Moog G392-004, Operation Manual

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MSD Servo Drive AC-AC Operation Manual
moog 7
Id. no.: CA65642-001 Date: 03/2012
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Table of Contents
1 Safety ...................................................................................... 9
1.1 Measures for your safety .........................................................................................9
1.2 Intended use ...........................................................................................................10
1.3 Responsibility ..........................................................................................................10
2 Mechanical installation ............................................................11
2.1 Notes on installation ...............................................................................................11
2.2 Installation ..............................................................................................................11
2.2.1 Dimensions on devices with air cooling ........................................................12
2.2.2 Dimensions on devices with liquid cooling ...................................................14
2.2.3 Connection of cooling circuit .......................................................................16
3 Installation ............................................................................. 17
3.1 Notes for installation ...............................................................................................17
3.2 Overview of connections Size 1 to Size 4 ................................................................18
3.3 Overview of connections Size 5 to Size 6A ..............................................................20
3.4 Overview of connections Size 7 ..............................................................................22
3.5 Connection PE conductor .......................................................................................24
3.6 Electrical isolation concept ......................................................................................24
3.7 Connection of supply voltages ................................................................................26
3.7.1 Connection control supply (24 V DC) ...........................................................26
3.7.2 Connection of AC mains supply ...................................................................27
3.7.3 use with mains choke ..................................................................................30
3.7.4 use with internal mains filter .......................................................................30
3.7.5 use with external mains filter .......................................................................30
3.7.6 Terminal diagram precharge (only Size 7) .....................................................30
3.8 Control connections ................................................................................................31
3.8.1 Specification of control connections ............................................................31
3.8.2 Brake driver .................................................................................................32
3.9 Specification uSB interface .....................................................................................33
3.10 Specification Ethernet interface...............................................................................33
3.11 Option 1 .................................................................................................................33
3.12 Option 2 .................................................................................................................34
3.13 Encoder connection ................................................................................................34
3.13.1 Encoder connection on servo motors ...........................................................34
3.13.2 Assignment of motor/encoder cable to servo drive ......................................34
3.13.3 Ready made-up encoder cables ...................................................................35
3.13.4 Resolver connection.....................................................................................35
3.13.5 Connection for high resolution encoders .....................................................36
3.14 Motor connection ...................................................................................................37
3.14.1 Motor connection on servo motors .............................................................37
3.14.2 Ready made-up motor cable ........................................................................38
3.14.3 Switching in the motor cable .......................................................................39
3.15 Braking resistor (RB) ................................................................................................39
3.15.1 Protection in case of a brake chopper fault ..................................................39
3.15.2 Design with integrated braking resistor Size 1 - Size 4 .................................40
3.15.3 Design with integrated braking resistor Size 5 - Size 7 .................................41
3.15.4 Connection of an external braking resistor ..................................................41
4 Commissioning ...................................................................... 43
4.1 Notes for operation .................................................................................................43
4.2 Initial commissioning ...............................................................................................43
4.2.1 Switching on control supply .........................................................................44
4.2.2 Connection between PC and servo drive .....................................................44
4.2.3 Parameter setting ........................................................................................44
4.2.4 Drive control with Moog D
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