reconnect the el...

Page 13: ...48 72AG 081 0 081 46 72AG 082 0 082 45 72AG 089 0 089 43 10 000 72AG 073 0 073 49 72AG 078 0 078 47 72AG 081 0 082 46 72AG 089 0 089 43 60 00 BTU FURNACE 70 00 BTU FURNACE 77 00 BTU FURNACE 90 00 BTU...

Page 14: ...ized Proper methods for field installing electrical wiring i Between the furnace and devices not attached to the furnace ii Between the separate devices that are field installed and located iii Exteri...

Page 15: ...Current 60 HZ 0 49 0 49 0 49 0 49 Total Unit Amps 2 54 2 54 2 54 2 54 Model G18D060CA3BA G18D070CA3BA G18D077CA3BA G18D090CA3BA Blower Motor HP 1 3 1 3 1 3 1 3 Blower Mortor SPD 5 5 5 5 Blower Motor...

Page 16: ...e routed through side of furnace and connect to the pig tail wires located above the control box The thermostat wires should also be no smaller than 22 gauges Refer to Table 9 for recommended wire gau...

Page 17: ...use located on the left side of the control board that protects the 24 VAC circuit Replace the fuse only with the equivalent 3 Amp Automotive type fuse Separate Heating and Cooling Thermostats If the...

Page 18: ...ypical Single Stage Heating Cooling Digital Thermostat with Two Stage Furnace Figure 19 Typical Two Stage Heating Cooling Digital Thermostat Connections Typical Heat Pump Heating Cooling Thermostat Wi...

Page 19: ...not less than 17 percent The combustion system is fan assisted This Category I direct vent furnace is designed for Manufactured Home and Modular Home applications It may be installed without modifica...

Page 20: ...rews or rivets Figure 20 Roof Jack Mounting Collars Top of Furnace VENTING INTO AN EXISTING ROOF JACK The furnace shall not be connected to another manufacturers factory built roof jack vent system If...

Page 21: ...per installation of the roof jack requires that openings in the roof and ceiling be on the same vertical center line as the furnace flue collar 2 Once the hole has been cut into the roof insert the ro...

Page 22: ...1000 BTU hr The calculation would be the 50 cubic ft per 1000 BTU hr by the 80 000 BTU Input of all appliances 50 x 80 4000 ft 7 Determine ratio of the available volume to the required volume 2400 ft...

Page 23: ...ply with local codes and requirements NOTE The Roof Jack venting system is considered a special venting system Important Consideration must be given for degradation of building materials by flue gases...

Page 24: ...window or door that may be opened 12 inches 30 cm for models 100 000 BTUH 30 kW 36 inches 91 cm for models 100 000 BTUH 30 kW 4 Feet 1 22 m C Clearance to permanently closed window 12 inches 30 cm 12...

Page 25: ...enting systems are permitted and must be installed in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or the CSA B149 1 Natural Gas and Propane Installation Codes local codes and th...

Page 26: ...T C ADJUSTIBLE HEIGHT 90 RJF1729 AL 17 29 FLAT 73 85 94 5 106 5 90 RJF2551 AL 25 51 FLAT 81 107 102 5 128 5 90 RJS1729 AL 17 29 3 12 73 85 94 5 106 5 90 RJS2551 AL 25 51 3 12 81 107 102 5 128 5 90 RJS...

Page 27: ...liance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 In...

Page 28: ...for a CU FT Gas Meter The formula for the input calculation of the appliance if you re heating value is in Mj m you using a cubic meter gas meter Example calculating the input for an appliance operati...

Page 29: ...the gas valve Follow the procedure to shut off the furnace located in the Users Information Manual 5 Turn the switch on the gas valve to the OFF position 6 Turn off the gas supply at the ball valve o...

Page 30: ...als HEAT 120 VAC Blower speed tap connection for heating speed COOL 120 VAC Blower speed tap connection for cooling speed XFMR 120 VAC connection to the transformer L1 120 VAC incoming power supply to...

Page 31: ...try If flame is not established on the first trial for ignition period the gas valve is de energized and the inducer remains energized for an inter purge period of 25 seconds The ignitor is then re e...

Page 32: ...ndoor blower motor on heat speed the other outputs will be kept off and the control will display a LED fault code of 5 When flame is no longer sensed the induced draft motor will run through post purg...

Page 33: ...t be per the following A National Electrical Code NEC and or B Canadian Electrical Code CEC and or C State County Local Regional or City Codes 2 If any origional Factory wire must be replaced then rep...

Page 34: ...ys are integrated into the control board Notes 1 All field wiring must be per the following A National Electrical Code NEC and or B Canadian Electrical Code CEC and or C State County Local Regional or...

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