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7.5 Precautions for Online Module Change

ONLINE MODULE CHANGE

7.5

Precautions for Online Module Change

The following are the precautions for online module change.

(1) Always perform an online module change in the correct procedure. Failure to do so

can cause a malfunction or failure.

(2) If an online module change is made with the user range setting, the accuracy after

that will fall to about less than three times of the accuracy before that.
Re-set the offset/gain values as necessary.

(3) Do not perform the following operations during online module change. If performed,

the Q66DA-G may not operate properly.

(a) Powering off the programmable controller CPU

(b) Resetting the programmable controller CPU

Summary of Contents for Q66DA-G

Page 1: ...Channel Isolated Digital Analog Converter Module User s Manual Q66DA G GX Configurator DA SW2D5C QDAU E ...

Page 2: ......

Page 3: ... safe place for future reference Design Precautions WARNING Do not write any data to the system area of the buffer memory in the intelligent function module Also do not use any use prohibited signals as an output signal from the programmable controller CPU to the intelligent function module Doing so may cause malfunction of the programmable controller system CAUTION Do not install the control line...

Page 4: ...nting or removing the module Failure to do so may result in damage to the product A module can be replaced online while power is on on any MELSECNET H remote I O station or in the system where a CPU module supporting the online module change function is used Note that there are restrictions on the modules that can be replaced online and each module has its predetermined replacement procedure For d...

Page 5: ... drop short circuit or malfunction CAUTION Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Shut off the external power supply all phases used in the system before mounting or removing the module Failure to do so may cause the module to fail or malfunction A module can be replaced online while power is on on any MELSECNET H remote I O station or in t...

Page 6: ...A 4 Disposal Precautions CAUTION When disposing of this product treat it as industrial waste ...

Page 7: ...se of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medi...

Page 8: ...2 1 to 2 3 3 1 1 3 1 2 3 2 3 2 1 3 2 3 3 2 5 3 3 1 3 3 2 3 4 1 3 4 3 3 4 4 3 4 6 4 1 4 3 4 4 2 4 5 4 6 5 1 5 2 1 5 2 2 5 3 1 5 3 3 5 4 5 5 5 6 1 5 6 2 5 7 6 2 3 6 3 6 3 1 6 3 2 7 1 7 2 7 3 1 to 7 3 6 7 4 7 5 8 1 8 2 4 8 2 6 8 2 7 Appendix 1 1 1 to 1 3 CONDITIONS OF USE FOR THE PRODUCT Appendix 2 Feb 2012 SH NA 080648ENG F SAFETY PRECAUTIONS COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES GENERIC TE...

Page 9: ...IONS 4 4 2 4 5 Section 4 4 3 8 2 7 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual Print Date Manual Number Revision Correction Addition ...

Page 10: ...haracteristics 3 2 3 1 3 Accuracy 3 7 3 1 4 Conversion speed 3 7 3 2 Function List 3 8 3 2 1 Analog output HOLD CLEAR function 3 9 3 2 2 Analog output test during programmable controller CPU STOP 3 11 3 2 3 Warning output function 3 12 3 2 4 Rate control function 3 14 3 2 5 Scaling function 3 16 3 3 I O Signals for the Programmable Controller CPU 3 19 3 3 1 List of I O signals 3 19 3 3 2 Details o...

Page 11: ...n G97 3 34 3 4 17 Mode switching setting Un G158 Un G159 3 35 3 4 18 Pass data classification setting Un G200 3 35 3 4 19 Industrial shipment settings and user range settings offset gain values Un G202 to Un G225 3 36 4 SETUP AND PROCEDURES BEFORE OPERATION 4 1 to 4 17 4 1 Handling Precautions 4 1 4 2 Setup and Procedures Before Operation 4 3 4 3 Part Names 4 4 4 4 Wiring 4 6 4 4 1 Wiring precauti...

Page 12: ...hange Procedure 7 4 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator DA 7 4 7 3 2 When industrial shipment setting is used and initial setting was made with sequence program 7 9 7 3 3 When user range setting is used and initial setting was made with GX Configurator DA other system is available 7 15 7 3 4 When user range setting is used and initial se...

Page 13: ... turn on 8 5 8 2 8 Checking the Q66DA G status using GX Developer system monitor 8 6 APPENDICES App 1 to App 11 Appendix 1 Dedicated Instruction List and Available Devices App 1 Appendix 1 1 G P OFFGAN App 2 Appendix 1 2 G P OGLOAD App 4 Appendix 1 3 G P OGSTOR App 7 Appendix 2 Functions Added or Changed Due to Version Upgrade App 10 Appendix 3 External Dimensions App 11 INDEX Index 1 to Index 2 ...

Page 14: ...ctives 2 Additional measures No additional measures are necessary for the compliance of this product with EMC and Low Voltage Directives RELEVANT MANUALS Manual name Manual number model code GX Developer Version 8 Operating Manual Operating methods of GX Developer such as programming printing monitoring and debugging Sold separately SH 080373E 13JU41 GX Developer Version 8 Operating Manual Functio...

Page 15: ...neric term for the Q02CPU Q02HCPU Q06HCPU Q12HCPU and Q25HCPU Process CPU A generic term for the Q02PHCPU Q06PHCPU Q12PHCPU and Q25PHCPU Redundant CPU A generic term for the Q12PRHCPU and Q25PRHCPU Universal model QCPU A generic term for the Q00UJCPU Q00UCPU Q01UCPU Q02UCPU Q03UDCPU Q03UDVCPU Q03UDECPU Q04UDHCPU Q04UDVCPU Q04UDEHCPU Q06UDHCPU Q06UDVCPU Q06UDEHCPU Q10UDHCPU Q10UDEHCPU Q13UDHCPU Q13...

Page 16: ...d at the ambient temperature when offset gain setting has been made 2 Accuracy per temperature change of 1 C Example Accuracy when the ambient temperature changed from 25 C to 30 C 0 1 reference accuracy 0 008 C temperature coefficient 5 C temperature difference 0 14 4 Output range switching The output range 1 switching can be set easily from GX Developer 1 The output range indicates the offset ga...

Page 17: ... performing the following Succession of offset gain settings to the new Q66DA G Transfer of offset gain setting values to the other Q66DA Gs mounted on the other slots 11 Offset gain setting GX Configurator DA dedicated instruction G P OFFGAN or Mode switching setting allows a shift to the offset gain setting mode easily Refer to Section 4 6 12 Easy setting with GX Configurator DA The number of se...

Page 18: ...y is insufficient change the combination of modules Mount a module within the number of I O points for the CPU module If the number of slots is within the available range the module can be mounted on any slot Remark When the module is used with a C Controller module refer to the user s manual for the C Controller module b Mounting to a MELSECNET H remote I O station For the MELSECNET H remote I O ...

Page 19: ...U system Version 6 or later Q02PH Q06PHCPU Single CPU system Version 8 68W or later Multiple CPU system Q12PH Q25PHCPU Single CPU system Version 7 10L or later Multiple CPU system Q12PRH Q25PRHCPU Redundant CPU system Version 8 45X or later Q00UJ Q00U Q01UCPU Single CPU system Version 8 78G or later Multiple CPU system Q02U Q03UD Q04UDH Q06UDHCPU Single CPU system Version 8 48A or later Multiple C...

Page 20: ...with Redundant CPU a Dedicated instructions Dedicated instructions cannot be used b GX Configurator DA GX Configurator DA cannot be used when accessing the Redundant CPU via an intelligent function module on an extension base unit from GX Developer Connect a personal computer to the Redundant CPU with a communication path indicated below Main base unit Extension base unit 1 2 1 2 Direct connection...

Page 21: ...ction version and serial number of the Q66DA G The serial number and function version of the Q66DA G are described in the rating plate on the front part of the module or displayed in the system monitor dialog box of GX Developer a Checking on the rating plate located on the side of the Q66DA G b Checking on the front of the module The serial number and function version on the rating plate is shown...

Page 22: ...uct No field The serial number displayed in the Product Information List dialog box of GX Developer may differ from that on the rating plate and on the front of the module The serial number on the rating plate and front part of the module indi cates the management information of the product The serial number displayed in the Product Information List dialog box of GX Developer indicates the functio...

Page 23: ...TUP AND PROCEDURES BEFORE OPERATION 5 UTILITY PACKAGE GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 2 Checking the software version of GX Configurator DA The software version of GX Configurator DA can be checked by selecting Help Product information in GX Developer Software version In the case of GX Developer Version 8 ...

Page 24: ...5mV 12000 to 12000 0 400mV User range setting 3 0 375mV 0 210mV Current 0 to 20mA 0 to 4000 5 A 0 to 12000 1 66 A 4 to 20mA 4 A 1 33 A 4 to 20mA Extended mode 5 1000 to 4500 4 A 3000 to 13500 1 33 A User range setting 1 4000 to 4000 1 5 A 12000 to 12000 0 95 A Accuracy Accuracy relative to maximum analog output value Reference accuracy 1 0 1 Voltage 10mV Current 20 A Temperature coefficient 2 80pp...

Page 25: ... being used for the general specifi cations for the Q66DA G 3 1 2 I O conversion characteristics I O conversion characteristics are used for converting the digital value written from the pro grammable controller CPU to an analog output value voltage or current output and rep resented by inclined straight lines when offset and gain values are included Offset value The offset value is an analog outp...

Page 26: ...solution mode 0 4000 4095 12000 12287 0 5 0 288 96 Analog output voltage V Practical analog output range 2 0 to 5V Digital input value High resolution mode Normal resolution mode 0 4000 4095 16000 16383 4096 4000 16384 16000 0 10 10 0 Analog output voltage V Practical analog output range 3 10 to 10V Digital input value High resolution mode Normal resolution mode 0 1 5 0 Analog output voltage V Pra...

Page 27: ...m output values are 6V and 6V respectively Obtain these values as follows using the gain and offset val ues Maximum analog output value Gain value Minimum analog output value Offset value Gain value Offset value If a maximum or minimum value exceeds the output range use user range setting 2 3 Set the offset gain values for the user range setting 2 within a range in which the following conditions a...

Page 28: ...actical analog output range 1 4 to 20mA Digital input value High resolution mode Normal resolution mode 0 4000 4095 12000 12287 0 288 96 Analog output current mA Practical analog output range 2 0 to 20mA Digital input value High resolution mode Normal resolution mode 0 20 0 4 20 0 Analog output current mA Practical analog output range 3 4 to 20mA Expanded mode Digital input value High resolution m...

Page 29: ...n the digital input range and analog output range for each output range setting If these ranges are exceeded the maximum resolution and accuracy may not fall within the performance specifications Avoid using the dotted line area shown in Fig3 2 2 Set the offset gain values for the user range setting 1 within a range in which the following conditions are satisfied a Setting range is from 0 to 22 mA...

Page 30: ...nalog output range is changed to change the output characteristic the reference accuracy and temperature coefficient do not vary and are kept within the ranges given in the performance specifications Example Accuracy when the temperature varies from 25 to 30 0 1 reference accuracy 0 008 temperature coefficient 5 difference in temperature variation 0 14 3 1 4 Conversion speed The conversion speed f...

Page 31: ...CPU STOP When CH Output enable disable flag Y1 to Y6 is forced on during programmable controller CPU STOP the D A converted analog value is output Section 3 2 2 Warning output function A warning is output if a digital input value falls outside the setting range Section 3 2 3 Rate control function The increase and decrease in analog output values per conversion cycle of one sta tion 6ms can be limi...

Page 32: ...d time due to a hard ware problem of the Q66DA G When a watchdog timer error occurs Module READY X0 turns off and the Q66DA G RUN LED turns off 2 The rate control function and the scaling function are operable Table3 3 Analog output status combination list Setting combination Execution status D A conversion enable dis able setting Un G0 Enable Disable CH Output enable disable flag Y1 to Y6 Enable ...

Page 33: ...6DA G output in the case of a link error must be made in the Error time output mode in the I O assignment set ting Refer to Section4 5 2 The HOLD CLEAR setting by the intelli gent function module switch is invalid This setting is validated on a per module basis and is not made on a per channel basis Therefore to make the output status at a stop error or STOP of the programmable con troller CPU mat...

Page 34: ...ion setting request Y9 d Sets CH Output enable disable flag Y1 to Y6 for the channel to be tested to enable off on e Write digital values equivalent to analog values that are to be output to CH Digi tal value Un G1 to Un G6 1 Perform the analog output test after changing D A conversion enable disable setting Un G0 to enable When the digital input value is set to be written to CH Digital value Un G...

Page 35: ...value or warning output lower limit value 3 Warning output flag Un G48 and Warning output signal XE turn off when Operating condition setting request Y9 or Warning output clear request YE turns on 4 To use this function the following settings are required for each setting Enable the warning output function Warning output setting Un G47 Set the warning output upper and lower limit values CH Warning...

Page 36: ...tput immediately after D A conversion is enabled make Warning output clear request after writing a digital value that is less than the warning output upper limit value and greater than the warning output lower limit value 2 During an analog output test the warning output function is disable ...

Page 37: ...n G81 the actual cycle in which the Q66DA G updates analog values is 6ms x number of conversion enabled channels Therefore the maximum increase decrease in analog output values under the rate control is a D A converted value of Increase decrease digital limit value x No of con version enabled channels Example Control of channel 3 when No of conversion enabled channels is 1 to 3 Output range 10 to ...

Page 38: ...ble controller CPU has switched from RUN to STOP error Rate control does not function If the programmable controller CPU has switched from STOP error to RUN Rate control functions 5 When the scaling function is used digital input values converted within the scaling range are limited RUN STOP error Offset value Analog output value Programmable controller CPU status RUN Analog value converted from d...

Page 39: ...lent to the upper and lower limit values of analog output respectively b The D A conversion uses values calculated from the following formula DX Digital input value DMax Maximum digital input value of the output range used DMin Minimum digital input value of the output range used SH Scaling upper limit value SL Scaling lower limit value Example When a digital input value of 7000 is input under the...

Page 40: ...ed from the following formula DX Digital input value DMax Maximum digital input value of the output range used SH Scaling upper limit value SL Scaling lower limit value Example When a digital input value of 4000 is input under the following setting Output range User range setting 2 High resolution mode Scaling upper limit value 13000 Scaling lower limit value 2000 6 1 0 8 Digital input value Analo...

Page 41: ...Example 1 Output range 4 to 20mA Normal resolution mode and not using the scaling function By the conditions of the output range and resolution mode the available digital input value setting range is 96 to 4095 When a digital value is the upper limit of the settable range 4095 or higher an analog value equivalent to 4095 is output which means the same analog value is output for the digital values ...

Page 42: ...dule READY Y0 Use prohibited 1 X1 Use prohibited 1 Y1 CH1 Output enable disable flag X2 Y2 CH2 Output enable disable flag X3 Y3 CH3 Output enable disable flag X4 Y4 CH4 Output enable disable flag X5 Y5 CH5 Output enable disable flag X6 Y6 CH6 Output enable disable flag X7 External power supply READY Y7 Use prohibited 1 X8 High resolution mode status flag Y8 X9 Operating condition setting completed...

Page 43: ...t gain setting mode when Offset gain setting mode flag XA is off this signal does not turn on even if 100ms have elapsed after turning on the external power supply In this case as soon as Offset gain setting mode flag XA turns on External power supply READY X7 turns on 4 D A conversion is performed after External power supply READY X7 turns on 5 When the external power is not supplied or has been ...

Page 44: ...ion setting request Y9 is on XA Offset gain setting mode flag In offset gain setting mode 1 This is used as an interlock condition for turning on off User range writing request YA when registering the value after adjustment of the offset gain settings have been completed 2 Refer to Section 4 6 regarding the offset gain settings In normal mode 1 This is used as an interlock condition to turn on off...

Page 45: ...any of the channels enabled for D A conversion rises to or above the Warning output upper limit value or falls below the Warning output lower limit value 2 Turning on Warning output clear request YE or Operating condition setting request Y9 turns off Warning output signal XE XF Error flag 1 Error flag XF turns on when a write error occurs 2 To turn Error flag XF off remove the cause of the error a...

Page 46: ...n for the on off timing YA User range writing request In offset gain setting mode 1 Turn on this signal when the values for the adjusted offset gain settings are registered in the Q66DA G 2 Refer to the XA column for the on off timing Refer to Section 4 6 for offset gain settings In normal mode 1 Turn on this signal when restoring the user range 2 Refer to the XA column for the on off timing Refer...

Page 47: ...t YA is turned on with D A conversion enabled in the normal mode the Q66DA G restores the user range Offset gain setting mode flag XA User range writing request YA Restoration processing Conversion enable disable During restoration Restoration completed During conversion enable During conversion disable During restoration D A conversion disable After restoration D A conversion processing can be ex...

Page 48: ...3H 3 CH3 Digital value 0 R W 4H 4 CH4 Digital value 0 R W 5H 5 CH5 Digital value 0 R W 6H 6 CH6 Digital value 0 R W 7H 7 System area to to AH 10 BH 11 CH1 Set value check code 0 R Section 3 4 4 CH 12 CH2 Set value check code 0 R DH 13 CH3 Set value check code 0 R EH 14 CH4 Set value check code 0 R FH 15 CH5 Set value check code 0 R 10H 16 CH6 Set value check code 0 R 11H 17 System area 12H 18 13H ...

Page 49: ... R W 41H 65 CH6 Scaling upper limit value 0 R W 42H 66 to to System area 45H 69 46H 70 CH1 Increase digital limit value 64000 R W Section 3 4 15 47H 71 CH1 Decrease digital limit value 64000 R W 48H 72 CH2 Increase digital limit value 64000 R W 49H 73 CH2 Decrease digital limit value 64000 R W 4AH 74 CH3 Increase digital limit value 64000 R W 4BH 75 CH3 Decrease digital limit value 64000 R W 4CH 7...

Page 50: ... 0 R W CDH 205 CH2 Industrial shipment settings gain value 3 0 R W CEH 206 CH3 Industrial shipment settings offset value 3 0 R W CFH 207 CH3 Industrial shipment settings gain value 3 0 R W D0H 208 CH4 Industrial shipment settings offset value 3 0 R W D1H 209 CH4 Industrial shipment settings gain value 3 0 R W D2H 210 CH5 Industrial shipment settings offset value 3 0 R W D3H 211 CH5 Industrial ship...

Page 51: ...and Error code Un G19 respectively Table3 7 Output range settings and settable range Output range setting Normal resolution mode High resolution mode Settable range practical range Digital value that is set when a value outside the settable range is written Settable range practical range Digital value that is set when a value outside the settable range is written 0 4 to 20 mA 96 to 4095 Practical ...

Page 52: ...value so that it is within the settable range 5 When the scaling function is used digital values converted from the digital values set in CH Digital value Un G1 to Un G6 are checked Refer to Section 3 2 5 3 4 5 Error code Un G19 1 This area stores the error codes detected by the Q66DA G 2 Refer to Section 8 1 for more details of the error codes Table3 8 Check code list Check code Description 000FH...

Page 53: ...tput range cannot be changed by using Setting range Un G20 Un G21 Change the output range in the switch setting for I O and intelligent function mod ule dialog box Refer to Section 4 5 Output range Storing value 4 to 20mA 0H 0 to 20mA 1H 1 to 5V 2H 0 to 5V 3H 10 to 10V 4H 4 to 20mA Extended mode AH 1 to 5V Extended mode BH User range setting 3 DH User range setting 2 EH User range setting 1 FH b15...

Page 54: ...This area is used to set the amount of adjustment for analog output values in the off set gain setting mode 2 Turning Set value change request YC from off to on increments or decrements the analog output value by the adjustment value 3 The settable input range is from 3000 to 3000 When the set value is 1000 the analog output values can be adjusted by following value 4 Refer to Section 4 6 for deta...

Page 55: ...2 To validate the settings on off of Operating condition setting request Y9 is required Refer to Section 3 3 2 3 The default setting is all channel rate control disable 4 Refer to Section 3 2 4 for details of rate control function 3 4 11 Warning output setting Un G47 1 Set whether to enable or disable the warning output on each channel 2 To validate the settings on off of Operating condition setti...

Page 56: ... setting Un G53 1 Set whether to enable or disable the scaling on each channel 2 To validate the settings on off of Operating condition setting request Y9 is required Refer to Section 3 3 2 3 The default setting is all channel scaling disable 4 Refer to Section 3 2 5 for details of warning output function b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0 1 Warning output 0 Normal Un G48 0 0 0 ...

Page 57: ...onversion cycle per channel 6ms Refer to Section 3 2 4 2 The setting range is 0 to 64000 0H to FA00H If any value outside the setting range is set an error occurs and the corresponding error code is stored in Error code Un G19 3 Operating condition setting request Y9 must be turned on off to validate the settings Refer to Section 3 3 2 When setting CH Increase decrease digital limit value Un G70 t...

Page 58: ...e operating condition is changed 3 4 18 Pass data classification setting Un G200 1 Areas used to restore the user range settings offset gain values when online module change is made Refer to Chapter 7 for details of online module change 2 Specify the user range setting to be saved restored when saving restoring the offset gain values of any of the user range settings 1 to 3 Refer to Section 4 6 fo...

Page 59: ...set Y9 turns from off to on 1 The offset gain values are written in the offset gain setting mode YA turns from off to on 1 The data are not saved when the set values have been written to Mode switch setting Un G158 Un G159 3 When restoring the offset gain values of the user range setting set the data saved in this area similarly into the corresponding area of the module where the data will be rest...

Page 60: ...grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction 6 Tighten the screws such as module fixing screws within the following ranges Loose screws may cause short circuits failures or malfunctions 1 The module can be easily fixed onto the base unit using the hook at the top of the module However it is recommended to...

Page 61: ...ATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 8 Fix the Q66DA G with module fixing bracket after the Q66DA G is mounted to the base unit Make sure that the hook at the tip of the module fixing bracket is hooked on the 3rd slit viewed from the front of Q66DA G Tighten the module fixing screw by the specified torque Module fixing bracket Module fixing screw Q66DA G 3rd slit ...

Page 62: ...s Perform settings using GX Developer Refer to Section 4 5 Use user range settings Offset gain setting If user range settings are used perform the offset and gain settings Refer to Section 4 6 Use the utility package Initial setting and automatic refresh setting The program can be simplified if the utility package is used for setting Refer to Chapter 5 Programing and debugging Create and check seq...

Page 63: ...ating status of the Q66DA G On Normal operation Flashing During offset gain setting mode Off 5V power switched off watchdog timer error occurred or online module change enabled 2 ERR LED Displays the error status of the Q66DA G On Error Refer to Section 8 1 Flashing Error in switch settings Switch No 5 of the intelligent function module has been set to a value other than zero 0 Off Normal operatio...

Page 64: ... A10 CH4 V B10 CH4 COM A11 CH4 I B11 A12 B12 A13 CH5 V B13 CH5 COM A14 CH5 I B14 A15 B15 A16 CH6 V B16 CH6 COM A17 CH6 I B17 A18 B18 A19 24VDC B19 24VDC A20 24GDC B20 24GDC Type Model name Applicable wire size Soldering type straight out A6CON1 0 3mm2 22 AWG stranded Crimp contact type straight out A6CON2 0 088 to 0 24mm2 28 to 24 AWG stranded Soldering type straight out diagonal out A6CON4 0 3mm2...

Page 65: ... from noise is required The following shows the precautions for external wiring 1 Use separate cables for the alternating current control circuit and the external output signals and external supply power of the Q66DA G in order to avoid AC surges and induction effects 2 Do not mount the cables close to or bundle them with the main circuit line a high volt age cable or a load cable from other than ...

Page 66: ...e 2 If noise or ripple occurs for external wiring connect a capacitor with the value of 0 1 to 0 47 F with stand voltage 25V or higher to the input terminal of an external device The Q66DA G needs to be powered on 30 minutes prior to operation for compli ance to the specification accuracy Similarly power on 30 minutes prior to offset gain setting or after online module replacement D A conversion 2...

Page 67: ... shows the cable length 05 0 5m 10 1 0m 20 2 0m 30 3 0m The offset gain setting is adjusted in the Q66DA G at the industrial shipment set ting of the module Therefore an error may occur for the conversion characteristic because of the influence such as the conductor resistance when a dedicated cable or connector terminal block converter module is used If a problem occurs by the influence perform t...

Page 68: ... to FH set 1H for example Setting item Switch 1 Output range setting CH1to CH4 Analog output range Output range setting value 4 to 20 mA 0H 0 to 20 mA 1H 1 to 5 V 2H 0 to 5 V 3H Switch 2 Output range setting CH5 CH6 10 to 10 V 4H 4 to 20mA Extended mode AH 1 to 5V Extended mode BH User range setting3 DH User range setting2 EH User range setting1 FH Switch 3 HOLD CLEAR function setting 0 CLEAR 1 HO...

Page 69: ... 3 Perform the offset gain settings after checking the RUN LED flashes in offset gain setting mode If the RUN LED does not flash check if the switch 4 setting is correct 4 Since the analog output value differs considerably depending on the resolution mode setting thoroughly check the settings for the intelligent function module switches before performing the analog output processing Example Analog...

Page 70: ...he analog output status of when an error has occurred in the Q66DA G is determined according to the setting of HOLD CLEAR function setting of the switch setting for intelligent function module Therefore the setting of Error time output mode is invalid 2 When using on a remote I O station if the analog output is to be held in the case of a link error Error time output mode must be set to Hold 3 Swi...

Page 71: ... set value change completed flag XC turns ON after the analog output value is changed and then turn the set value change request signal YC OFF NO YES Desired analog output value Write the adjustment amount for the analog output value in buffer memory address 24 Un G24 END Turn the channel change request signal YB to OFF Channel change completed flag XB turns OFF 2 2 1 Switch to the offset gain set...

Page 72: ...te to the flash memory an error Error code 162 occurs when data are written 26 times continuously 6 If an error Error code 40 1 occurs during offset gain setting re set the correct offset gain value The offset gain value of the channel where the error has occurred is not written to the Q66DA G 1 indicates the corresponding channel number 7 Module READY X0 turns from off to on when the offset gain ...

Page 73: ... common to a b and c In this example the I O signals for the Q66DA G are X Y0 to X YF Channel selection M0 Offset gain range setting M1 Offset setting M2 Gain setting M3 Channel change command M4 Writing the adjustment amount M5 Analog output value adjust command M6 Offset gain setting value write command to the module M7 Mode switching M8 Normal mode checking signal M50 Channel designation storag...

Page 74: ...s 0 to buffer memory address 22 Turns on Channel change request YB Turns off Channel change request YB Set offset value adjustment to D1 Set D1 to buffer memory address 24 Turn on Set value change request YC Turn off Set value change request YC Turns off User range writing request YA Stores setting of dedicated instruction G OFFGAN into D2 Dedicated instruction G OFFGAN Turns on User range writing...

Page 75: ...on enable disable setting Turns on Operating condition setting request Y9 Turns off Operating condition setting request Y9 Sets 4144H to buffer memory address 158 Sets 964H to buffer memory address 159 Turns on Operating condition setting request Y9 Sets 964H to buffer memory address 158 Sets 4144H to buffer memory address 159 Turns on Operating condition setting request Y9 Turns off Operating con...

Page 76: ...gram to the normal mode D A conversion program Refer to Section 6 2 3 replace the existing initial setting program with the pro gram marked 1 c When switching the mode by making intelligent function module switch setting Only the common program is necessary 3 Precautions Do not perform the following operations of a b and c in the offset gain setting mode If performed an error occurs in the flash m...

Page 77: ...s for the programmable controller CPU and automatically writ ten to the Q66DA G when the programmable controller CPU changes to RUN status Section 5 4 Automatic refresh setting 1 Sets automatic refresh for the Q66DA G buffer memory 2 The buffer memory that was set for automatic refresh is automatically read and written to the specified device when the END command for the pro grammable controller C...

Page 78: ...oper Version 4 or later installed 3 Screen error of Intelligent function module utility Insufficient system resource may cause the screen to be displayed inappropriately while using the Intelligent function module utility If this occurs close the Intelligent function module utility GX Developer program comments etc and other applica tions and then start GX Developer and Intelligent function module...

Page 79: ...l the intelligent function modules does not exceed the limit of the MELSECNET H remote I O stations Calculate the total number of parameter settings separately for the initial setting and for the auto refresh setting The number of parameters that can be set for one module in GX Configurator DA is as shown below Example Counting the number of parameter settings in Auto refresh setting When intellig...

Page 80: ...ms below CPU Refer to the next page Operating system and performance required for personal computer Required memory Hard disk space For installation 65 MB or more For operation 20 MB or more Display 800 600 dots or more resolution 3 Operating system Microsoft Windows 95 Operating System English version Microsoft Windows 98 Operating System English version Microsoft Windows Millennium Edition Opera...

Page 81: ...s setting of Display Properties DPI setting other than 100 Also GX Configurator DA is not supported by 64 bit Windows XP and 64 bit Windows Vista 2 A user with USER authority or higher can access GX Configurator DA for Windows Vista and Windows 7 3 When Windows 7 is used the following functions are not available Windows XP Mode Windows Touch Operating system Performance required for personal compu...

Page 82: ...n the table below Key Application Cancels the current entry in a cell Closes the window Moves between controls in the window Used in combination with the mouse operation to select multiple cells for test execution Deletes the character where the cursor is positioned When a cell is selected clears all of the setting contents in the cell Deletes the character where the cursor is positioned Moves the...

Page 83: ...eated with the utility package The following data or files that are created with the utility package can be also han dled in GX Developer Fig5 1 shows respective data or files are handled in which operation a Intelligent function module parameter This represents the data created in Auto refresh setting and they are stored in an intelligent function module parameter file in a project created by GX ...

Page 84: ...m GX Developer select Project Open project Save Save as 2 On the intelligent function module selection screen of the utility select Intelligent function module parameter Open parameters Save parame ters 3 From GX Developer select Online Read from PLC Write to PLC Intelligent function module parameters Alternatively from the intelligent function module selection screen of the utility select Online ...

Page 85: ... GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 5 3 2 Operation overview Initial setting Auto refresh GX Developer screen Tools Intelligent function utility Start Screen for selecting a target intelligent function module Initial setting screen Auto refresh setting screen Refer to Section 5 5 Refer to Section 5 4 Enter Start I O No and select Module type and Module model ...

Page 86: ...ew 5 UTILITY PACKAGE GX Configurator DA Online Monitor Test Selecting monitor test module screen Monitor Test screen Refer to Section 5 6 Select a module to be monitored tested 1 FB conversion screen FB support parameter tab FB conversion Refer to Section 5 7 ...

Page 87: ...ng screen Displayed when the FB support parameter tab is selected Explanation of items 1 Activation of other screens The following screens can be displayed from the intelligent function module utility screen Common operations to the Intelligent function module parameter and FB support parameter tabs a Initial setting screen Start I O No 1 Module type Module model name b Auto refresh setting screen...

Page 88: ...lity Package Operation 5 3 3 Starting the Intelligent function module utility 5 UTILITY PACKAGE GX Configurator DA The FB support parameter tab is displayed when the project which is being edited is a label project ...

Page 89: ...d auto refresh setting present selecting the cell of initial setting or auto refresh and executing it will delete only the setting of the selected cell Closes this screen Moves the setting of the selected line to the Intelligent function module parameter tab Moves the setting of the selected line to the FB support parameter tab Open parameters Reads a parameter file Close parameters Closes the par...

Page 90: ...using GX Developer a Intelligent function module parameters can be read from and written into a programmable controller after having been saved in a file b Set a target programmable controller CPU in GX Developer Online Transfer setup c When the Q66DA G is installed to the remote I O station use Read from PLC and Write to PLC 3 Checking the required utility While the start I O is displayed on the ...

Page 91: ...ting Rate control enable disable setting Increase decrease digital limit value Disconnection detection setting Warning output setting Warning output upper lower limit value Setting parameters in the Initial setting screen can omit parameter settings in sequence programs Operating procedure Start I O No 1 Module type Module model name 1 Enter the start I O No in hexadecimal Setting screen Explanati...

Page 92: ... CPU module STOP RUN STOP RUN 2 After setting the RUN STOP switch to RUN power the programmable control ler OFF ON or reset the CPU module When using a sequence program to write initial setting data the data will be writ ten when the CPU module is switched from STOP to RUN Create a program so that initial setting is re executed in the sequence program Creates a file and writes the screen data in t...

Page 93: ...RES BEFORE OPERATION 5 UTILITY PACKAGE GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 5 5 Auto Refresh Setting Purpose Configure the Q66DA G s buffer memory for automatic refresh Operating procedure Start I O No 1 Module type Module model name 1 Enter the start I O No in hexadecimal Setting screen Auto refresh ...

Page 94: ...rection indicates that data are written from the device to the buffer memory indicates that data are loaded from the buffer memory to the device PLC side Device Enter a CPU module side device that is to be automatically refreshed Applicable devices are X Y M L B T C ST D W R and ZR When using bit devices X Y M L or B set a number that can be divided by 16 points exam ples X10 Y120 M16 etc Also buf...

Page 95: ...dule the auto refresh setting data are made effective by operating either 1 or 2 1 Change the RUN STOP switch of the CPU module STOP RUN STOP RUN 2 After setting the RUN STOP switch to RUN power the programmable control ler OFF ON or reset the CPU module The auto refresh settings cannot be changed from sequence programs However processing equivalent to auto refresh can be added using the FROM TO i...

Page 96: ...etting offset gain settings refer to Section5 6 2 and pass data refer to Sec tion5 6 3 from this screen Operating procedure Select monitor test module screen Start I O No 1 Module type Module model name 1 Enter the start I O No in hexadecimal The screen can also be started from System monitor of GX Developer Version 6 or later Refer to the GX Developer Operating Manual for details Setting screen X...

Page 97: ...Monitor test screen 5 21 1 OVERVIEW 2 SYSTEM CONFIGURATION 3 SPECIFICATIONS 4 SETUP AND PROCEDURES BEFORE OPERATION 5 UTILITY PACKAGE GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 1 Offset gain setting Conversion characteristic Pass data ...

Page 98: ...s while holding down the Ctrl key Multiple fields can be selected by dragging the mouse over them d Click the button to write the data After the writing is completed the written values are displayed in the Current value field Setting item Displays buffer memory names Current value Monitors the present buffer memory values Setting value Enter or select values to be written into the buffer memory fo...

Page 99: ... operation in Section5 6 1 to display the offset gain setting screen At this point a dialog box to confirm the transition of Q66DA G s operation mode nor mal mode offset gain setting mode is displayed Click the button to transit to the offset gain setting mode 2 Specify a channel Specify the target channel of offset setting or gain setting on the channel No combo box 3 Specify offset gain setting ...

Page 100: ...he Q66DA G by clicking the button a Precautions Do not perform the following operations during writing the content set by clicking the button into the module If performed an error occurs in Flash memory data and the Q66DA G may not operate properly Power off the programmable controller CPU Reset the programmable controller CPU 8 Switch to the normal mode When the offset gain setting screen is clos...

Page 101: ...in setting Operating procedure Monitor Test screen Setting screen Explanation of items 1 Items I O characteristic diagram Displays the I O conversion characteristic to the prepared offset gain setting 2 Setting details Analog and Range setting Offset Gain setting Analog Select the output voltage current when a digital value is converted to an analog value Range setting Select either User range set...

Page 102: ...a digital value caused by the conversion characteristic Digital Analog Analog Digital Analog value When converted to a digital value Enter an analog value to be converted to a digital value When converted to an analog value The analog value converted from a digital value is dis played Digital value When converted to a digital value The digital value corresponding to an entered analog value is disp...

Page 103: ...ing a Set the user range to be used in the Setting value field of CH Pass data classifi cation setting and click the button When the user range setting is completed it is displayed in the Current value field of CH Pass data classification setting b Change the Setting value field of Pass data read request to Request and click the button When reading is completed the values are displayed in the Curr...

Page 104: ...hipment set tings offset gain values user range settings offset gain values c Select all the Setting value fields of CH Industrial shipment settings offset gain values user range settings offset gain values and click the button When writing is completed the set values are displayed in the Current value fields of CH Industrial shipment settings offset gain values CH User range settings offset gain ...

Page 105: ...lligent Function Module Parameter Setting Module Selection Screen FB Support Parameter tab Setting screen Explanation of items 1 Items Start I O No The start I O No of the information which is set up on the currently open intelligent function module parameter is dis played Module model name The module model name of the information which is set up on the currently open intelligent function module p...

Page 106: ...OM1 to COM9 LPT1 to LPT9 AUX PRN CON NUL CLOCK In addition I is added for initial setting and A is added for auto refresh setting respectively to the top of the FB name setting to be registered in GX Developer after FB conversion is performed Ex If the FB program name is ABCDE the initial setting is I ABCDE and the auto refresh setting is A ABCDE Title Set up a title on a converted FB program Up t...

Page 107: ...utline The procedure for creating FB is shown below 1 Set up the intelligent function module parameter initial setting auto refresh setting 2 Convert the intelligent function module parameter into FB 3 Paste the FB to a sequence program 4 Convert compile the sequence program Next a flowchart of procedures 1 to 4 is shown below End Refer to sections 5 4 and 5 5 Refer to sections 5 7 Refer to sectio...

Page 108: ...to refresh setting and paste it to the sequence program In accordance with the specification of the system perform the initial setting auto refresh setting of the intelligent function module by one of the methods above 1 1 The following explains the case in which both of 1 and 2 are performed a Initial setting FB setting given in 2 is valid b Auto refresh setting Both 1 and 2 are valid At the time...

Page 109: ... OPERATION 5 UTILITY PACKAGE GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 5 8 2 Paste an FB to a Sequence Program Purpose of operation Paste an FB in order to use it with a sequence program Operation procedure Switch the Project tab into the FB tab on GX Developer and drag drop the FB to be used onto the sequence program Before pasting After pasting ...

Page 110: ...UTILITY PACKAGE GX Configurator DA 5 8 3 Convert Compile a Sequence Program Purpose of operation Convert compile the sequence program to which an FB was pasted so that it can be executed Operation procedure Click the Convert menu Convert Compile menu of GX Developer ...

Page 111: ...ming Procedure Create the program that will execute the digital analog conversion of the Q66DA G in the following procedure Start Will Rate control be performed Rate control enable disable setting Increase decrease digital limit value setting End Scaling enable disable setting Scaling upper lower limit value setting D A conversion enable disable setting Will scaling function be performed Will Warn...

Page 112: ...tput upper limit value 10000 CH2 Warning output lower limit value 3000 If a warning is output the status of Warning output flag Un G48 is read and pro cessing for the warning output is performed c If an error occurs in writing a digital value an error code is displayed in binary coded decimal BCD form Error code shall be reset after removing of the cause Input range setting HOLD CLEAR function set...

Page 113: ...AMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 6 2 1 Before creating a program Perform the following steps before creating a program 1 Wiring of external devices Mount the Q66DA G on the base unit and connect the external devices CH1 run the cables for current output For details refer to 4 4 2 2 CH2 run the cables for voltage output For details refer to 4 4 2 1 External power supply FG CH1 extern...

Page 114: ...in a to the Q66DA G On GX Developer s Parameter setting screen select the I O assignment tab click Switch setting and make settings of Switch 1 to 5 on the screen shown below CH4 CH3 CH2 CH1 H 0 0 3 0 CH6 CH5 H 0 Fixed 0 0 0 0 CH1 0H 4 to 20mA output CH2 3H 0 to 5V output CH3 to CH6 0H Default Switch 2 Switch 1 H 0 0 0 0 b15 0 Fixed 0 b6 0 CH6 b5 0 CH5 b4 0 CH4 b3 0 CH3 b2 b2 0 CH2 b1 b1 b2 b1 0 C...

Page 115: ...se devices are assigned to read out data of Warning output flag of both channel 1 and 2 at a time Device Function D11 1 CH1 Digital value D12 1 CH2 Digital value D16 1 Warning output flag D17 1 Error code M20 M21 CH1 Warning output flag 2 M22 M23 CH2 Warning output flag X0 Module READY Q66DA G X Y0 to X YF X7 External power supply READY XE Warning output signal XF Error flag Y1 CH1 Output enable d...

Page 116: ...conversion enable disable setting Enable CH1 Rate control enable disable setting Enable CH1 Increase digital limit value 100 CH1 Decrease digital limit value 30 CH2 Warning output setting Enable CH2 Warning output upper limit value 10000 CH2 Warning output lower limit value 3000 b Automatic refresh setting Refer to Section 5 5 CH1 CH2 digital values D11 D12 Warning output D16 Error code D17 ...

Page 117: ...odule Perform this operation on the parameter setting module selection screen 3 Program example Write digital values Error code display and reset processing Set analog output enable Read warning output flag Processing for warning output Processing for warning output CH1 Digital value setting CH2 Digital value setting CH1 Output enable CH2 Output enable Warning output channel check CH2 Warning outp...

Page 118: ...ADY check flag M20 M21 CH1 Warning output flag 1 M22 M23 CH2 Warning output flag X0 Module READY Q66DA G X Y0 to X YF X7 External power supply READY X9 Operating condition setting completed flag XE Warning output signal XF Error flag Y1 CH1 Output enable disable flag Y2 CH2 Output enable disable flag Y9 Operating condition setting request YE Warning output clear request YF Error clear request X11 ...

Page 119: ...g output clear request YE on Warning output clear request YE off Error code output in BCD Error clear request YF on Error clear request YF off D A conversion enable disable setting Rate control enable disable setting CH1 Increase digital limit value CH1 Decrease digital limit value Warning output setting CH2 Warning output upper limit value setting CH2 Warning output lower limit value setting Oper...

Page 120: ... and click Switch setting to set the following values Input range setting HOLD CLEAR function setting Normal High resolution mode CH1 4 to 20mA CLEAR High resolution mode CH2 0 to 5V CH3 to CH6 not used Switch No Setting value Switch 1 0030H CH1 4 to 20mA CH2 0 to 5V CH3 to CH6 Default Switch 2 0000H Switch 3 0000H CH1 CH2 CLEAR Switch 4 0F00H High resolution mode Switch 5 0000H 0 Fixed Remote mas...

Page 121: ...2 Although channel 1 does not use warning output these devices are assigned to read out data of Warning output flag of both channel 1 and 2 at a time 3 When the initial setting is made by GX Configurator DA X20 is not used For details on the MELSECNET H remote I O network refer to the Q Correspond ing MELSECNET H Network System Reference Manual Remote I O Network Device Function W11 1 CH1 Digital ...

Page 122: ...y package 6 PROGRAMMING 6 3 1 Program example using the utility package 1 Operating GX Developer a Network parameter setting Network type MNET H remote master Head I O No 0000H Network No 1 Total number of slave stations 1 Mode Online Network range assignment Refresh parameters ...

Page 123: ...e setting Enable CH1 Rate control enable disable setting Enable CH1 Increase digital limit value 100 CH1 Decrease digital limit value 30 CH2 Warning output setting Enable CH2 Warning output upper limit value 10000 CH2 Warning output lower limit value 3000 b Auto refresh setting Refer to Section 5 5 CH1 CH2 digital values W11 W12 Warning output W116 Error code W117 c Write of intelligent function m...

Page 124: ...h as a CPU module and passing through the network Write digital values Error code display and reset processing Set analog output enable Read warning output flag Processing for warning output Processing for warning output CH1 digital value setting CH2 digital value setting CH1 output enable CH2 output enable Warning output channel check CH2 warning output upper limit value processing CH2 warning ou...

Page 125: ...DURES BEFORE OPERATION 5 UTILITY PACKAGE GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 6 3 2 Program example without using the utility package 1 Operation of GX Developer Network parameter setting Network type MNET H remote master Head I O No 0000H Network No 1 Total number of slave stations 1 Mode Online Network range assignment Refresh parameters ...

Page 126: ... data link status check Remote I O station baton pass status check Remote I O station data link status check Remote I O station parameter communication status check Master module status check D A conversion enable disable setting Rate control enable disable setting CH1 Increase digital limit value CH1 Decrease digital limit value Warning output setting CH2 Warning output upper limit value setting ...

Page 127: ...DURES BEFORE OPERATION 5 UTILITY PACKAGE GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING Write digital values Set analog output enable Operating condition setting request Y9 on Write to buffer memory Operating condition setting request Y9 off CH1 Digital value setting CH2 Digital value setting Write to buffer memory CH1 Output enable CH2 Output enable ...

Page 128: ...g output lower limit value processing CH2 Warning output upper limit value processing Warning output clear request YE on Warning output clear request YE off Error clear request YF on Error clear request YF off Read error code Error code output in BCD Processing for warning output Processing for warning output Read warning output flag Error code display and reset processing ...

Page 129: ...eplaced online 3 After the module has failed data may not be saved properly Referring to Sec tion 3 4 18 therefore prerecord the data to be saved offset gain values of the industrial shipment settings and user range settings in the buffer mem ory 4 It is recommended to perform an online module change in the actual system in advance to ensure that it would not affect the other modules by checking t...

Page 130: ... system configuration refer to the QnPRHCPU User s Manual Redundant System 2 MELSECNET H remote I O module The module of function version D or later is necessary 3 GX Developer GX Developer of Version 7 10L or later is necessary GX Developer of Version 8 18U or later is required to perform an online module change on the remote I O station 4 Base unit 1 When the slim type main base unit Q3 SB is us...

Page 131: ... FROM TO instruction 1 Dedi cated instruc tion Device test GX Configurator Initial setting parameter Moni tor test 1 Conversion disable Turn off all Y signals that were turned on by a sequence program 2 Dismounting of module Operate GX Developer to start an online module change Click the Execution button of GX Developer to make the module dismountable Dismount the corresponding module 3 Mounting o...

Page 132: ...ersion 1 Set D A conversion enable disable setting Un G0 to All channel conversion disable 3FH 2 Turn Operating condition setting request Y9 from off to on to stop the conver sion 3 Operating condition setting completed flag X9 turns off from on 4 Check that the conversion is stopped by seeing the actual analog output value 5 Turn Operating condition setting request Y9 from on to off Range setting...

Page 133: ...PACKAGE GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 2 Dismounting of module a After choosing Diagnostics Online module change in GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change dialog box b Click the Execution button to enable a module change If the following error message appears cli...

Page 134: ... perform the dismounting procedure If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the connector b After mounting the module click the Execution button and make sure that the RUN LED is lit Module READY X0 remains off 4 Operation check a...

Page 135: ...nge mode c Click the Close button to close the System Monitor dialog box d Set digital values to CH Digital value Un G1 to Un G6 and turn Operating condition setting request Y9 from off to on Turn on Output enable disable flag Y1 to Y6 of the used channel to check whether proper conversion has been made or not Be careful since corresponding analog signals will be actually output 5 Resumption of co...

Page 136: ... 3 Online Module Change Procedure 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator DA 7 ONLINE MODULE CHANGE b A message Online module change completed appears ...

Page 137: ... 2 When industrial shipment setting is used and initial setting was made with sequence program 1 Conversion disable a Take the following steps to disable the conversion 1 Set D A conversion enable disable setting Un G0 to All channel conversion disable 3FH 2 Turn Operating condition setting request Y9 from off to on to stop the conver sion 3 Operating condition setting completed flag X9 turns off ...

Page 138: ...ing of module a After choosing Diagnostics Online module change in GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change dialog box b Click the Execution button to enable a module change If the following error message appears click the OK button dismount the module as is and mount a new module ...

Page 139: ...CHANGE 8 TROUBLESHOOTING c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module Always perform the dismounting procedure If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the connector...

Page 140: ...nitial setting was made with sequence program 7 ONLINE MODULE CHANGE 4 Operation check a To make an operation check click the Cancel button to cancel control resumption b Click the OK button to leave the Online module change mode c Click the Close button to close the System Monitor dialog box ...

Page 141: ...e is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q66DA G When control resumption is executed Module READY X0 turns on ...

Page 142: ...e with sequence program 7 ONLINE MODULE CHANGE 5 Resumption of control a After choosing Diagnostics Online module change in GX Developer to display the Online module change screen again click the Execution button to resume control Module READY X0 will be turned on b A message Online module change completed appears ...

Page 143: ...n user range setting is used and initial setting was made with GX Configurator DA other system is available 1 Conversion disable a Take the following steps to disable the conversion 1 Set D A conversion enable disable setting Un G0 to All channel conversion disable 3FH 2 Turn Operating condition setting request Y9 from off to on to stop the conver sion 3 Operating condition setting completed flag ...

Page 144: ...er choosing Diagnostics Online module change in GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change dialog box b Click the Execution button to enable a module change If the following error message appears the user range data cannot be saved Click the OK button and perform the operation in Section 7 3 4 2 c and later ...

Page 145: ... without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G P OGLOAD instruction save the user set values to the CPU device Refer to Appendix 1 2 for the G P OGLOAD instruction c Using the G P OGSTOR instruction restore the user set values to the modul...

Page 146: ...ng was made with GX Configurator DA other system 7 ONLINE MODULE CHANGE 4 Operation check a To make an operation check click the Cancel button to cancel control resumption b Click the OK button to leave the Online module change mode c Click the Close button to close the System Monitor dialog box ...

Page 147: ...values to CH Digital value Un G1 to Un G6 and turn Operating condition setting request Y9 from off to on Turn on CH Output enable disable flag Y1 to Y6 of the used channel to check whether proper conversion has been made or not Be careful since corresponding analog signals will be actually output 5 Resumption of control a After choosing Diagnostics Online module change in GX Developer to redisplay...

Page 148: ...disable a In the Operating condition setting window of GX Configurator DA set Disable in the Setting value field of CH D A conversion enable disable setting and click the button b After making sure that the indication in the Current value field of CH D A conversion enable disable setting is Disable change the Setting value field of Operating condition setting request to Setting request and click t...

Page 149: ...ser range settings offset gain values with those of the range reference table Refer to Section 7 3 6 for the range reference table 4 If the values are proper record the offset gain values of Pass data classi fication setting Industrial shipment settings and User range settings off set gain value If the buffer memory values compared with the reference table are not proper save and restoration of th...

Page 150: ...following error message appears the user range data cannot be saved Click the OK button and perform the operation in This Section 2 c and later c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module Always perform the dismounting procedure If mounting confirmation is made without the module being dismounted the module will not start properly a...

Page 151: ... UTILITY PACKAGE GX CONFIGURATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 3 Mounting of new module a Mount a new module to the same slot and install the connector b After mounting the module click the Execution button and make sure that the RUN LED is lit Module READY X0 remains off 4 Operation check a To make an operation check click the Cancel button to cancel control resumption...

Page 152: ...a screen of GX Configurator DA set the prerecorded values and make a pass data write request Refer to Section 5 6 4 e In the Operating condition setting window of GX Configurator DA set Enable in the Setting value field of CH D A conversion enable disable setting for each channel used f In the Monitor Test window of GX Configurator DA set a value in the setting value field of CH Digital value of t...

Page 153: ...ING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING g Turn on Output enable disable flag Y1 to Y6 of the used channel and check whether proper conversion has been made or not Be careful since corresponding analog signals will be actually output 5 Resumption of control a After choosing Diagnostics Online module change in GX Developer to redisplay the Online module change dialog box click the Execution but...

Page 154: ...em is available 1 Conversion disable a Take the following steps to disable the conversion 1 Set D A conversion enable disable setting Un G0 to All channel conversion disable 3FH 2 Turn Operating condition setting request Y9 from off to on to stop the conver sion 3 Operating condition setting completed flag X9 turns off from on 4 Check that the conversion is stopped by seeing the actual analog outp...

Page 155: ...ATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 2 Dismounting of module a After choosing Diagnostics Online module change in GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change dialog box b Click the Execution button to enable a module change If the following error message appears the user range data ca...

Page 156: ...l not be lit 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G P OGLOAD instruction save the user set values to the CPU device Refer to Appendix 1 2 for the G P OGLOAD instruction c Using the G P OGSTOR instruction restore the user set values to the module Refer to Appendix 1 3 for the G P OGSTOR instruction d Dismount the new module from the o...

Page 157: ...n operation check click the Cancel button to cancel control resumption b Click the OK button to leave the Online module change mode c Click the Close button to close the System Monitor dialog box d Enable the channels to be used in D A conversion enable disable setting Un G0 Set digital values to CH Digital value Un G1 to Un G6 and turn Operating condition setting request Y9 from off to on Turn on...

Page 158: ...ion is performed If the sequence program performs initialization only for one scan after entering the RUN status initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn on the initialization request signal to perform initialization If t...

Page 159: ...rn Operating condition setting request Y9 from off to on to stop the conver sion 3 Operating condition setting completed flag X9 turns off from on 4 Check that the conversion is stopped by seeing the actual analog output value 5 Turn Operating condition setting request Y9 from on to off b If the saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Make Pass...

Page 160: ...on of the user range cannot be executed Before executing module control resumption follow the flowchart in Section 4 6 and make offset gain setting in the device test of GX Developer Perform mode switching by making the setting of Mode switching setting Un G158 Un G159 and turning Operating condition setting request Y9 from off to on Note that if module control is resumed without offset gain setti...

Page 161: ...ATOR DA 6 PROGRAMMING 7 ONLINE MODULE CHANGE 8 TROUBLESHOOTING 2 Dismounting of module a After choosing Diagnostics Online module change in GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change dialog box b Click the Execution button to enable a module change If the following error message appears the user range data ca...

Page 162: ...ays perform the dismounting procedure If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the connector b After mounting the module click the Execution button and make sure that the RUN LED is lit Module READY X0 remains off 4 Operation chec...

Page 163: ... Online Debug Device test on GX Developer and set the values prerecorded in Section 2 to the buffer memory e Turn User range writing request YA from off to on to restore the user set values to the module After confirming Offset gain setting mode flag XA is on turn off User range writing request YA f Enable the channels to be used in D A conversion enable disable setting Un G0 Set digital values to...

Page 164: ...on is performed If the sequence program performs initialization only for one scan after entering the RUN status initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn on the initialization request signal to perform initialization If th...

Page 165: ...ing values are stored in the User range setting offset gain value areas CH1 User range settings offset value Un G214 Approx 9427H CH1 User range settings gain value Un G215 Approx E4C8H Address Decimal Description Pass data classification setting Reference value Hexadecimal CH1 CH2 CH3 CH4 CH5 CH6 202 204 206 208 210 212 Industrial shipment settings offset value User range setting 1 0mA Approx 7FF...

Page 166: ... so can cause a malfunction or failure 2 If an online module change is made with the user range setting the accuracy after that will fall to about less than three times of the accuracy before that Re set the offset gain values as necessary 3 Do not perform the following operations during online module change If performed the Q66DA G may not operate properly a Powering off the programmable controll...

Page 167: ... 120 1 An invalid value is set in the offset gain setting The num ber of the error channel cannot be identified Perform the offset gain setting again for all of the channels that use the user range settings If the error occurs again the module may be malfunction ing Please consult your local Mitsubishi representative 12 1 An invalid value is set in the offset gain setting indicates the channel num...

Page 168: ...er incorrectly set Correct the contents of CH Warning output upper lower limit value Un G86 to Un G97 to within the range 32000 to 32000 62 3 The warning output lower limit value is equal to or greater than the warning output upper limit value indicates the channel number incorrectly set Make setting so that the warning output upper limit value is greater than the warning output lower limit value ...

Page 169: ...y module adequate Calculate the current consumption of the CPU module I O module and intelligent function module mounted on the base unit to see if the power supply capacity is adequate Has a watchdog timer error occurred Reset the programmable controller CPU and verify that it is lit If the RUN LED does not light even after doing this the module may be malfunctioning Please consult your local Mit...

Page 170: ...0 Un G21 in GX Developer monitor If the output range setting is incorrect redo GX Developer intelligent function module switch settings Refer to Section 4 5 Is the resolution mode setting correct Check the on off status of High resolution mode status flag X8 in GX Developer system monitor If the resolution mode setting is incorrect redo the GX Developer intelligent function module switch setting R...

Page 171: ... applied to the external device is low the factory default range setting may not satisfy the reference accuracy In this case use User range setting and adjust the offset and gain values after wiring Check item Action to be taken Is the HOLD CLEAR setting correct Check the Switch 3 setting of the intelligent function module switch setting on GX Developer Is the Q66DA G used on a MELSECNET H remote ...

Page 172: ...ligent function module switch setting can be checked 1 Operating the GX Developer Diagnostics System monitor Select Q66DA G 2 Module Detailed Information a Checking the function version The function version of the Q66DA G is displayed in the product information field b Checking Error code Error code stored in buffer memory address 19 Un G19 of the Q66DA G is dis played in the Present Error field W...

Page 173: ...tion a H W LED information The LED status is displayed b H W SW information The status of the intelligent function module switch setting is displayed In the case of GX Developer Version 8 No LED name Status 1 RUN LED 0000H Indicates that LED is unlit 0001H Indicates that LED is lit 0000H and 0001H are displayed alternately Indicates that LED is flashing 2 ERR LED 3 ALM LED Item Switch setting for ...

Page 174: ...esignation is done by designating Designation of bit numbers is done in hexadecimal For example bit 10 of D0 is designated as However there can be no bit designation for timers T retentive timers ST and counters C 2 Available devices are given in each of the Constant field Instruction Description Reference section G P OFFGAN Switches to the offset gain setting mode Switches to the normal mode Appe...

Page 175: ...ting when Module READY X0 turns on 2 D A conversion is discontinued if the mode is switched from the normal mode to the offset gain setting mode or from the offset gain setting mode to the nor mal mode To resume D A conversion switch to the normal mode and then turn on Oper ating condition setting request Y9 Setting data Usable devices Internal device System user File register Link direct device J...

Page 176: ...X Y0 to X YF to the offset gain setting mode when M10 is turned on and to return it to the normal mode when M10 is turned off Switches to offset gain setting mode Switches to normal mode Performs processing for offset gain setting Performs processing for normal mode Stores setting of dedicated instruction G OFFGAN into D1 Dedicated instruction G OFFGAN Stores setting of dedicated instruction G OFF...

Page 177: ...essing D 1 also turns on at an abnormal completion Within the range of the speci fied device Bit Device Item Setting data Setting range Set by S System area S 1 Completion status Stores the status when the instruction is complete 0 Normal completion Other than 0 Abnormal completion System S 2 Pass data classification setting Specify the user range setting where offset gain val ues will be read 00H...

Page 178: ...1 CH4 Industrial shipment settings gain value System S 12 CH5 Industrial shipment settings offset value System S 13 CH5 Industrial shipment settings gain value System S 14 CH6 Industrial shipment settings offset value System S 15 CH6 Industrial shipment settings gain value System S 16 CH1 User range settings offset value System S 17 CH1 User range settings gain value System S 18 CH2 User range set...

Page 179: ...n where the G P OGLOAD instruction is completed and turns off in the next END processing 2 Operation error In the following case an error occurs and the corresponding error code is stored into the completion status area S 1 3 Program example The following program is designed to read the offset gain values of the Q66DA G mounted in the position of I O number X Y0 to X YF when M11 is turned on Error...

Page 180: ...al device System user File register Link direct device J Intelli gent func tion module device U G Index register Z Constant Others Bit Word Bit Word K H S D Setting data Description Setting range Data type Un Start I O number of the module 0 to FEH Binary 16 bits S 1 Start number of the device in which control data is stored Within the range of the specified device Device name D Device that is tur...

Page 181: ... 6 CH2 Industrial shipment settings offset value System S 7 CH2 Industrial shipment settings gain value System S 8 CH3 Industrial shipment settings offset value System S 9 CH3 Industrial shipment settings gain value System S 10 CH4 Industrial shipment settings offset value System S 11 CH4 Industrial shipment settings gain value System S 12 CH5 Industrial shipment settings offset value System S 13 ...

Page 182: ...curacy before that 2 Operation error In any of the following cases an error occurs and the corresponding error code is stored into the completion status area S 1 3 Program example The following program is designed to read the offset gain values of the Q66DA G mounted in the position of I O number X Y0 to X YF when M11 is turned on Error code Case resulting in operation error 161 The G P OGSTOR ins...

Page 183: ... the prod uct number TableApp 1 Functions Added or Changed Due to Version Upgrade Added function Description First 5 digits of product number Reference section Analog output range extended mode By selecting either of the following output ranges in the intelligent function module switch setting the analog output ranges can be extended 4 to 20mA Extended mode 1 to 5V Extended mode Some incompatible ...

Page 184: ...ppendix 3 External Dimensions APPENDICES Appendix 3 External Dimensions Unit mm inch 47 FG terminal screw M3 screw FG terminal screw M3 screw 130 177 89 97 5 27 4 102 2 23 9 3 FG terminal L Shaped metal fitting ...

Page 185: ...GX Developer A 13 2 2 H Handling Precautions 4 1 I Installing 5 2 Internal current consumption 3 2 L List of I O signals 3 19 M Maximum resolution 3 1 Mode switching setting Un G158 Un G159 3 27 Module ready 3 19 Monitor Test 5 1 Multiple programmable controller system 2 1 O OFFGAN App 1 Offset value 3 2 Offset gain adjustment value specification Un G24 3 25 Offset gain setting mode 3 25 Offset ga...

Page 186: ...Index 2 W Warning output clear request 3 19 Warning output flag 3 25 Warning output function 3 8 Warning output signal 3 19 Weight 3 2 ...

Page 187: ...en avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires...

Page 188: ...l Corporation in the United States and or other countries Ethernet is a registered trademark of Fuji Xerox Co Ltd in Japan The company names system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies In some cases trademark symbols such as TM or are not specified in this manual SPREAD Copyright c 2006 FarPoint Technologies I...

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Page 190: ... without notice When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN ...

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