Mitsubishi MOTORS Lancer Evolution 2008, Body Repair Manual

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BODY REPAIR
TSB Revision
BASE OF BODY REPAIR
9-15
NOTE: If a replacement panel is to be mounted by doing
plug welding from the side of the panel remaining on the
body, either a hole can be made in the panel on the body, or
a hole can be made right through both the panel which is to
remain on the body and the panel to be replaced.
CAUTION
When performing this operation, warping of the surround-
ing panels may occur if an excessive amount of heat is
applied; therefore, be careful to avoid doing this.
4. Breaking of brazing and arc welds
Heat only the brazed or arc welded portion (such as the
upper portion of pillars, etc.), and then separate by using a
screwdriver while melting occurs.
5. Finishing work of spot welding
Grind and smooth any weld traces which might be left on the
body surface by using an air grinder or similar tool, being
careful not to damage any of the panels which is not to be
replaced. When performing this operation, be sure to wear
safety goggles (dust proof glasses).
6. Making of holes in new parts for MIG plug welding
Make holes approximately 5
−
6 mm (0.2
−
0.24 inch) in
diameter at points where plug welding is to be performed
because spot welding is not possible.
AB200054
AB200055
AB200056
AB200057