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Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female 

Doc No: ATS-6382515HM  Release Date: 10-27-11 

UNCONTROLLED COPY

 

Page 3 of 8 

Revision: A 

Revision Date: 10-27-11 

SWING 

LOCATOR 

OPEN 

PRESS DOWN 

ON THE BRASS 

PIVOT SHAFT 

LIFT UP ON 

THE LOCATOR 

Figure 2 

 

Anvils and Punches Installation 

 
1.

 

Insert the Anvils into the bottom slots of the nest.  Install the M4 x 10 
long BHCS and tighten in place. 

2.

 

Insert the Punches into the top slots of the nest.  Install the M4 x 18 
long BHCS and tighten in place.  See Figure 1. 

 

Locator Installation and Removal 

Follow the steps below to install or replace the locator.  See Figure 2. 
 

To install the locator

 

1.

 

Position the locator with the hole over the brass pivot shaft and snap it 
into place. 

 
To remove the locator 

1.

 

Open the crimp hand tool. 

2.

 

Swing the existing locator open and away from the 
hand tool. 

3.

 

Firmly press down on the brass pivot shaft with your 
thumb, while pulling the locator up.  Slip the locator off 
the top of the brass pivot shaft.

 

 
OPERATION 

 
Open the tool by squeezing the handles together, at the 
end of the closing stroke, the ratchet mechanism will 
release the handles, and the hand tool will spring open. 
 

Crimping Terminals

 

1.

 

Select the desired terminal listed in the preceding charts. 

2.

 

Turn the Locator Lock Latch down to unlock. See Figure 3. 

3.

 

Swing the terminal locator away from the crimp tool shown in Figure 4.  Some terminals with large insulation 
grips may interfere with the crimp tooling when swinging the locator into position.  The terminal must then be 
loaded into the locator in the closed crimp position.  See Figure 5. 

4.

 

Press down on the wire stop 
on the locator as shown in 
Figure 4. 

5.

 

Insert the proper terminal 
into the proper nest opening.  
Make sure when choosing 
the nest opening, it will 
correspond with the A, B, or 
C profile on the hand tool. 

6.

 

Return the locator to its 
original position. 

 
 
 

 

SWING OPEN 

TERMINAL 

PUSH HERE TO 

OPEN WIRE STOP 

LOCATOR 

LOCATOR 

TERMINAL IN PLACE 

Figure 4 

Figure 3 

LATCH LOCKED 

LATCH UNLOCKED 

Summary of Contents for 63825-1500

Page 1: ...ioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 2 80mm 110 Sealed Crimp T...

Page 2: ...1 085 3 08 3 28 121 129 265 59 6 X 98014 2 5 1 70 1 80 067 071 3 05 3 25 120 128 210 47 2 X 3 0 1 80 1 90 071 075 3 05 3 25 120 128 240 53 9 X 4 0 2 05 2 15 081 085 3 08 3 28 121 129 265 59 6 X Terminal Series No Wire Size Seal Crimp Single Wire Seal Crimp Height Crimp Width AWG AWG mm In mm In Order No Color 98012 2 5 5 15 5 35 202 210 5 15 5 35 202 210 025315A White 3 0 5 20 5 40 205 213 5 20 5 ...

Page 3: ...ur thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Turn the Locator Lock Latch down to unlock See Figure...

Page 4: ...il it has been fully closed For the Battery Power Tool 1 Cycle the Battery Power Tool to crimp the terminal to the wire 2 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 3 Visually inspect the crimped terminal for proper crimp location Maintenance It is recommended that each operat...

Page 5: ...the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool kit free of charge This repair or exchange will not be applicable to altered misused or damaged tools CAUTION Molex crimp specifications are valid only when used with Molex terminals a...

Page 6: ...ad Order No Adapter Description Figure No 63825 1570 63810 1050 Hand Crimp Frame Short N A N A 10 63810 1000 Hand Crimp Frame Long N A N A 10 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 11 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 10 Figure 11 WARNING NEVER operate service install...

Page 7: ...evision Date 10 27 11 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 1570 Tool Kit with Locator 1 3 63811 4773 Locator Base 1 4 63825 1575 Locator only REF ...

Page 8: ...ROLLED COPY Page 8 of 8 Revision A Revision Date 10 27 11 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 1570 63825 1570 Tool Kit with Locator 1 http www molex com ...

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