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Hand Tool for Disk Drive Power Connection System Crimp Terminals 

Doc No: ATS-638117000 

Release Date: 01-19-07 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: B 

Revision Date: 03-29-08 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

TYPE 2C 

 
 

HAND CRIMP TOOL 

SPECIFICATION SHEET 

Order No. 63811-7000 

 
 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant 

 

SCOPE 

 
Products: Disk Drive Power Connection System Crimp Terminal 14-22 AWG. 
 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Terminal 

Series No. 

Loose Piece 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

14-16  2.00-1.30  2.75-3.56  .109-.140  4.75-5.54  .187-.218 

02-08-1202 
02-08-1235 

02-08-1237 
02-08-1335 

02-08-1201 
02-08-1234 

02-08-1334 
02-08-1236  18-20  0.80-0.50  2.00-2.90  .079-.114  4.75-5.54  .187-.218 

8980 

02-08-1204  02-08-1337  02-08-1203  02-08-1336  18-22  0.80-0.35  1.52-2.30  .060-.090  4.75-5.54  .187-.218 

Follow the Cut-Off Tab specifications on Applicator specification sheets. 
These Terminals cannot be removed from the reel by manual cutting. 
An applicator must be used or the terminals will not function properly. 

 
 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

Summary of Contents for 63811-7000

Page 1: ...PE Products Disk Drive Power Connection System Crimp Terminal 14 22 AWG Terminal Order No Wire Size Insulation Diameter Strip Length Terminal Series No Loose Piece Reel AWG mm mm In mm In 14 16 2 00 1 30 2 75 3 56 109 140 4 75 5 54 187 218 02 08 1202 02 08 1235 02 08 1237 02 08 1335 02 08 1201 02 08 1234 02 08 1334 02 08 1236 18 20 0 80 0 50 2 00 2 90 079 114 4 75 5 54 187 218 8980 02 08 1204 02 0...

Page 2: ...minal listed in the preceding charts 2 Swing the terminal locator away from the crimp tool shown in Figure 2 Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position The terminal must then be loaded into the locator in the closed crimp position 3 When using the locator press down on the wire stop on the locator as shown in Figure 2 Ins...

Page 3: ... Replacement See the parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft See Figure 4 4 Repl...

Page 4: ...ing lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing the ratchet release lever See Figure 6 How to Adjust Tool Preload See Figure 6 This hand tool is factory preset to 25 45 LBS preload It may be necessary over...

Page 5: ...ow volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the follo...

Page 6: ...ncluded 0 2 63810 0102 Locator Base Assembly 1 3 63810 0103 Repair Kit Not included 0 4 63811 7075 Locator 1 Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex com Far East South Headquarters Jurong Singapore 65 6 268 6868 fesinfo molex com European Headquarters Munich Germany 49 89 413092...

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