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Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female 

Doc No: ATS-6382515HM  Release Date: 10-27-11 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: A 

Revision Date: 10-27-11 

Figure 9 

RETRACTOR 

SLIDE 

 

Miscrimps or Jams (Crimp Hand Tools Only) 

(See Figure 12) 

 
Should this tool ever become stuck or jammed in a 
partially closed position, 

Do Not

 force the handles open 

or closed.

  The tool will open easily by rotating the small 

slotted screw marked with an arrow.  See Figure 12. 
 
 
 
 
 
 
 
 
 

Miscrimps or Jams (Battery Powered Tools) 

(See Figure 9) 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the power head 

open or closed.

  The ram can be retracted before the crimping cycle is complete.  To do this push the 

retractor slide towards the battery.  See Figure 9. 
 

Warranty 

 
This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

Certification 

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for 
customers to re-certify hand tools. 
 

 

Figure 8B 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 8A 

Summary of Contents for 63825-1500

Page 1: ...ioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 2 80mm 110 Sealed Crimp T...

Page 2: ...1 085 3 08 3 28 121 129 265 59 6 X 98014 2 5 1 70 1 80 067 071 3 05 3 25 120 128 210 47 2 X 3 0 1 80 1 90 071 075 3 05 3 25 120 128 240 53 9 X 4 0 2 05 2 15 081 085 3 08 3 28 121 129 265 59 6 X Terminal Series No Wire Size Seal Crimp Single Wire Seal Crimp Height Crimp Width AWG AWG mm In mm In Order No Color 98012 2 5 5 15 5 35 202 210 5 15 5 35 202 210 025315A White 3 0 5 20 5 40 205 213 5 20 5 ...

Page 3: ...ur thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Turn the Locator Lock Latch down to unlock See Figure...

Page 4: ...il it has been fully closed For the Battery Power Tool 1 Cycle the Battery Power Tool to crimp the terminal to the wire 2 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 3 Visually inspect the crimped terminal for proper crimp location Maintenance It is recommended that each operat...

Page 5: ...the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool kit free of charge This repair or exchange will not be applicable to altered misused or damaged tools CAUTION Molex crimp specifications are valid only when used with Molex terminals a...

Page 6: ...ad Order No Adapter Description Figure No 63825 1570 63810 1050 Hand Crimp Frame Short N A N A 10 63810 1000 Hand Crimp Frame Long N A N A 10 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 11 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 10 Figure 11 WARNING NEVER operate service install...

Page 7: ...evision Date 10 27 11 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 1570 Tool Kit with Locator 1 3 63811 4773 Locator Base 1 4 63825 1575 Locator only REF ...

Page 8: ...ROLLED COPY Page 8 of 8 Revision A Revision Date 10 27 11 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 1570 63825 1570 Tool Kit with Locator 1 http www molex com ...

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