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MORTEX

 

PRODUCTS

 

INC

 

501

 

TERMINAL

 

RD

 

FORT

 

WORTH,

 

TX

 

76106

 

Page

 

31

 

Normal Heating Mode Sequence 

Thermostat Call for Heat: The thermostat calls for heat by 
energizing the "W" terminal.  The control checks to see the 
pressure switch is open.  If the pressure switch is closed when 
the call for heat occurs, the control will lockout and begin to 
flash "3" on the Status LED after 60 seconds. 

Pressure Switch Proving:

 

 The control energizes the induced 

draft motor and waits for the pressure switch to close.  If the 
pressure switch does not close within 60 seconds of the inducer 
energizing, the control will lockout, de-energize the inducer, and 
begin to flash "2" on the Status LED. 

Pre-Purge:

 

 The control runs the inducer for a 25 second pre-

purge time, during which the pressure switch must remain 
closed. 

Igniter Warm Up:  The control energizes the HSI output for 25 
seconds.  The inducer remains energized, and the pressure 
switch must remain closed. 

Ignition Activation Period:  The control energizes the main gas 
valve for 5 seconds.  The inducer and ignitor outputs remain 
energized. 

Flame Proving Period: The control de-energizes the hot surface 
igniter.  The gas valve and inducer outputs remain energized.  If 
flame is present 2 seconds after the ignitor de-energizes, the 
control goes to blower on delay.  If flame is not present, the 
control de-energizes the gas valve and proceeds with ignition re-
try. There are 3 retries then the control goes into hard lockout. 

Blower on Delay: If flame is present, the control energizes the 
blower on HEAT speed after the selected blower on delay 
following flame being proven. The gas valve and inducer 
outputs remain energized. 

Steady State Heating Control inputs are continuously monitored 
to ensure limit and pressure switches are closed, flame is 
established, and the thermostat call for heat remains. 

Post Purge:  When the thermostat demand for heat is satisfied, 
the control de-energizes the gas valve.  The inducer output 
remains on for a 15 second post-purge period. 

Blower off Delay: The indoor blower motor is de-energized 
after the selected blower off delay.  Blower off delay timing 
begins when the thermostat is satisfied. 

Interrupted Thermostat  

If the thermostat demand for heat is removed before the flame 
recognition period, the control will run the inducer for the post 
purge period and de-energize all outputs. 

If the thermostat demand for heat is removed after the flame 
recognition period (successful ignition), the induced draft motor 
will run through a post purge and the indoor blower motor will 
run on heat speed for the selected delay off time. 

Ignition Re-try 

If flame is not established on the first trial for ignition period, 
the gas valve is de-energized and the inducer remains energized 
for an inter-purge period of 25 seconds.  The ignitor is then re-

energized for a warm up period, and the control initiates another 
trial for ignition.  This sequence repeats for up to 3 trials for 
ignition. 

If flame is not established on the third trial for ignition (initial 
try +

 

2 re-tries), the control de-energizes the gas valve, flashes 

"1" on the Status LED, and lockouts out heat operation for 1 
hour. 

Ignition Re-cycle 

Flame must not be sensed for 2 seconds before the control 
responds to a loss of flame.  If flame is established and 
maintained during the trial for ignition period and then flame is 
lost, the gas valve is de-energized within 0.8 seconds, the 
induced draft motor continues to run, and the control begins 
timing the 25 second inter-purge delay.  The indoor blower 
motor will be energized and/or remain energized on heat speed 
for the selected delay off time. 

When the inter-purge delay is over, the ignitor is re-energized, 
and the control initiates another ignitor warm-up and ignition 
activation period.  The control will re-cycle up to 6 flame losses 
(5 re-cycles) within a single call for heat before going to 
lockout. 

Call for Fan 

When the thermostat calls for continuous fan (G) without a call 
for heat, the indoor fan is energized on the COOL speed after a 
0.25 second delay. 

If a call for heat (W) occurs during continuous fan, the blower 
will de-energize. 

When the thermostat removes the call for fan ("G"), the control 
de-energizes the cooling speed fan after a fan off delay period of 
20 seconds. 

Limit Switch Operation  

Any time the limit switch opens, the gas valve and ignitor will 
be de-energized, the indoor blower motor will run on heat 
speed, the induced draft motor will run continuously, and the 
Status LED will flash a fault code of “4”. 

Limit Switch Re-Closes 

If the switch re-closes after being open for less than 6 minutes, 
the induced draft motor will run through a post-purge delay, and 
the indoor blower will run through the selected blower off delay.  
The control will then attempt another ignition cycle, beginning 
with the pressure switch check. 

Limit Switch Lockout: 

If the limit switch opens 3 times during the same call for heat, 
and re-closes in less than 6 minutes each time, the control will 
enter a 1 hour lockout period, and, continuing to flash "4" on the 
Status LED during the lockout period. 

Limit Switch Remains Open 

If the limit switch opens, and remains open for more than 6 
minutes, the control will enter a fan failure mode routine.  The 
inducer and indoor blower will be de-energized after the limit 
switch has been open for 6 minutes, and the control will be 
locked out, until the thermostat is reset, or power is removed. 

Summary of Contents for G18D SERIES

Page 1: ...30 Reading the Inlet Supply Gas Pressure INP 29 14 Separate T stat furnace Cooling Unit Trans W D 17 31 Reading the Outlet Manifold Gas Pressure 29 15 Same T stat Separate Furnace Cooling Unit Trans W...

Page 2: ...enting system Verify the furnace is operating according to the manufacturer s instructions 11 When installed in a Manufactured Mobile Home The combustion air shall not be supplied from occupied spaces...

Page 3: ...he voltage exceeds 132 VAC This furnace must be installed so the components are protected from water Installing and servicing heating equipment can be hazardous due to the electrical and gas fired com...

Page 4: ...btain the model and serial numbers so the correct parts can be ordered The furnace supply air blower is designed for correct performance with this furnace Do not attempt alter or use a different type...

Page 5: ...rom gas supply line should be performed as described in ANSI Z223 1 latest edition National Fuel Gas Code or in Canada in CAN CGA B149 1 or B149 2 codes 5 Do not attempt to reuse any mechanical or ele...

Page 6: ...OR ACCESS Ample clearances should be provided to permit easy access to the appliance The following minimum clearances are recommended 1 Twenty four 24 inches 61 cm between the front of the furnace and...

Page 7: ...hat the requirements of this subdivision cannot be met at the time of completion of the installation the owner shall have thirty 30 days to comply with the above 48 requirements provided that during t...

Page 8: ...mper is full heating or full cooling position Figure 2 Duct Connector Dimensions Floor Base Installation and Duct Connection Downflow combustible floor base is used for installations on combustible ma...

Page 9: ...g the furnace be sure you have enough clearance to install the furnace and clearance for the return air Refer to Table 1 CLEARANCES 2 Remove the top shipping cover and corner posts 3 Remove the upper...

Page 10: ...d velocity of 300 feet per minute 91 44 m minute cannot be used on the furnace return air louvered door because the air velocity is too high and will destroy the filter The filter velocity with this f...

Page 11: ...2 1 27 cm Table 4 allows for a 0 3 W C 0 075 kPa pressure drop in the ON OFF Pressure Convertable OUT P IN P VENT Manifold Pressure Tap Electrical Terminals Gas Supply Line Pressure Tap GAS FLOW Switc...

Page 12: ...natural gas orifice into the bag and hang it on the gas valve 11 Place the gas valve mounting bracket on the burner mounting plate and secure with the screws you removed in step 5 12 Reconnect the el...

Page 13: ...48 72AG 081 0 081 46 72AG 082 0 082 45 72AG 089 0 089 43 10 000 72AG 073 0 073 49 72AG 078 0 078 47 72AG 081 0 082 46 72AG 089 0 089 43 60 00 BTU FURNACE 70 00 BTU FURNACE 77 00 BTU FURNACE 90 00 BTU...

Page 14: ...ized Proper methods for field installing electrical wiring i Between the furnace and devices not attached to the furnace ii Between the separate devices that are field installed and located iii Exteri...

Page 15: ...Current 60 HZ 0 49 0 49 0 49 0 49 Total Unit Amps 2 54 2 54 2 54 2 54 Model G18D060CA3BA G18D070CA3BA G18D077CA3BA G18D090CA3BA Blower Motor HP 1 3 1 3 1 3 1 3 Blower Mortor SPD 5 5 5 5 Blower Motor...

Page 16: ...e routed through side of furnace and connect to the pig tail wires located above the control box The thermostat wires should also be no smaller than 22 gauges Refer to Table 9 for recommended wire gau...

Page 17: ...use located on the left side of the control board that protects the 24 VAC circuit Replace the fuse only with the equivalent 3 Amp Automotive type fuse Separate Heating and Cooling Thermostats If the...

Page 18: ...ypical Single Stage Heating Cooling Digital Thermostat with Two Stage Furnace Figure 19 Typical Two Stage Heating Cooling Digital Thermostat Connections Typical Heat Pump Heating Cooling Thermostat Wi...

Page 19: ...not less than 17 percent The combustion system is fan assisted This Category I direct vent furnace is designed for Manufactured Home and Modular Home applications It may be installed without modifica...

Page 20: ...rews or rivets Figure 20 Roof Jack Mounting Collars Top of Furnace VENTING INTO AN EXISTING ROOF JACK The furnace shall not be connected to another manufacturers factory built roof jack vent system If...

Page 21: ...per installation of the roof jack requires that openings in the roof and ceiling be on the same vertical center line as the furnace flue collar 2 Once the hole has been cut into the roof insert the ro...

Page 22: ...1000 BTU hr The calculation would be the 50 cubic ft per 1000 BTU hr by the 80 000 BTU Input of all appliances 50 x 80 4000 ft 7 Determine ratio of the available volume to the required volume 2400 ft...

Page 23: ...ply with local codes and requirements NOTE The Roof Jack venting system is considered a special venting system Important Consideration must be given for degradation of building materials by flue gases...

Page 24: ...window or door that may be opened 12 inches 30 cm for models 100 000 BTUH 30 kW 36 inches 91 cm for models 100 000 BTUH 30 kW 4 Feet 1 22 m C Clearance to permanently closed window 12 inches 30 cm 12...

Page 25: ...enting systems are permitted and must be installed in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or the CSA B149 1 Natural Gas and Propane Installation Codes local codes and th...

Page 26: ...T C ADJUSTIBLE HEIGHT 90 RJF1729 AL 17 29 FLAT 73 85 94 5 106 5 90 RJF2551 AL 25 51 FLAT 81 107 102 5 128 5 90 RJS1729 AL 17 29 3 12 73 85 94 5 106 5 90 RJS2551 AL 25 51 3 12 81 107 102 5 128 5 90 RJS...

Page 27: ...liance connected to the venting system being placed into operation while all other appliances connected to the venting system are not in operation 1 Seal any unused openings in the venting system 2 In...

Page 28: ...for a CU FT Gas Meter The formula for the input calculation of the appliance if you re heating value is in Mj m you using a cubic meter gas meter Example calculating the input for an appliance operati...

Page 29: ...the gas valve Follow the procedure to shut off the furnace located in the Users Information Manual 5 Turn the switch on the gas valve to the OFF position 6 Turn off the gas supply at the ball valve o...

Page 30: ...als HEAT 120 VAC Blower speed tap connection for heating speed COOL 120 VAC Blower speed tap connection for cooling speed XFMR 120 VAC connection to the transformer L1 120 VAC incoming power supply to...

Page 31: ...try If flame is not established on the first trial for ignition period the gas valve is de energized and the inducer remains energized for an inter purge period of 25 seconds The ignitor is then re e...

Page 32: ...ndoor blower motor on heat speed the other outputs will be kept off and the control will display a LED fault code of 5 When flame is no longer sensed the induced draft motor will run through post purg...

Page 33: ...t be per the following A National Electrical Code NEC and or B Canadian Electrical Code CEC and or C State County Local Regional or City Codes 2 If any origional Factory wire must be replaced then rep...

Page 34: ...ys are integrated into the control board Notes 1 All field wiring must be per the following A National Electrical Code NEC and or B Canadian Electrical Code CEC and or C State County Local Regional or...

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