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MORTEX

 

PRODUCTS

 

INC

 

501

 

TERMINAL

 

RD

 

FORT

 

WORTH,

 

TX

 

76106

 

Page

 

20

 

Mortex has a 7” Outer Pipe and a 4” Inner Pipe. 

 

Using a Coleman or Nordyne Roof Jack on a Mortex 
Furnace will cause vented combustion products to get drawn 
into the combustion air causing the flame to extinguish 
within 10 seconds because the flame is running out of 
oxygen. 

 

These instructions list the maximum vent gas temperature. This 
temperature must be used to select the appropriate venting 
clearances. 
It is recommended that the appliance is installed in a location 
where the space temperature is 32 °F (0°C) or higher. If the 
appliance is installed in a location where the ambient 
temperature is below 32 °F (0°C), the combustion by-products 
could condense causing damage to the appliance heat 
exchanger. 

IMPORTANT: 

The “ROOF JACK VENT SYSTEM” must be 

installed as specified in these instructions for Manufactured and 
Modular Homes. 
This appliance 

cannot be

 common vented with another gas 

appliance. 
Combustion air 

cannot be supplied

 from occupied spaces. The 

Mortex roof jack vent system 

must be used

 with this furnace. 

Approved Manufactured (Mobile) Homes and Modular Homes 
must be vented with an approved roof jack that consists of a 4” 
diameter vent pipe and a 7” diameter outer pipe only. 

Do not 

use a roof jack provided by any other manufacturer.

 

 

VENTING 

Category I roof jack direct venting consists of vertically venting 
one appliance in roof jack vent using two single wall metal 
pipes and a crown assembly. 
The roof jack type vent system extends in a general vertical 
direction and does not contain offsets. A vent system having any 
offset is not permitted. 
The vent system consists of a four inch (4”) inner pipe attached 
to the flue collar (4” collar) on the top of the heat exchanger just 
below the top of the furnace and an outer seven inch (7”) pipe. 
The combustion air is drawn between the inner four inch (4”) 
pipe and the outer seven inch (7”) pipe. The seven inch (7”) pipe 
is attached to a flange in the top cover and must be secured to 
the top cover with a minimum of two (2) mechanical fasteners, 
such as screws or rivets. 

 

Figure 20: Roof Jack Mounting Collars – Top of Furnace 

 

VENTING INTO AN EXISTING ROOF JACK 

The furnace shall not be connected to another manufacturers 
factory built roof jack vent system. If the furnace is connected to 
another manufacturer’s roof jack vent system the furnace will 
not vent properly especially if the existing roof jack consists of 
larger diameter pipes.  

 

 

 
 
 
 
 
 
 
Installing the correct roof jack is required. The installer must 
change the roof jack vent system when installing a new furnace 
or replacing an existing furnace.  

 

ROOF JACK EXTENSIONS AND CROWN ASSEMBLY 

1.

 

The roof jack extensions and the crown assembly must be 
installed in accordance with nationally recognized building 
codes or standards and /or these instructions. 

2.

 

The roof jack has optional indoor and outdoor extensions. 
The outdoor extensions must be used to extend the crown 
assembly above the snow line. 

3.

 

The indoor extensions, shown in Figure 21, are 7 inches in 
dia (Left Pipe) and 4 inches in dia (Right Pipe). The 4 inch 
dia pipe is placed inside the 7 inch dia pipe. The extensions 
are used when the roof jack is too short to extend to the 
furnace. The extensions are available in a 10 inch length 
and a 31 inch length. Refer to accessories parts list in the 
Service and Maintenance Manual. 

 

 

Figure 21: Roof Jack Indoor Extension Pipes 

4.

 

 The outdoor extension, shown in Figure 22 has a 4 inch dia 
pipe is fastened to the inside the 7 inch dia pipe. The 
extension is used when the roof jack crown assembly must 
be extended because of snow line, the roof peak or other 
obstructions. The extension is available in a 16 inch length. 
Refer to accessories parts list in the Service and 
Maintenance Manual. 

 

Figure 22: Roof Jack Outdoor Extension Pipes 

5.

 

The roof jack crown assembly must extend at least three (3) 
ft (0.91 cm) above the highest point where it passes through 
a roof of a building and at least two (2) feet higher than any 

Venting into another manufacturers roof jack vent system 
that is equipped with larger diameter vent and combustion 
air pipes will cause combustion products being vented to be 
drawn into the combustion air. This will result in a reduced 
amount of oxygen to the burner flame and will cause the 
flame to extinguish within the first 5 to 15 seconds or less.  

Summary of Contents for G18D SERIES

Page 1: ...30 Reading the Inlet Supply Gas Pressure INP 29 14 Separate T stat furnace Cooling Unit Trans W D 17 31 Reading the Outlet Manifold Gas Pressure 29 15 Same T stat Separate Furnace Cooling Unit Trans W...

Page 2: ...enting system Verify the furnace is operating according to the manufacturer s instructions 11 When installed in a Manufactured Mobile Home The combustion air shall not be supplied from occupied spaces...

Page 3: ...he voltage exceeds 132 VAC This furnace must be installed so the components are protected from water Installing and servicing heating equipment can be hazardous due to the electrical and gas fired com...

Page 4: ...btain the model and serial numbers so the correct parts can be ordered The furnace supply air blower is designed for correct performance with this furnace Do not attempt alter or use a different type...

Page 5: ...rom gas supply line should be performed as described in ANSI Z223 1 latest edition National Fuel Gas Code or in Canada in CAN CGA B149 1 or B149 2 codes 5 Do not attempt to reuse any mechanical or ele...

Page 6: ...OR ACCESS Ample clearances should be provided to permit easy access to the appliance The following minimum clearances are recommended 1 Twenty four 24 inches 61 cm between the front of the furnace and...

Page 7: ...hat the requirements of this subdivision cannot be met at the time of completion of the installation the owner shall have thirty 30 days to comply with the above 48 requirements provided that during t...

Page 8: ...mper is full heating or full cooling position Figure 2 Duct Connector Dimensions Floor Base Installation and Duct Connection Downflow combustible floor base is used for installations on combustible ma...

Page 9: ...g the furnace be sure you have enough clearance to install the furnace and clearance for the return air Refer to Table 1 CLEARANCES 2 Remove the top shipping cover and corner posts 3 Remove the upper...

Page 10: ...d velocity of 300 feet per minute 91 44 m minute cannot be used on the furnace return air louvered door because the air velocity is too high and will destroy the filter The filter velocity with this f...

Page 11: ...2 1 27 cm Table 4 allows for a 0 3 W C 0 075 kPa pressure drop in the ON OFF Pressure Convertable OUT P IN P VENT Manifold Pressure Tap Electrical Terminals Gas Supply Line Pressure Tap GAS FLOW Switc...

Page 12: ...natural gas orifice into the bag and hang it on the gas valve 11 Place the gas valve mounting bracket on the burner mounting plate and secure with the screws you removed in step 5 12 Reconnect the el...

Page 13: ...48 72AG 081 0 081 46 72AG 082 0 082 45 72AG 089 0 089 43 10 000 72AG 073 0 073 49 72AG 078 0 078 47 72AG 081 0 082 46 72AG 089 0 089 43 60 00 BTU FURNACE 70 00 BTU FURNACE 77 00 BTU FURNACE 90 00 BTU...

Page 14: ...ized Proper methods for field installing electrical wiring i Between the furnace and devices not attached to the furnace ii Between the separate devices that are field installed and located iii Exteri...

Page 15: ...Current 60 HZ 0 49 0 49 0 49 0 49 Total Unit Amps 2 54 2 54 2 54 2 54 Model G18D060CA3BA G18D070CA3BA G18D077CA3BA G18D090CA3BA Blower Motor HP 1 3 1 3 1 3 1 3 Blower Mortor SPD 5 5 5 5 Blower Motor...

Page 16: ...e routed through side of furnace and connect to the pig tail wires located above the control box The thermostat wires should also be no smaller than 22 gauges Refer to Table 9 for recommended wire gau...

Page 17: ...use located on the left side of the control board that protects the 24 VAC circuit Replace the fuse only with the equivalent 3 Amp Automotive type fuse Separate Heating and Cooling Thermostats If the...

Page 18: ...ypical Single Stage Heating Cooling Digital Thermostat with Two Stage Furnace Figure 19 Typical Two Stage Heating Cooling Digital Thermostat Connections Typical Heat Pump Heating Cooling Thermostat Wi...

Page 19: ...not less than 17 percent The combustion system is fan assisted This Category I direct vent furnace is designed for Manufactured Home and Modular Home applications It may be installed without modifica...

Page 20: ...rews or rivets Figure 20 Roof Jack Mounting Collars Top of Furnace VENTING INTO AN EXISTING ROOF JACK The furnace shall not be connected to another manufacturers factory built roof jack vent system If...

Page 21: ...per installation of the roof jack requires that openings in the roof and ceiling be on the same vertical center line as the furnace flue collar 2 Once the hole has been cut into the roof insert the ro...

Page 22: ...1000 BTU hr The calculation would be the 50 cubic ft per 1000 BTU hr by the 80 000 BTU Input of all appliances 50 x 80 4000 ft 7 Determine ratio of the available volume to the required volume 2400 ft...

Page 23: ...ply with local codes and requirements NOTE The Roof Jack venting system is considered a special venting system Important Consideration must be given for degradation of building materials by flue gases...

Page 24: ...window or door that may be opened 12 inches 30 cm for models 100 000 BTUH 30 kW 36 inches 91 cm for models 100 000 BTUH 30 kW 4 Feet 1 22 m C Clearance to permanently closed window 12 inches 30 cm 12...

Page 25: ...enting systems are permitted and must be installed in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or the CSA B149 1 Natural Gas and Propane Installation Codes local codes and th...

Page 26: ...T C ADJUSTIBLE HEIGHT 90 RJF1729 AL 17 29 FLAT 73 85 94 5 106 5 90 RJF2551 AL 25 51 FLAT 81 107 102 5 128 5 90 RJS1729 AL 17 29 3 12 73 85 94 5 106 5 90 RJS2551 AL 25 51 3 12 81 107 102 5 128 5 90 RJS...

Page 27: ...liance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 In...

Page 28: ...for a CU FT Gas Meter The formula for the input calculation of the appliance if you re heating value is in Mj m you using a cubic meter gas meter Example calculating the input for an appliance operati...

Page 29: ...the gas valve Follow the procedure to shut off the furnace located in the Users Information Manual 5 Turn the switch on the gas valve to the OFF position 6 Turn off the gas supply at the ball valve o...

Page 30: ...als HEAT 120 VAC Blower speed tap connection for heating speed COOL 120 VAC Blower speed tap connection for cooling speed XFMR 120 VAC connection to the transformer L1 120 VAC incoming power supply to...

Page 31: ...try If flame is not established on the first trial for ignition period the gas valve is de energized and the inducer remains energized for an inter purge period of 25 seconds The ignitor is then re e...

Page 32: ...ndoor blower motor on heat speed the other outputs will be kept off and the control will display a LED fault code of 5 When flame is no longer sensed the induced draft motor will run through post purg...

Page 33: ...t be per the following A National Electrical Code NEC and or B Canadian Electrical Code CEC and or C State County Local Regional or City Codes 2 If any origional Factory wire must be replaced then rep...

Page 34: ...ys are integrated into the control board Notes 1 All field wiring must be per the following A National Electrical Code NEC and or B Canadian Electrical Code CEC and or C State County Local Regional or...

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