Roach Conveyors 192CDLR Owner'S Manual Download Page 1 | Manualshive

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Summary of Contents for 192CDLR

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Page 2: ...llow Up Details 9 MAINTENANCE AND LUBRICATION 10 Periodic Maintenance Schedule 10 Recommended Lubricants 11 Report on Miscellaneous Maintenance Performed 12 TROUBLE SHOOTING AND REPLACEMENT PARTS 13 Trouble Shooting Serial Plate 13 MODEL 192CDLR Parts List 14 Underneath and Sidemount Drive Drawings 14 MODEL 251CDLR Parts List 15 Underneath and Sidemount Drive Drawings 15 MODEL 251CDLR 297CDLR STRU...

Page 3: ...re reference It should be placed where appropriate personnel may maintain proper maintenance and records This manual must be read by all new users before operating or working near this unit ALWAYS anchor permanent supports to floor or mounting surface Use 3 8 x 2 1 2 or longer wedge anchors for permanent installation in concrete flooring It is the responsibility of the customer and installation pe...

Page 4: ...k out power source Do not remove jammed product with conveyor running Do not replace parts or perform maintenance on conveyor or mov ing conveyor parts without first shutting OFF power to conveyor and locking out power source Do not connect gravity to powered conveyor without safety gravity connector brackets To prevent electrical shock con veyor must be grounded and have proper electrical connect...

Page 5: ...mage report from carrier agent and send copy to vendor Do not repair any dam age before obtaining this report For damaged shipments consult fac tory to determine if entire shipment must be returned to factory for repair or if an immediate order should enter production to produce a new replacement shipment In illustration A above model 251CDLR is shown palletized prepared for shipment After receipt...

Page 6: ... by mating beds in accordance with bed section labels and bed section drawing Create a reference base line on floor by marking a chalk line along the centerline of conveyor Follow base line when installing unit NOTE It is critical for bed sections to be field assembled in proper sequence following bed section labels NOTE During unit installation take diagonal measurement across unit and make adjus...

Page 7: ...could result if protective guarding is not replaced Set up and maintenance of drive sprocket and drive chain alignment is critical A periodic visual inspection is recommended to confirm alignment of drive components which includes both drive sprockets and drive chain Should set screws become loose drive sprockets are subject to excessive wear and ultimately to untimely replacement To check drive s...

Page 8: ...should include motor gear reducer belt tracking discussed in following section under Belt Tracking and related adjustments noted in handbook for unit component corrections WARN ALL PERSONNEL TO KEEP CLEAR OF CONVEYOR DURING UNIT START UP Electrical controls must be designed by a qualified electrical engineer to ensure that appropriate safety features emer gency stops pull cords switches etc are in...

Page 9: ...nel coming in contact with conveyor Warn personnel that conveyor is being prepared for start up and to stay clear of unit Do not start conveyor until all personnel are clear When maintenance is completed only authorized personnel shall be permitted to start conveyor following maintenance or other emergency shut off One of the most important guidelines for maximizing conveyor operation and personne...

Page 10: ...heck for overall wear re tighten set screws PERIODIC RECOMMENDED MAINTENANCE SCHEDULE COMPONENT DETAIL OF MAINTENANCE Gear Reducer Check for leaks Drive Chain Clean brush in solvent re lubricate by applying lubricant to inside of chain with brush or spout can at 2000 hour intervals Motor Check clear motor ventilation openings at 500 hour intervals Check misc operating conditions normal heat noise ...

Page 11: ... various lubricants may enhance bearing operation special order bearings may be required to achieve optimal bearing performance For additional information consult factory MISC LUBRICANTS LUBRICANT BRAND DESCRIPTION General Purpose Grease For 30 F to 300 F operation For Extreme Temperature Operation 90 F to 350 F operation Shell Dolium R Shell Oil Co or suitable equivalent Mobiltemp SHC 32 Mobil Oi...

Page 12: ...NANCE AND LUBRICATION REPORT ON MISCELLANEOUS MAINTENANCE PERFORMED REPORT ON MAINTENANCE CONVEYOR REPAIRED INSPECTION DETAIL OF MAINTENANCE COMPLETED OR INSPECTION MARK NO BY DATE LIST PARTS REPLACED OR REPAIRS ...

Page 13: ...adequately lubricated C Sprockets misaligned A Adjust chain tension B Lubricate chain with approved lubricant wipe away excess lubricant C Realign sprockets with straight edge across sprocket faces Pulsating chain A Insufficient chain tension B Misalignment of chain guard C Overload A Adjust chain tension B Adjust chain guard assembly as necessary C Inspect for obstruction to or drag on conveyor B...

Page 14: ...Bore Bearing 19 End Bed Section Assembly 20 Intermediate Bed Section Assembly 21 Reducer 22 Motorbase Stiffener Assembly 1HP 23 Reducer Push Plate Ass y 24 Sidemount Motorbase Plate 25 Sidemount Chain Guard Assembly 26 Motor Specify HP 27 Chain Guard Mount LH RH 28 Motorbase Stiffener Assembly 1HP 29 Reducer Push Plate Assembly 30 Underneath Motorbase Plate 31 Chain Guard Assembly Specify Unit Ser...

Page 15: ... 7 16 Bore Bearing 20 End Bed Section Assembly 21 Intermediate Bed Section Assembly 22 Reducer 23 Motorbase Stiffener Assembly 1HP 24 Reducer Push Plate Assembly 25 Sidemount Motorbase Plate 26 Sidemount Chain Guard Assembly 27 Motor Specify HP 28 Chain Guard Angle Mount 29 Motorbase Stiffener Assembly 1HP 30 Reducer Push Plate Assembly 31 Underneath Motorbase Plate 32 Chain Guard Assembly Specify...

Page 16: ...y 18 1 7 16 Bore 4 hole Bearing 19 End Bed Section Assembly 20 Intermediate Bed Section Assembly 21 Reducer 22 Motorbase Stiffener Assembly 1HP 23 Reducer Push Plate Assembly 24 Sidemount Motorbase Plate 25 Sidemount Chain Guard Assembly 26 Motor Specify HP 27 Chain Guard Angle Mount 28 Motorbase Stiffener Assembly 1HP 29 Reducer Push Plate Assembly 30 Underneath Motorbase Plate 31 Chain Guard Ass...

Page 17: ...ng 18 4 Hole 1 7 16 Bore Bearing 19 End Bed Section Assembly 20 Intermediate Bed Section Assembly 21 Reducer 22 Motorbase Stiffener Assembly 1HP 23 Reducer Push Plate Assembly 24 Sidemount Motorbase Plate 25 Sidemount Chain Guard Assembly 26 Motor Specify HP 27 Chain Guard Angle Mount 28 Motorbase Stiffener Assembly 29 Reducer Push Plate Assembly 30 Underneath Motorbase Plate 31 Chain Guard Assemb...

Page 18: ...18 NOTES ...

Page 19: ...Ma t e r i a l F l o w C o n v e y o r S y s t e ms 2 1 1 5 0B u t t e v i l l eR dN E P OB o x5 5 0 D o n a l d O R 9 7 0 2 0 ma t e r i a l f l o w c o m 1 8 0 0 3 3 8 1 3 8 2 ...

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