Miyachi Unitek LMV700 Operator'S Manual Download Page 49 | Manualshive

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CHAPTER 4: MAINTENANCE

LMV700 Nd:YVO

4

LASER MARKER

990-545

4-11

6.

Hold the LD - I/O Connector and pull it
out horizontally to remove it from the
LD Module.

7.

To remove the optical fiber,

first

loosen the Optical Cable Fixture on the
back of the Control Unit.

8.

Turn the fastening nut of the optical
fiber CCW (counter-clockwise) with
an 8mm wrench. Slowly pull out the
optical fiber.

9.

Immediately place a dust-proof cap on
the fiber to prevent dust from
collecting on the fiber end face.

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Summary of Contents for LMV700

Page 1: ...OPERATOR MANUAL 990 545 REVISION A January 2007 OPERATOR MANUAL FOR THE LMV700 E LD PUMPED Nd YVO4 AIR COOLED LASER MARKER Using LMDrawLite Marker Software ...

Page 2: ...evision Record Revision EO Date Basis of Revision A 21116 01 07 Release publication CDRH COMPLIANCE STATEMENT The Miyachi Unitek Corporation LMV700 E Nd YVO4 Laser Marker is certified to be fully compliant with all applicable standards and regulations as set forth by the United States of America s Health and Human Services HHS Food and Drug Administration FDA Center for Devices and Radiological He...

Page 3: ...ixture 1 5 Circuit Breaker 1 5 Power Supply Terminals 1 5 Cooling Fans 1 5 RF Connector 1 5 Galvanoscanner Connector 1 5 Oscillator Connector D Sub 25 Pin Female 1 6 USB Connector 1 6 Operation Unit Connector 1 6 Remote Interlock Connector D Sub 9 Pin Female 1 6 External I O Control Connector D Sub 25 Pins Male 1 6 Oscillator Side 1 6 Safety Interlock 1 6 Fiber Interlock 1 6 Intake Fan 1 6 Resonat...

Page 4: ...pplied Computer 2 7 When Supplying your own Computer 2 7 USB Driver Installation 2 7 LMDrawLite Installation 2 9 Computer Environment Set up 2 11 Chapter 3 Operating Instructions Section I Before You Start 3 1 Safety Precautions 3 1 Before You Start 3 1 Section II Start up Operating Instructions 3 2 Section III Shutdown 3 3 Chapter 4 Maintenance Section I Before You Start 4 1 Safety Precautions 4 ...

Page 5: ...and Replacement 4 8 Replacement Timing 4 8 Warranty Period 4 8 Replace the LD Pumping Laser Diode 4 8 Lithium Battery Replacement 4 9 Repair Service 4 9 Appendix A Technical Specifications A 1 Appendix B Electrical and Data Connections B 1 Appendix C Timing Diagrams C 1 ...

Page 6: ...diately to file a claim and notify Miyachi Unitek Lasers at Miyachi Unitek Corporation 1820 South Myrtle Ave Monrovia California 91017 7135 Phone 626 303 5676 FAX 626 358 8048 E mail info miyachiunitek com Miyachi Unitek Lasers is not responsible for any losses due to improper use of this product About This Manual The contents of this manual are subject to change without notice If you have any que...

Page 7: ...e operation of the LMV700 E Marker Appoint a Laser Safety Officer The Laser Safety Officer LSO must provide personnel with sufficient training so that personnel can operate maintain and service the Laser Marker safely The LSO must take charge of the key to the Key Switch to ensure that only qualified and authorized personnel operate the Laser Marker Establish and control a dedicated Laser Operatio...

Page 8: ... x The meaning of the words and symbols are as follows DANGER Do not touch inside the Laser Marker when it is switched ON Doing so may result in electric shock Never attempt to disassemble repair or modify the Laser Marker Doing so may result in electric shock or fire Refrain from any mechanical adjustment other than maintenance specifically described in the operation manual Never expose eyes or s...

Page 9: ...ables Do not step on twist or pull cables Damaged cables may result in electric shock short circuits or fires To repair or replace cables contact your Miyachi dealer or Miyachi Corporation Stop using the Laser Marker if any problems arise Continuing to use the Laser Marker in the presence of abnormalities fumes unusual sounds excessive heat smoke and so forth may result in electric shock or fire I...

Page 10: ...e combustible matter To avoid the risk of fire never apply the laser beam to flammable or combustible materials During use do not cover the Laser Marker with a blanket cloth or similar articles When using the Laser Marker do not cover with a blanket cloth or similar articles The Laser Marker may become extremely hot resulting in fire Do not use the Laser Marker for any purpose other than laser mar...

Page 11: ... locations x Locations with excessive dirt dust or oil mist x Locations in which the unit may be subject to vibration or impact x Locations in which the unit may be exposed to chemicals x Locations near sources of high frequency noise or x Locations in which condensation may form on the unit s surface 5 If the room temperature changes quickly as when a heater is turned ON in cold weather moisture ...

Page 12: ... Safety of laser products Part1 Equipment Classifications requirements and user s guide Warning Labels The Laser Marker carries the following labels Read and follow the label instructions to ensure correct use Diode Precautions 1 Turning the pumping diode ON and OFF frequently will significantly reduce its service life 2 Use the emergency stop button only in emergencies Under normal conditions use...

Page 13: ... used Use of recycling marked materials is easier because they contain no ink Ɣ Non contact marking Permits marking of curved and concave surfaces LMV700 E Ɣ Compact and lightweight Ideal for production lines where space is limited Ɣ Energy efficient Low power consumption thanks to a highly efficient laser diode Ɣ Fully air cooled Easy maintenance No coolant or coolant filters needed Ɣ Compatible ...

Page 14: ...oning makes it easy to align marking positions Ɣ Full featured drawing functions allow more efficient production of marking data Functions move rotate copy enlarge reduce compress mirror text reverse marking undo redo grid ruler Ɣ Auto backup Specify an interval in time or number of operations for automatic data backup ...

Page 15: ...ing processes immediately during an emergency This will immediately suspend marking and turn the LD OFF Once pressed the button will remain depressed To reset this button turn the knob in the direction indicated by the arrows CAUTION Use this button to stop the device only in emergency situations Frequent use of the emergency stop button will significantly affect the LD service life 2 Main Switch ...

Page 16: ...is ON TROUBLE An error occurred All indicators are lit during the power on self diagnostic test The READY indicator will blink repeatedly while the LD module is being cooled after the keyswitch is turned to the OFF position The Marker may be powered OFF once the READY indicator stops blinking NOTE If the indicators repeatedly light up in sequence from READY to TROUBLE the unit has detected a sudde...

Page 17: ...er 3 Circuit Breaker Used to protect the unit against overcurrent and leakage currents This should be set to ON under normal operating conditions 4 Power Supply Terminals Used for connecting the input power cable 5 Cooling Fans Used to cool the Control Unit 6 RF Connector Used to output the control signal for the Q switch in the Oscillator Unit 7 Galvanoscanner Connector Used to output the control...

Page 18: ...nnector D Sub 25 Pins Male Connector for I O signals to control the unit from an external device Insert the supplied connector if you do not intend to control the unit from an external device Oscillator Side 1 Safety Interlock Prevents an unsafe operation Removing the oscillator cover will disable the LD Laser Diode This interlock may be disabled in maintenance mode 2 Fiber Interlock Turns the Las...

Page 19: ...portional to the mirror s rotation angle to keep the focal distance consistent for all points within the marking area 7 X axis Galvanoscanner Used for laser beam scanning along the X axis 8 Y axis Galvanoscanner Used for laser beam scanning along the Y axis Oscillator Top 1 Electronic Unit Electrical circuit for oscillation and marking control located under the oscillator cover 2 Mounting Brackets...

Page 20: ...t Type Connecting cable 3 meters Protective ground wire 2 5 meters Optical fiber 3 meters f ș Lens f160 CPU Intel Celeron M350 1 30 GHz or better Memory 256 MB 512 MB or more recommended Hard disk space 1 GB or more Display resolution 1024 x 768 Interface Keyboard mouse USB 1 1 Computer Requirements Must be ordered separately Operating system Windows XP SP2 or later USB cable Must be ordered separ...

Page 21: ... becomes soiled or cracked a replacement may be purchased LD A new LD diode for laser excitation LD restoration When the LD fails to mark properly it may be sent in for refurbishment Once the LD is refurbished it can be re installed in the marker Air filter Oscillator An air filter is installed in the Oscillator at the time of purchase Air Filter Control Unit An air filter is installed in the Cont...

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Page 23: ...il mist chemicals fumes moisture or near a high frequency noise source x The ambient temperature should be between 41 F and 95 F 5 C 35 C and the relative humidity 80 or less non condensing The area should have no rapid temperature fluctuations which may cause dew condensation on the optical surfaces x If the outside of the Marker is stained wipe it with a dry or slightly moistened cloth If it is ...

Page 24: ...mum of 8 inches 20 cm above the units for proper ventilation Observe the other minimum distances shown below Oscillator Control Unit CAUTION Ɣ When moving the Control Unit use a fork lift or a cart or ensure at least two people carry the unit Ɣ When moving the Oscillator grab the carrying handles on both sides to avoid contact with the lens see photograph Do not hold the fiber or other cables The ...

Page 25: ...ge Circuit Breaker and Control Key Switch are in the OFF position NOTE The Marker uses a Phoenix connector on the Control Unit rear panel for power connections The Marker is shipped with a protective cover and strain relief installed over the Phoenix connector 2 Loosen the strain relief so you can feed the power supply cable through the cover 3 Insert the the power supply cable 6 5 feet 2m maximum...

Page 26: ...ng You may connect the Oscillator ground wire either to the FG terminal or to the TE screw on the chassis as shown above 5 Replace and tighten the cover over the Phoenix connector 6 Adjust the power cable as necessary then tighten the strain relief 7 Connect to a single phase power source of 100 to 240 VAC 6 10 50 60 Hz 3 1kVA minimum The Marker will automatically switch the input voltage ...

Page 27: ... YVO4 LASER MARKER 990 545 2 5 Connect the Signal Cables 1 Connect the interconnect cables between the Marker Control Unit Marker Oscillator and Computer Connect all cables as shown below Secure all cables by fastening the connector backshells ...

Page 28: ...l fiber with a wrench Tighten until snug NOTE Do not overtighten or you may damage the optical fiber 3 When routing the optical fiber take care not to bend the optical fiber beyond the minimum bend radius of 5 9 15cm Set the Working Distance Working Distance f theta lens Working Distance f 160 mm 6 50 0 1 in 165 2mm In order to properly mark material the working distance must be set in order to fo...

Page 29: ... USB cable that is connected to your computer To prevent installation problems be sure to install the USB driver as outlined below 1 Load the included CD ROM into the computer 2 Plug one end of the USB cable into the Control Unit s USB Connector 3 Plug the other end into one of the computer s USB ports 4 When the computer recognizes the Control Unit the Found New Hardware Wizard screen will displa...

Page 30: ... Installation screen appears select the Continue Anyway button 8 When asked to locate the driver file navigate to the MUM_0001 driver on the CD ROM followed by Open 9 Once the driver is installed the following screen will appear Select Finish to close the screen The USB driver is now installed ...

Page 31: ...uninstall the old version first then re install the software as outlined below NOTE You must have Administrator rights to install and operate LMDrawLite 1 Load the LMDrawLite CD ROM into the computer The following window will display after you insert the CD ROM 2 Select the Install Program button 3 When the welcome window appears select the Next button 4 Read the installation notes then select the...

Page 32: ... is selected then press the Next button 6 When the Start installation window appears select Next to begin copying the program files 7 After the Software is installed the following window will appear Select Finish to close the window 8 Select Exit to close the LMDraw LMDrawLite Install CD window displayed in Step 1 The Software is now installed ...

Page 33: ...d below 1 Open the Control Panel from the Start Menu Start Settings Control Panel 2 Choose the Power Options icon 3 Select the Power Schemes tab and set the variables as shown to the right followed by OK 4 From the Control Panel choose the Display icon to view the Display properties 5 Choose the Screen Saver tab and set the Screen Saver property to None followed by OK 6 Close the Control Panel Fil...

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Page 35: ...manual and the Laser Safety User s Manual Part Number 990 502 thoroughly Before You Start x The operator must have a working knowledge of the Windows XP Operating System x Verify that the Marker and PC Personal Computer are connected together and function properly as shown in Chapter 2 Installation and Set up x Before operating the Marker be sure the protective lens cover is removed from the outpu...

Page 36: ...ned ON the Marker will run a series of internal diagnostic tests If the unit checks OK all LED s will turn OFF except the the power LED which will remain lit 8 Turn the main power switch on the PC computer and monitor to the ON position 9 Once the computer is up and running double click the LMDrawLite icon on the desktop 10 Once LMDrawLite is running a connection will be made between the Marker an...

Page 37: ...flashing and the small Cooling Down counter window reaches 0s CAUTION Never turn the Main Power Switch OFF when the Cooling Down message is displayed Doing so may significantly reduce the lifetime of the LD Laser Diode Module 3 On the Marker Control Unit turn the Control Key Switch to the OFF position and verify the Key Switch status display turns off At this point the LD Module is deactivated 4 T...

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Page 39: ...ution and warning messages x All Maintenance procedures should be completed by factory trained personnel x Before starting maintenance work turn the power to the Marker OFF and disconnect it from input AC power Wait at least 5 minutes after turning power OFF before starting work You may receive an electrical shock if you touch the interior of the equipment with the power turned ON x Keep the exter...

Page 40: ...r restarting the marker and your computer transfer the layout data 14 Serial No Data Overflow The maximum or minimum serial number has been reached Check the details and reset the current value 15 Character Command Error A character data error has occurred After restarting the marker and your computer transfer the layout data 16 Marking Area Error Layout error After restarting the marker and reboo...

Page 41: ...rting contact your Miyachi representative 33 Peltier Power Supply Overheat LD OFF A temperature error with the LD Peltier power supply or a Peltier control error has occurred If the error persists after restarting contact your Miyachi representative 36 15 V Power Supply Error OFF An error has occurred in the 15 V power supply If the error persists after restarting contact your Miyachi representati...

Page 42: ...troller Error There is a problem with the controller If the error persists after restarting contact your Miyachi representative 80 LED Defect LD ON There is a problem with the LD alarm lamp on the Oscillator If the error persists after restarting contact your Miyachi representative 81 LED Defect Safety Shutter Open There is a problem with the Shutter alarm lamp on the Oscillator If the error persi...

Page 43: ...ve unit A 06391 001 5 years Replace Oscillator Exhaust 305 053 Oscillator Intake 305 054 Control Unit Upper 305 055 Fan motor Control Unit Lower 305 056 4 5 years Replace Oscillator Z 05415 001 Air filter Control Unit Z 05033 001 Weekly 1 year Clean Replace Lithium system battery 145 014 3 years Replace at end of service life f ș lens f160 Lens without collar 475 111 5 years Replace f ș lens prote...

Page 44: ...l malfunctions Keep the air filters clean Control Unit Air Filter 1 Remove the front cover by removing the screws at the bottom and lifting 2 Remove the fixtures by spreading the four ends of the fixtures circled in the figure in the directions shown by the arrows 3 Remove the air filter from the cover Clean the filter in a mild detergent solution and allow to dry completely 4 Remount the air filt...

Page 45: ...surface will cause undesirable marking results Required Items x Lens Cleaning Paper x Acetone x Air Blower x Powder free Vinyl Gloves or Finger Cots 1 Turn the power OFF 2 Turn the protective glass holder CCW counter clockwise to remove it Take care not to drop it NOTE Before you clean the protective glass put on a pair of powder free vinyl gloves or finger cots 3 Add a few drops of acetone onto t...

Page 46: ...provided during the warranty period are covered until the original warranty period expires After the warranty period expires LDs that have reached the end of their useful service lives will be replaced for a fee For example suppose an LD reaches the end of its useful service life after 21 months or 8 000 hours The LD module is then replaced free of charge Once replaced the remaining warranty for f...

Page 47: ...be raised approximately 1A for every 1000 hours of use The LD Current limit may be raised as necessary to fulfill this requirement When the quality of the marking cannot be achieved as when purchased new even with the maximum current setting of 48A the LD module should be replaced CAUTION Never disassemble repair or modify the LD Laser Diode Module Required Items x Replacement LD Module x 3mm Hex ...

Page 48: ...ight When the short circuit jumper is present there is an electrical short placed across the LD terminals This prevents electrostatic discharge from damaging the LD Module 4 Disconnect the CN5 thermal switch relay connector located on the left side of the Marker 5 Disconnect the LD protection relay Peltier power supply and LD Power Supply connectors ...

Page 49: ...the LD Module 7 To remove the optical fiber first loosen the Optical Cable Fixture on the back of the Control Unit 8 Turn the fastening nut of the optical fiber CCW counter clockwise with an 8mm wrench Slowly pull out the optical fiber 9 Immediately place a dust proof cap on the fiber to prevent dust from collecting on the fiber end face ...

Page 50: ...le into the Control Unit onto the graphite sheet Fasten the LD module with the four hex screws removed previously 13 Remove the dust cap from the new LD module and place it on the old LD module 14 Remove the dust cap from the optical fiber and slowly insert it horizontally into the new LD module Keep the dust cap for the optical fiber in a safe place 15 Secure the optical fiber onto the LD Module ...

Page 51: ...the cover forward to insert it 22 Fasten the panel screws to secure both the left and right side covers 23 When starting the equipment for the first time after an LD replacement reset the LD hours and specify the LD wavelength and current limit CAUTION You must specify the LD wavelength and current limit In certain cases failure to do this may impact the laser output efficiency For more informatio...

Page 52: ... 2 Turn OFF the Main Power Switch 3 Remove the three Phillips head screws on the back of the Control Unit 4 Slide the right side cover backwards approximately ĺ 1 then lift the cover upward to remove 5 Locate the battery on the Main Control PCB on the right side of the Control Unit 6 Replace the lithium battery Confirm the polarity before insertion 7 Replace the Side Cover Repair Service If you ha...

Page 53: ...illation type Q Switch pulse oscillation and continuous wave CW oscillation Q Switch pulse setting frequency 0 1 to 199 9 kHz Laser Guide beam Visible red LD laser Ambient temperature 41ºF to 95ºF 5 C to 35 C Ambient humidity 40 to 80 RH non condensing Temperature during transport or storage 14ºF to 203ºF 10 C to 45 C non condensing Humidity during transport or storage 20 to 90 RH Allowable vibrat...

Page 54: ...ER MARKER A 2 990 545 Marking Area Specifications f ș lens f160 fixed Scanning method Galvanometer scanner Marking Area Square Marking area 3 94 3 94 100 mm x 100 mm Working distance 6 50 in 165 mm Position resolution 2 μm Marking speed 0 01 to 11 000 mm s ...

Page 55: ...APPENDIX A TECHNICAL SPECIFICATIONS LMV700 Nd YVO4 LASER MARKER 990 545 A 3 Section II Dimensions Control Unit ...

Page 56: ...APPENDIX A TECHNICAL SPECIFICATIONS LMV700 Nd YVO4 LASER MARKER A 4 990 545 Marking Head ...

Page 57: ... all systems are enabled and activated during start up 5 Guide beam When input is closed the guide beam turns ON 6 Reset errors Trouble reset When input is closed error trouble condition is reset 7 Stop serial counter 2 When input is closed the serial counter stops counting either up or down 9 External Emergency Stop When input is opened all marking operations are stopped 10 DI common Common Input...

Page 58: ...emory errors occur 16 Reserved Do not use 17 Temperature warning Output turns ON when the temperatures of any module is outside the normal range Output is OFF when all temperatures are within the normal range 18 Standby Output turns ON when the laser is first turned on indicating that all laser systems are functional and have passed the power on tests Output also toggles ON after the LD cooling pe...

Page 59: ...APPENDIX B ELECTRICAL AND DATA CONNECTIONS LMV700 Nd YVO4 LASER MARKER 990 545 B 3 When Connected to a 24 VDC Source Output PLC ...

Page 60: ...APPENDIX B ELECTRICAL AND DATA CONNECTIONS LMV700 Nd YVO4 LASER MARKER B 4 990 545 When Using Contact Signals ...

Page 61: ...APPENDIX B ELECTRICAL AND DATA CONNECTIONS LMV700 Nd YVO4 LASER MARKER 990 545 B 5 When Using Open Collector Signals ...

Page 62: ... Male M2 6 Recommended Parts Connector HDEB 9P Hirose Electric Co Ltd Case HDE CTH Hirose Electric Co Ltd NOTE Be sure to use a connecting cable with a shield line and terminate the shield line appropriately Interlock INPUT Signal When the Interlock input signal is turned OFF opened the Main safety Shutter in the Oscillator will close preventing marking However the LD will remain ON Timing Diagram...

Page 63: ...en Operating Normally 1 The Marking start input should be toggled only when Marking standby output and Remote mode output are ON 2 When the Remote mode output is OFF Local mode the Marking start input is disabled 3 The Remote Mode Remote Local can also be set from the PC ...

Page 64: ...output will turn ON and the Trouble indicator on the front of the Control unit will turn ON When laser trouble occurs the Standby output LD illuminated output and Marking in progress outputs will turn OFF 5 When the operator clears the error and toggles the Error reset input the LD illuminated output and Marking standby output will turn back ON ...

Page 65: ...d YVO4 LASER MARKER 990 545 C 3 When A Data Error Occurs When Marking is Stopped 6 When the Marking stop input signal is toggled the marking process stops This signal is typically used whenever the Marking in progress output is turned ON ...

Page 66: ...Turning Power ON and OFF 8 When the Standby output and the Laser start input are toggled ON during start up the LD will automatically turn on illuminate on startup and will turn OFF when shut down 9 When the laser start input is turned OFF during normal operation the Standby output will toggle OFF during the LD cooling cycle The Standby output will toggle back ON once the LD is cool indicating tha...

Page 67: ...error output will turn ON 11 Toggle the Counter reset input to reset the counter Do not toggle the Counter reset input while marking is underway 12 Toggle the Error reset input to clear the data error Once the error is cleared the Marking standby output will switch ON CAUTION Marking stops once the counter end value has been marked Depending on the layout marking sequence some marking data may not...

Page 68: ... the Marking in progress output is ON 14 The Counter stop input is determined at the point where the Marking start input turns ON 15 The counter value increases or decreases during the marking process CAUTION If a number of counters are used with the same conditions for a single layout the counter value may not always be the same when marking halts during marking ...

Page 69: ...RF Connector 1 5 USB Connector 1 6 Control Unit Front 1 3 Control Key Switch 1 4 Emergency Stop Button 1 3 Front Cover 1 4 Panel Indicators 1 4 Control Unit Air Filter 4 6 Cooling Fans 1 5 E Electrical and Data Connections B 1 Electronic Unit 1 7 Emergency Stop Button 1 3 Error Codes 4 2 Exhaust Fan 1 7 External I O Control Connector D Sub 25 Pins Male 1 6 F f ș Lens 1 7 Features 1 1 LMV700 E 1 1 ...

Page 70: ...iod 4 8 Repair Service 4 9 Replace the LD Pumping Laser Diode 4 8 Lithium Battery Replacement 4 9 Mounting Brackets 1 7 O Operating Instructions 3 1 Before You Start 3 1 Safety Precautions 3 1 Shutdown 3 3 Start up Operating Instructions 3 2 Operation Unit Connector 1 6 Optical Fiber Fixture 1 5 Options 1 9 Oscillator Side 1 6 Exhaust Fan 1 7 f ș Lens 1 7 Fiber Interlock 1 6 Intake Fan 1 6 Resonat...

Page 71: ...terlock Connector D Sub 9 Pin Female 1 6 RF Connector 1 5 USB Connector 1 6 Control Unit Front 1 3 Control Key Switch 1 4 Emergency Stop Button 1 3 Front Cover 1 4 Panel Indicators 1 4 Oscillator Side 1 6 Exhaust fan 1 7 f ș Lens 1 7 Fiber Interlock 1 6 Intake Fan 1 6 Resonator Unit Cover 1 7 Safety Interlock 1 6 X axis Galvanoscanner 1 7 Y axis Galvanoscanner 1 7 Oscillator Top 1 7 Electronic Uni...

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