Moog G392-004 Operation Manual Download Page 1

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moog

MSD Servo Drive

AC-AC

Operation Manual

Single-Axis System

AC-AC 4 A to 450 A

Summary of Contents for G392-004

Page 1: ...moog MSD Servo Drive AC AC Operation Manual Single Axis System AC AC 4 A to 450 A...

Page 2: ...nual Single Axis System Id no CA65642 001 Rev 4 0 Date 03 2012 Valid from firmware status V2 20 01 The German version is the original version of the operation manual Technical alterations reserved The...

Page 3: ...Drive AC AC quickly and without problems we ask you kindly to read this operation manual thoroughly beforehand Step Action Comment 1 This Operation Manual will enable you to install and commission MSD...

Page 4: ...the following order code You will find a complete order code with all values in the MSD Servo Drive AC AC Ordering Catalog G392 Rated current Supply voltage Option 1 Communication Option 2 Technology...

Page 5: ...pply The scope of supply includes MSD Servo Drive AC AC drive unit Terminal accessory pack for control and power terminals depending on device rated power and variant Set of grommets on devices with l...

Page 6: ...MSD Servo Drive AC AC Operation Manual moog 6 Id no CA65642 001 Date 03 2012 to the glossary to the table of contents Space for personal notes...

Page 7: ...rge only Size 7 30 3 8 Control connections 31 3 8 1 Specification of control connections 31 3 8 2 Brake driver 32 3 9 Specification USB interface 33 3 10 Specification Ethernet interface 33 3 11 Optio...

Page 8: ...ng capacity Size 5 Size 6A air cooled 60 A 1 4 Current carrying capacity Size 3 Size 4 liquid cooled 62 A 1 5 Current carrying capacity Size 5 Size 6A liquid cooled 62 A 1 6 Current carrying capacity...

Page 9: ...ers metal containing implants and hearing aids etc access to the following areas is prohibited Areas in which drive systems are installed repaired and operated Areas in which motors are assembled repa...

Page 10: ...pecial applications e g in potentially explosive areas the applicable regulations and standards e g in potentially explosive areas EN 50014 General provisions and EN 50018 Flameproof enclosure must st...

Page 11: ...plates are paint coated remove the coating from the contact area The devices themselves have an aluminium back panel Size 1 to Size 2 or a back panel made of aluminized galvanized sheet steel Size 5 t...

Page 12: ...2 270 300 500 H1 355 382 5 600 H2 38 5 15 20 all measurements in mm 1 without terminals plugs and plate screens 2 Possibly bigger bending radii of connecting leads must be accounted for Table 2 2 Dime...

Page 13: ...no CA65642 001 Date 03 2012 Mechanical installation to the glossary to the table of contents B H1 H H2 T A D C1 C Size 1 A D C1 D C Size 2 Size 6A Fig 2 2 Dimensional drawing of housing with air cooli...

Page 14: ...3 8 inch female thread D1 48 bore for pipe socket E 2 F 2 150 180 G 2 270 300 500 all measurements in mm 1 without terminals plugs and plate screens 2 Possibly bigger bending radii of connecting leads...

Page 15: ...sary to the table of contents B T T1 H1 H H2 H3 A2 A A1 D C C1 D D1 S Fig 2 4 Dimensional drawing of housing with liquid cooling schematic representation for Size 3 to Size 6A H1 H H2 C C1 A A H3 A1 B...

Page 16: ...y to prevent liquid coolant from running out and to enable disconnecting and connecting in filled condition 1 2 3 4 5 Legend 1 Liquid connection with 3 8 inch female thread 2 Drip free quick release n...

Page 17: ...e installer operator of a machine and or equipment must provide evidence of the compliance with the protection targets stipulated in the EMC standard Cable type Use only shielded mains motor and signa...

Page 18: ...nnect encoder motor and if necessary the external braking resistor Sections 3 13 3 14 and 3 15 4 Connect the PE conductor and the supply voltages Sections 3 5 and 3 7 5 Continue with the commissioning...

Page 19: ...cs UV Encoder Resolver e g add encoder Top side Analog set point 2 Analog set point 1 Service interface Service interface Control Communication Field buses Bottom side Braking resistor DC link Brake B...

Page 20: ...ding positions of plugs and terminals For better orientation we have identified the designations of plugs and terminals with an abbreviation Fig 3 3 Layout Size 5 here Housing variant air cooling Fig...

Page 21: ...Encoder e g add encoder Top side Analog set point 2 Analog set point 1 Service interface Service interface Control Communication Field buses Bottom side Braking resistor DC link 24 V DC supply for bra...

Page 22: ...Size 7 The following shows the layout with the corresponding positions of plugs and terminals For better orientation we have identified the designations of plugs and terminals with an abbreviation Fig...

Page 23: ...alog set point 2 Top side Bottom side Network triple phase 24 V DC supply for control electronics UV 24 V DC supply for brake IIN 2 0 A Precharge Relay control Triggering of motor brake e g add encode...

Page 24: ...ain ground in the control cabinet W 1 V 2 W 2 U 2 U 1 V 1 W 1 V 2 W 2 U 2 U 1 V 1 W 1 V 2 W 2 U 2 U 1 V 1 PE PE PE PE Fig 3 8 Star configuration layout of PE conductor 3 6 Electrical isolation concept...

Page 25: ...r Hardware versions 0 and 1 Fig 3 9 Electrical isolation concept for Size 1 to Size 4 Connecting X5 please follow strictly Attention notice on page 24 24V DC OSD03 GND X20 1 X20 2 X20 3 Size 7 Size 5...

Page 26: ...ed maximum starting and continuous currents see table A 15 on page 68 Current carrying capacity of terminal continuously maximum 10 A Size 5 to Size 6A maximum 8 A internal polarity reversal protectio...

Page 27: ...RCDs type B for AC fault currents pulsating or smooth DC fault currents which are suitable for servo drive operation see IEC 60755 Residual current monitoring devices RCMs can additionally be used for...

Page 28: ...s and conditions as well as on the rated AC current of the servo drive Table 3 7 Connected load an mains fuse Servo drive Device connected load1 kVA Maximum cable cross section2 of terminal mm Specifi...

Page 29: ...g 3 13 Connection of mains supply 3 x 230 400 460 480 V for Size 1 to Size 6A Attention For devices of sizes Size 5 to Size 7 a mains choke is mandatory Due to the different precharging technology in...

Page 30: ...y and within the scope of a project In order to reach the use of longer motor cables and compliance with the EMC product standard IEC 61800 3 for the general availability residential area C1 additiona...

Page 31: ...9 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 X4 ISA0 ISA0 ISA1 ISA1 X4 3 X4 4 X4 5 X4 6 UIN 10 V DC Resolution 12 Bit RIN approx 101 k Terminal sampling cycle in IP mode 125 s otherwise 1 ms Toleran...

Page 32: ...ed the digital inputs UH UV U U typically approx 1 2 V no destruction in short circuit incidents 24 V GND however device may switch off for a short time Imax 80 mA per pin with self resetting circuit...

Page 33: ...ly in condition 1 up to relay X44 M Brake Brake 24 V DC 24 V DC supply for brake IIN 2 A 24 V 1 GND 2 VL1 3 VL2 4 24 V 5 OSD03 6 GND 7 Table 3 12 Specification of terminal connections X44 Size 7 3 9 S...

Page 34: ...able 3 13 1 Encoder connection on servo motors For connecting the servo motors please use the ready made up motor and encoder cables from Moog GmbH 3 13 2 Assignment of motor encoder cable to servo dr...

Page 35: ...5 Data EIA485 6 REFSIN 7 Jumper to PIN 12 8 GND 11 SIN 12 Jumper to PIN 7 9 10 13 14 15 n c Capable for en ergy chains yes Minimum bending radius 90 mm 100 mm 90 mm Table 3 14 Technical data encoder...

Page 36: ...encoder cable assures that the encoder is supplied with the correct voltage The encoder line must always be connected Select the cable type specified by the motor or encoder manufacturer Thereby plea...

Page 37: ...ends to reduce interference emission Attention The temperature sensor connection can also be routed through the resolver line to X6 5 and 9 However this requires a reinforced insulation acc to EN 618...

Page 38: ...low green 5 Brake white 6 Brake black Connector housing Screen Connector type Size 1 2 xxx 001 for standard configuration option others on request Table 3 18 Technical data motor cable Connector type...

Page 39: ...g the drive the motor feeds energy back to the servo drive This increases the voltage in the DC link If the voltage exceeds a switch on threshold the internal brake chopper transistor is activated and...

Page 40: ...V mains voltage BR switch on threshold 650 VDC 4 Data referred to 3 x 460 V mains voltage BR switch on threshold 745 VDC 5 Data referred to 3 x 480 V mains voltage BR switch on threshold 765 VDC Table...

Page 41: ...of 50 V may still be present capacitor charge Therefore check for isolation from supply Attention Strictly follow the assembly instructions for the braking resistor The temperature sensor bimetal swit...

Page 42: ...W 6250 W IP54 CA59740 001 1000 W 6250 W IP65 CA59741 001 35 W 26 21600 W IP54 CA59742 001 150 W 21600 W IP54 CA59743 001 300 W 21600 W IP54 CA59744 001 1000 W 21600 W IP65 CB36901 001 300 W 20 27750 W...

Page 43: ...without restriction 4 2 Initial commissioning Once the MSD Servo Drive AC AC has been installed as described in chapter 2 and wired with all required voltage supplies and external components as descr...

Page 44: ...the driver or the settings for the corresponding interfaces see installation manual Moog DriveAdministrator 5 4 2 3 Parameter setting 4 The Commissioning Wizard in Moog DriveAdministrator 5 helps to m...

Page 45: ...ISDSH and ENPO for terminal X4 must be interconnected Manual operation dialog Step 2 in table 4 2 best via the Manual operation dialog of Moog DriveAdministrator 5 details can be found in the help sys...

Page 46: ...al commissioning An existing parameter dataset can be transferred to other MSD Servo Drives by using Moog DriveAdministrator 5 or a MMC card Details can be found in the Moog DriveAdministrator 5 help...

Page 47: ...wing functions or displays are available Display of device status see section 5 1 1 from page 53 The device status is displayed after the control voltage has been switched on If no input is made via t...

Page 48: ...any button without the set value being accepted Otherwise the new value will be saved after 5 seconds General The time the button needs to be held depressed until an action is executed is approx 1 sec...

Page 49: ...e MMC can take up to 2 minutes Table 4 6 Parameter menu Error numbers A failed user action is indicated with an error message The message consists of the alternating display of Er and the error number...

Page 50: ...the IP address to factory setting 192 168 39 5 Su b0 00 FF Subnetmask udate Byte 0 Setting of byte 0 of the subnet mask in hexadecimal representation e g 00 at 255 255 255 0 b1 00 FF Subnetmask udate...

Page 51: ...n Menu level Param eter Value range Meaning Explanation 1 2 Fb Ad 00 xx or Field bus address Setting the field bus address only with implemented field bus option otherwise display the maximum adjustab...

Page 52: ...e MMC card The MMC card prepared in this way must then be inserted into the MSD Servo Drive AC AC Subsequently reset the 24 V DC control supply while holding both buttons T1 and T2 depressed at the sa...

Page 53: ...the function is inactive 2 This point flashes when the power stage is active Table 5 1 Device states 5 1 2 Error display In each individual case the error codes will be displayed by the 7 segment disp...

Page 54: ...Device status in the header of the MDA 5 opens the Device status window Fig 5 1 Control button Device status in the header With the control button Error history you can call up information about the...

Page 55: ...tion on an actual error or a warning 1 In the top area of the Project window choose Number search and enter the number 31 into the search field 2 Then double click on the lowest level Alarm warning de...

Page 56: ...ormation Version 3 displayed error code as shown by the 7 segment display or the Moog DriveAdministrator 4 Description of the error its generation and boundary conditions 5 Save Moog DriveAdministrato...

Page 57: ...oog 57 STO Id no CA65642 001 Date 03 2012 to the glossary to the table of contents 6 Safe Torque Off STO NOTE You will find all information on the STO function in the 24 language document Description...

Page 58: ...MSD Servo Drive AC AC Operation Manual moog 58 Id no CA65642 001 Date 03 2012 to the glossary to the table of contents Space for personal notes...

Page 59: ...t down according to I t characteristic Table A 1 Rated and peak current Size 1 air cooled single phase A 1 2 Current carrying capacity Size 1 Size 4 air cooled triple phase Servo drive Switching fre q...

Page 60: ...30 0 Data apply for a motor cable length 10 m 1 Shut down according to I t characteristic Table A 2 Rated and peak current Size 1 to Size 4 air cooled triple phase A 1 3 Current carrying capacity Size...

Page 61: ...Hz s G392 110 Size 6 4 45 113 110 102 99 170 220 220 30 8 40 104 110 102 99 134 165 165 12 90 83 81 107 144 144 16 72 67 65 86 115 115 G392 143 Size 6A 4 45 113 143 132 129 190 286 286 30 8 40 104 14...

Page 62: ...10 8 32 0 28 0 26 7 64 0 64 0 64 0 12 21 0 16 5 15 0 42 0 42 0 42 0 16 15 0 12 2 11 2 30 0 30 0 30 0 Data apply for a motor cable length 10 m 1 Shut down according to I t characteristic 2 Supply with...

Page 63: ...190 255 255 10 12 16 Data apply for a motor cable length 10 m 1 Shut down according to I t characteristic 2 Supply with 400 VAC at maximum 70 preload Table A 5 Rated and peak current Size 5 to Size 6A...

Page 64: ...n of an ext braking resistor is not permitted for devices with int braking resistor version G392 xxx xxx xx2 Table A 7 Technical data G392 004A bis G392 016 air cooled Designation Technical data G392...

Page 65: ...istor is not permitted for devices with int braking resistor version G392 xxx xxx xx2 Table A 8 Technical data G392 020 to G392 072 air cooled Designation Technical data G392 020 G392 024 G392 032 G39...

Page 66: ...Values related to a mains voltage of 3 x 400 Veff and a switching frequency of 8 kHz Table A 9 Technical data G392 090 to G392 170 air cooled Designation Technical data G392 090 G392 110 G392 143 G39...

Page 67: ...G395 016 to G395 070 liquid cooled Designation Technical data G395 016 G395 020 G395 024 G395 032 G395 053 G395 070 DC link Capacity 1230 F 2000 F 430 F 900 F Brake chopper switch on treshold 650 V DC...

Page 68: ...nation Technical data G395 084 G395 110 G395 143 G395 170 G395 210 DC link Capacity 900 F 2120 F 4240 F Brake chopper switch on treshold 820 V DC Minimum ohmic resistance of an externally installed br...

Page 69: ...ed Designation Technical data G395 250 G395 325 G395 450 DC link Capacity 3600 F 5400 F 7200 F Brake chopper switch on treshold 820 V DC Minimum ohmic resistance of an externally installed braking res...

Page 70: ...using variant Size maximum starting cur rent Continuous current Air cooling Size 1 Size 4 6 A 2 A Size 5 7 A 2 5 A Size 6 Size 6A 10 A 0 A 10 A 1 Liquid cooling Size 3 Size 4 6 A 2 A Size 5 7 A 2 A Si...

Page 71: ...y 5 to 85 without Condensation 1 The absolute air humidity is limited to maximum 60 g m This means e g at 70 C 158 F that the relative humidity must only be maximum 40 2 The absolute air humidity is l...

Page 72: ...1 The motor shield terminal is not on the plate screen but directly on the device terminals 2 For compliance with the standard mains chokes uK 4 to 32 A uK 2 at 45 to 450 A must be used 3 Compliance...

Page 73: ...atter concentration of more than 15 mg dm continuous cleaning is recommended Coolant operating temperature The coolant temperature can be between 5 C and 40 C 41 F and 104 F However the coolant temper...

Page 74: ...onnecting cables mains motor and control cables must be used use copper cables with a temperature resistance of minimum 75 C 167 F Required tightening torques for the terminals see table A 21 6 Maximu...

Page 75: ...evice connecting cables mains motor and control cables must be used use copper cables with a temperature resistance of minimum 75 C 167 F Suitable tightening torques for terminals see table A 22 8 If...

Page 76: ...MSD Servo Drive AC AC Operation Manual moog 76 Id no CA65642 001 Date 03 2012 to the glossary to the table of contents Space for personal notes...

Page 77: ...r 35 37 Cable length 27 34 37 Cabel protection 26 Cable routing 17 Cable shield 17 30 Cable type 17 35 Encoder cable 33 34 Motor cable 17 36 37 38 68 Motor cable length 57 58 60 61 Resolver cable 34 3...

Page 78: ...0 EN 50014 10 EN 50018 10 EN 50178 26 EN 60204 10 EN 60664 11 71 72 EN 61000 27 EN 61800 17 24 26 27 29 35 36 51 69 70 Encoder 18 19 21 23 33 34 35 EnDat 34 35 36 Encoder connection 33 Encoder cable s...

Page 79: ...r KTY L Layout 18 20 22 Leakage current 24 Liquid cooling see Cooling Liquid cooling Low voltage directive see 2006 95 EG M Machine directive See 2006 42 EG Mains Network type IT network 27 TN network...

Page 80: ...30 Precharging connection 30 Precharging contactor 30 Precharging resistors 30 Profibus see Fieldbus option PTC see Motor Motor temperature sensor PTC Q Qualification 9 R Rated current 4 57 58 60 61 6...

Page 81: ...type TT network U UL approbation 71 72 Update See Firmware USB Interface See Service interface USB INterafce V VDE 0113 See EN 60204 Vibration 11 69 Scope of supply cooling 11 16 65 66 67 W Warning sy...

Page 82: ...MSD Servo Drive AC AC Operation Manual moog 82 Id no CA65642 001 Date 03 2012 to the table of contents Space for personal notes...

Page 83: ......

Page 84: ...Germany 49 7031 622 0 info germany moog com Hong Kong 852 2 635 3200 info hongkong moog com India 91 80 4057 6605 info india moog com Ireland 353 21 451 9000 info ireland moog com Italy 39 0332 421 11...

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