Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female
Doc No: ATS-6382515HM Release Date: 10-27-11
UNCONTROLLED COPY
Page 2 of 8
Revision: A
Revision Date: 10-27-11
ANVILS
POWER
CRIMP
HEAD
Figure 1
PUNCHES
M4 X 10 LONG
BHCS
M4 X 18 LONG
BHCS
CRIMP SPECIFICATION
Terminal Series No.
Bell Mouth
Bend up Bend down Twist Roll
Conductor Brush
mm
In.
Degree
Degree
mm
In.
98012
0.35-0.70 .014-.028
3
3
4
8
0.20-1.00 .008-.039
98014
0.35-0.70 .014-.028
3
3
4
8
0.20-1.00 .008-.039
Seam
Seam shall not be open and no wire allowed out of the crimping area
CONDITIONS:
After crimping, the conductor profiles should measure the following (See notes below).
Terminal Series No.
Wire Size
Conductor
Pull Force
Minimum
Profile
Crimp Height
Crimp Width
AWG
mm
2
mm
in.
mm
in.
N
Lb.
A B C
98012
-
2.5 1.70-1.80 .067-.071 3.05-3.25 .120-.128 210 47.2 X
-
3.0 1.80-1.90 .071-.075 3.05-3.25 .120-.128 240 53.9
X
-
4.0 2.05-2.15 .081-.085 3.08-3.28 .121-.129 265 59.6
X
98014
-
2.5 1.70-1.80 .067-.071 3.05-3.25 .120-.128 210 47.2 X
-
3.0 1.80-1.90 .071-.075 3.05-3.25 .120-.128 240 53.9
X
-
4.0 2.05-2.15 .081-.085 3.08-3.28 .121-.129 265 59.6
X
Terminal
Series No.
Wire Size
Seal Crimp
Single Wire Seal
Crimp Height
Crimp Width
AWG
AWG
mm
In.
mm
In.
Order No.
Color
98012
-
2.5
5.15-5.35
.202-.210
5.15-5.35
.202-.210
♦
025315A
White
-
3.0
5.20-5.40
.205-.213
5.20-5.40
.205-.213
-
4.0
5.25-5.45
.207-.215
5.25-5.45
.207-.215
98014
-
2.5
5.15-5.35
.202-.210
5.15-5.35
.202-.210
♦
025315A
White
-
3.0
5.20-5.40
.205-.213
5.20-5.40
.205-.213
4.0
5.25-5.45
.207-.215
5.25-5.45
.207-.215
♦
This wire seal is a Ford product and not a Molex product. Contact Ford for information on ordering this part.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
Tool Qualification Notes:
1. Pull Force should be measured with no influence
from the insulation crimp.
2. The above specifications are guidelines to an
optimum crimp.
INSTALLATION
To install the Tool Kit into the Power Crimp Head follow
the steps below:
