background image

Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female 

Doc No: ATS-6382515HM  Release Date: 10-27-11 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: A 

Revision Date: 10-27-11 

CONDUCTOR 

BRUSH 

STRIP LENGTH 

WIRE SEAL 

CONDUCTOR 

CRIMP 

CUT-OFF 

TAB 

BELL MOUTH 

BEND UP 

TWISTING 

ROLLING 

BEND 

DOWN 

WIRE 

SEAM 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63825-1570

 

Hand Crimp Tool 

Order No. 63825-1500

 

 

FEATURES 

 

%

 

A full cycle ratcheting hand tool ensures complete crimps 

%

 

Ergonomically designed soft handles 

%

 

Precisely designed crimping profiles with simple contact positioning 

%

 

Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: 2.80mm (.110")

 

Sealed Crimp Terminal, Male and Female, 2.5-4.0mm² wire. 

 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter

 

Strip Length 

(1) Available in Reel form only  AWG  mm² 

mm 

in 

mm 

in 

98012 

98012-1302 

2.5 

2.60-4.90  0.102-0.193  4.7-5.7  .185-.224 

3.0 

4.0 

98014 

98014-0300 

2.5 

3.0 

4.0 

(1)

 

Customer to cut off terminal from reel: 0.35mm (.014”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

TYPE 4C 

Summary of Contents for 63825-1500

Page 1: ...ioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 2 80mm 110 Sealed Crimp T...

Page 2: ...1 085 3 08 3 28 121 129 265 59 6 X 98014 2 5 1 70 1 80 067 071 3 05 3 25 120 128 210 47 2 X 3 0 1 80 1 90 071 075 3 05 3 25 120 128 240 53 9 X 4 0 2 05 2 15 081 085 3 08 3 28 121 129 265 59 6 X Terminal Series No Wire Size Seal Crimp Single Wire Seal Crimp Height Crimp Width AWG AWG mm In mm In Order No Color 98012 2 5 5 15 5 35 202 210 5 15 5 35 202 210 025315A White 3 0 5 20 5 40 205 213 5 20 5 ...

Page 3: ...ur thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Turn the Locator Lock Latch down to unlock See Figure...

Page 4: ...il it has been fully closed For the Battery Power Tool 1 Cycle the Battery Power Tool to crimp the terminal to the wire 2 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 3 Visually inspect the crimped terminal for proper crimp location Maintenance It is recommended that each operat...

Page 5: ...the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool kit free of charge This repair or exchange will not be applicable to altered misused or damaged tools CAUTION Molex crimp specifications are valid only when used with Molex terminals a...

Page 6: ...ad Order No Adapter Description Figure No 63825 1570 63810 1050 Hand Crimp Frame Short N A N A 10 63810 1000 Hand Crimp Frame Long N A N A 10 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 11 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 10 Figure 11 WARNING NEVER operate service install...

Page 7: ...evision Date 10 27 11 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 1570 Tool Kit with Locator 1 3 63811 4773 Locator Base 1 4 63825 1575 Locator only REF ...

Page 8: ...ROLLED COPY Page 8 of 8 Revision A Revision Date 10 27 11 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 1570 63825 1570 Tool Kit with Locator 1 http www molex com ...

Reviews: