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Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female 

Doc No: ATS-6382515HM  Release Date: 10-27-11 

UNCONTROLLED COPY

 

Page 6 of 8 

Revision: A 

Revision Date: 10-27-11 

 

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This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

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When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

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This tool is very difficult to disassemble and reassemble.  Customer repair is not recommended. 

 
The chart below shows all applications for this Tool Kit. 
 

Tool Kit 

Order No. 

Tool 

Order no. 

Tool 

Description 

Power Head 

Order No. 

Adapter 

Description 

Figure 

No. 

63825-1570 

63810-1050  Hand Crimp Frame (Short) 

N/A 

N/A 

10 

63810-1000  Hand Crimp Frame (Long) 

N/A 

N/A 

10 

63816-0200  Battery Power Tool (110 V)  63816-0300  Power Crimp Head 

11 

63816-0250  Battery Power Tool (220 V)  63816-0300  Power Crimp Head 

11 

 

Applications for the Tool Kit 

Hand Crimp Tool 

Battery Powered Tool 

 

 

Figure 10 

Figure 11 

 

WARNING

NEVER

 

operate service, install tool kits, or adjust the Power Crimp Head without proper 

instruction and without first reading and understanding the instructions in the proper Manual or Specification 
Sheet.  See Chart above for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Make sure the power 

is turned off. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

 

 

POWER 

CRIMP 

HEAD 

LOCKING PINS 

BATTERY 

POWERED 

TOOL

 

TOOLING KIT 

HAND CRIMP 

FRAME LONG 

AND SHORT

 

TOOLING KIT 

Summary of Contents for 63825-1500

Page 1: ...ioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 2 80mm 110 Sealed Crimp T...

Page 2: ...1 085 3 08 3 28 121 129 265 59 6 X 98014 2 5 1 70 1 80 067 071 3 05 3 25 120 128 210 47 2 X 3 0 1 80 1 90 071 075 3 05 3 25 120 128 240 53 9 X 4 0 2 05 2 15 081 085 3 08 3 28 121 129 265 59 6 X Terminal Series No Wire Size Seal Crimp Single Wire Seal Crimp Height Crimp Width AWG AWG mm In mm In Order No Color 98012 2 5 5 15 5 35 202 210 5 15 5 35 202 210 025315A White 3 0 5 20 5 40 205 213 5 20 5 ...

Page 3: ...ur thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Turn the Locator Lock Latch down to unlock See Figure...

Page 4: ...il it has been fully closed For the Battery Power Tool 1 Cycle the Battery Power Tool to crimp the terminal to the wire 2 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 3 Visually inspect the crimped terminal for proper crimp location Maintenance It is recommended that each operat...

Page 5: ...the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool kit free of charge This repair or exchange will not be applicable to altered misused or damaged tools CAUTION Molex crimp specifications are valid only when used with Molex terminals a...

Page 6: ...ad Order No Adapter Description Figure No 63825 1570 63810 1050 Hand Crimp Frame Short N A N A 10 63810 1000 Hand Crimp Frame Long N A N A 10 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 11 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 10 Figure 11 WARNING NEVER operate service install...

Page 7: ...evision Date 10 27 11 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 1570 Tool Kit with Locator 1 3 63811 4773 Locator Base 1 4 63825 1575 Locator only REF ...

Page 8: ...ROLLED COPY Page 8 of 8 Revision A Revision Date 10 27 11 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 1570 63825 1570 Tool Kit with Locator 1 http www molex com ...

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