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9.1.  Before test run

 

After completing installation and the wiring and piping of the indoor and 

outdoor units, check for refrigerant leakage, looseness in the power supply or 

control wiring, wrong polarity, and no disconnection of one phase in the supply.

 

Use a 500-volt megohmmeter to check that the resistance between the 

power supply terminals and ground is at least 1.0 M

.

 

Do not carry out this test on the control wiring (low voltage circuit) 

terminals.

 Warning:

Do not use the air conditioner if the insulation resistance is less than 1.0 M

.

Insulation resistance

After installation or after the power source to the unit has been cut for an 

extended period, the insulation resistance will drop below 1 M

 due to refrigerant 

accumulating in the compressor. This is not a malfunction. Perform the following 

procedures.

1.  Remove the wires from the compressor and measure the insulation resistance 

of the compressor.

2.  If the insulation resistance is below 1 M

, the compressor is faulty or the 

resistance dropped due the accumulation of refrigerant in the compressor.

3.  After connecting the wires to the compressor, the compressor will start to warm 

up after power is supplied. After supplying power for the times indicated below, 

measure the insulation resistance again.

  •  The  insulation  resistance  drops  due  to  accumulation  of  refrigerant  in  the 

compressor. The resistance will rise above 1 M

 after the compressor is 

warmed up for two to three hours.

    (The  time  necessary  to  warm  up  the  compressor  varies  according  to 

atmospheric conditions and refrigerant accumulation.)

  •  To operate the compressor with refrigerant accumulated in the compressor, 

the compressor must be warmed up at least 12 hours to prevent breakdown.

4.  If the insulation resistance rises above 1 M

, the compressor is not faulty.

 Caution:

•  The compressor will not operate unless the power supply phase connection 

is correct.

•  Turn on the power at least 12 hours before starting operation.

-  Starting operation immediately after turning on the main power switch can result 

in severe damage to internal parts. Keep the power switch turned on during the 

operational season.

9.  Test run

9.2.  Test run

9.2.1.  Using wired remote controller (option)

  Turn on the power at least 12 hours before the test run.

  Press the [TEST] button twice. 

 “TEST RUN” liquid crystal display

  Press the [Mode selection] button. 

 Make sure that wind is blown out.

  Press the [Mode selection] button and switch to the cooling (or heating) mode. 

 

 Make sure that cold (or warm) wind is blown out.

  Press the [Fan speed] button. 

 Make sure that the wind speed is switched.

  Check operation of the outdoor unit fan.

  Release test run by pressing the [ON/OFF] button. 

 Stop

  Register a telephone number.

  The telephone number of the repair shop, sales office, etc., to contact if an 

error occurs can be registered in the remote controller. The telephone number 

will be displayed when an error occurs. For registration procedures, refer to the 

operation manual for the indoor unit.

[Fig. 9-2-1] (P.11)

 ON/OFF button

 Test run display

 Indoor temperature liquid line temperature display

 ON/OFF lamp

 Power display

 Error code display

 

Test run remaining time display

 Set temperature button

 Mode selection button

 Fan speed button

 TEST button

9.2.2.  Wired remote controller

  Turn on the power.

  Press the [CHECK] button twice.

  Set refrigerant address with [TEMP] button if system control is used.

  Press the [ON/OFF] button to stop the self-check.

[Fig. 9-2-2] (P.11)

 CHECK button

 Refrigerant address

 TEMP. button

 IC:  Indoor unit 

OC:  Outdoor unit

 Check code

•  For description of each check code, refer to the following table.

 Check code

Symptom

Remark

P1

Intake sensor error

Each unit has two each of the 

following:  intake  sensors,  liquid 

pipe sensors, 2-phase pipe 

sensors,  and  fan  motors.  When 

a problem occurs with one of 

any of the items above, an error 

code  (P1,  P2,  P8,  P9,  or  PB) 

will  appear.  When  an  error  code 

appears, check both of the items.

P2, P9

Pipe (Liquid or 2-phase pipe) sensor error

E6, E7

Indoor/outdoor unit communication error

P4

Drain sensor error

P5

Drain pump error

PA

Forced compressor error

PB

Fan motor error

P6

Freezing/Overheating safeguard operation

EE

Communication error between indoor and outdoor units

P8

Pipe temperature error

E4

Remote controller signal receiving error

Fb

Indoor unit control system error (memory error, etc.)

E0, E3

Remote controller transmission error

E1, E2

Remote controller control board error

E9

Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)

For details, check the LED display 

of the outdoor controller board.

UP

Compressor overcurrent interruption

U3, U4

Open/short of outdoor unit thermistors

UF

Compressor overcurrent interruption (When compressor locked)

U2

Abnormal high discharging temperature/49C worked/insufficient refrigerant

U1, Ud

Abnormal high pressure (63H worked)/Overheating safeguard operation

U5

Abnormal temperature of heat sink

U8

Outdoor unit fan safeguard stop

U6

Compressor overcurrent interruption/Abnormal of power module

U7

Abnormality of super heat due to low discharge temperature

U9, UH

Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit/ 

Current sensor error

Others

Other errors (Refer to the technical manual for the outdoor unit.)

•  On wired remote controller

  Check code displayed in the LCD.

Summary of Contents for Mr.Slim PEA-RP100

Page 1: ...NSTALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners PEA RP100 125 140GAA ORIGINAL English FOR INSTALLER ...

Page 2: ...t without inlet duct When hanging the indoor unit directly without inlet duct When connecting inlet duct When installing the suspension fixtures prior to installation of the indoor unit without inlet duct When hanging the indoor unit directly without inlet duct Electric box Access door 2 Access door 1 Ceiling Access door 2 Ceiling beam Supply air Intake air Electric box Min 300mm Min 500mm Min 500...

Page 3: ...ter of gravity 5 1 98 680 200 1300 235 Ⓐ Ⓐ Ⓑ 4 1 A 30 B Ⓐ Ⓑ Ⓐ 1 A 30 B 10 Ⓐ Fig 5 1 2 Fig 5 1 3 Ⓐ Nut Ⓑ Washer Ⓐ Be sure to attach a U shaped washer 4 washers in total 6 øB øA ⓐ ⓑ Fig 6 1 ⓐ Indoor unit ⓑ Outdoor unit 6 1 Model A B PEA RP100 125 140 ø15 88 ø9 52 ...

Page 4: ...ping Ⓓ Gas end of refrigerant piping Ⓔ Site refrigerant piping Ⓕ Main body Ⓖ Pipe cover large accessory Ⓗ Thermal insulation field supply Ⓘ Pull Ⓙ Flare nut Ⓚ Return to original position Ⓐ Ⓑ Ⓒ Ⓓ Ⓕ Ⓖ Ⓔ Ⓗ Ⓗ Ⓚ Ⓛ Ⓙ Ⓘ Ⓙ Ⓞ Ⓞ Ⓝ Ⓝ 20 20 20 20 Fig 6 2 1 Fig 6 2 4 Fig 6 2 2 Fig 6 2 3 ⓐ Flare nut ⓑ Copper tube ⓐ Burr ⓑ Copper tube pipe ⓒ Spare reamer ⓓ Pipe cutter Fig 6 2 5 Fig 6 3 1 ⓐ Flaring tool ⓑ Die ⓒ C...

Page 5: ...Air outlet Ⓒ Access door Ⓓ Ceiling surface Ⓔ Canvas duct Ⓕ Keep duct work length 850 or more Ⓖ Connect common reference potential wire between duct work to air conditioner Ⓐ Inlet duct flange Ⓑ Return air temperature sensor Ⓒ Sensor protection plate Ⓓ Sensor fixture Ⓔ Inlet duct Ⓔ S1 S1 S1 S2 S2 S2 S2 S2 S2 S3 S3 1 1 2 2 S3 S1 S2 L TB4 TB TB15 CND CND CN3C CN3C CN22 N S3 Ⓐ Ⓑ Ⓒ Ⓕ Ⓖ Ⓓ Indoor Control...

Page 6: ...2 1 Fig 8 2 2 8 Ⓐ Ⓑ Ⓒ Ⓓ Ⓔ Ⓙ Ⓗ Ⓕ Ⓖ Ⓘ 1 2 M1 M2 S Ⓛ Ⓚ Fig 8 2 5 Ⓐ Indoor terminal block Ⓑ Earth wire green yellow Ⓒ Indoor outdoor unit connecting wire 3 core 1 5 mm2 or more Ⓓ Outdoor terminal block Ⓔ Power supply cord 2 0 mm2 or more Connecting cable Cable 3 core 1 5 mm2 in conformity with Design 245 IEC 57 Indoor terminal block Outdoor terminal block Ⓐ Always install an earth wire 1 core 1 5 mm2 ...

Page 7: ...ller cord through the cut out upper case then seal the cut out notch with putty similarly as above Ⓒ Wall Ⓓ Conduit Ⓔ Lock nut Ⓕ Bushing Ⓖ Switch box Ⓗ Remote controller cord Ⓘ Seal with putty Ⓙ Wood screw Ⓕ Ⓐ Ⓗ Ⓒ Ⓓ Ⓔ Ⓖ Ⓘ Ⓘ Ⓘ Ⓗ Ⓑ Ⓙ Ⓗ B 1 B 2 Fig 8 3 2 8 Ⓐ AB TB6 Ⓑ Ⓐ To the terminal block on the indoor unit Ⓑ TB6 No polarity Fig 8 3 3 30 46 30 30 120 83 5 Ⓐ Ⓑ Ⓒ Ⓐ Remote controller profile Ⓑ Require...

Page 8: ... Ⓒ Ⓐ Fix tightly with tape Ⓑ Remote controller wire Ⓒ Order wire Indoor unit Fig 8 4 2 Fig 8 4 5 Ⓗ Ⓙ Ⓘ When using the switch box When installing directly on the wall Ⓐ 150 mm 5 15 16 inch Ⓑ Remote controller wire Ⓒ Wiring pipe Ⓓ Locknut Ⓗ Seal around here with putty Ⓘ Remote controller wire Ⓙ Seal around here with putty Ⓔ Bushing Ⓕ Switch box Ⓖ Seal around here with putty Ⓒ Ⓓ Ⓑ Ⓕ Ⓔ Ⓖ Ⓐ Wall 8 8 4 ...

Page 9: ...e lower case directly on the wall or the ceiling use wood screws Insert the minus screwdriver toward the arrow pointed and wrench it to remove the cover A flat screwdriver whose width of blade is between 4 and 7mm 5 32 9 32inch must be used Fig 8 4 9 Ⓐ Hang the cover to the upper hooks 2 places Mount the cover to the lower case Ⓐ Cross section of upper hooks ...

Page 10: ...er 0 Pair number 1 Pair number 2 Pair number 3 Pair number 0 Pair number 1 Pair number 2 Pair number 3 Pair number 0 Pair number 0 Pair number 0 Pair number 0 Ⓐ CN2A CN3C SW2 SW1 JP1 JP2 JP3 JP41 JP42 CN22 CN2L CNXA2 CN32 SWE CN20 CN90 CN105 CN41 CN4F CN51 CNXB2 CNXC2 CN44 ON OFF Indoor controller board ON OFF TEMP FAN VANE TEST RUN AUTO STOP AUTO START h min LOUVER MODE CHECK RESET SET CLOCK CHEC...

Page 11: ...ACK DAY MONITOR SET CLOCK ON OFF Ⓐ Ⓑ Ⓓ Ⓒ Ⓖ Ⓔ Ⓕ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅰ Ⅳ Ⅱ Ⓐ Filter button Enter button Ⓑ TEST button Ⓒ Set Time button Ⓓ Timer On Off button Set Day button Ⓔ Mode selection button Ⓕ Set temperature button Ⓖ Timer Menu button Monitor Set button Mode number Setting number Refrigerant address Unit number Ⅰ Ⅱ Ⅲ Ⅳ CHECK CHECK CHECK CHECK ON OFF TEMP FAN VANE TEST RUN AUTO STOP AUTO START h min LOU...

Page 12: ...pe Ⓓ Gas pipe Ⓔ Stop valve Ⓕ Outdoor unit Ⓖ Refrigerant gas cylinder operating valve Ⓗ Refrigerant gas cylinder for R410A with siphon Ⓘ Refrigerant liquid Ⓙ Electronic scale for refrigerant charging Ⓚ Charge hose for R410A Ⓛ Gauge manifold valve for R410A Ⓜ Service port 10 1 ...

Page 13: ...er to avoid a hazard Attach the electrical part cover to the indoor unit and the service panel to the outdoor unit securely If the electrical part cover in the indoor unit and or the service panel in the outdoor unit are not attached securely it could result in a fire or an electric shock due to dust water etc Be sure to use the part provided or specified parts for the installation work The use of...

Page 14: ...n a space of less than 500mm is available below the unit between the unit and the ceiling At least 300 mm of space should be left below the unit as shown in Fig 3 2 4 Fig 3 2 5 Create access door 3 below the electric box and the unit as shown in Fig 3 2 6 Fig 3 2 1 P 2 Fig 3 2 2 P 2 Fig 3 2 3 P 2 Fig 3 2 4 P 2 Fig 3 2 5 P 2 Fig 3 2 6 P 2 3 3 Indoor unit accessories The unit is provided with the fo...

Page 15: ...rant piping Ⓕ Main body Ⓖ Pipe cover large accessory Ⓗ Thermal insulation field supply Ⓘ Pull Ⓙ Flare nut Ⓚ Return to original position Ⓛ Ensure that there is no gap here Ⓜ Plate on main body Ⓝ Band accessory Ⓞ Ensure that there is no gap here Place join upwards 0 0 4 6 1 Refrigerant pipe Fig 6 1 P 3 ⓐ Indoor unit ⓑ Outdoor unit Refer to the Instruction Manual that came with the outdoor unit for t...

Page 16: ...nting the back flow Charge hose for R410A Service port Stop valve Close Open Stop valve Tighten the cap to the service port to obtain the initial status Retighten the cap Leak test 6 5 Drain piping work Fig 6 5 P 4 Ⓐ Insulator Ⓑ Drain pipe R1 Ⓒ Drain pan Ⓓ 70 mm Ⓔ 2 Ⓕ 70 mm Ⓕ 35 mm Ⓖ Downward slope 20 mm m or more Ⓗ Drain trap Ⓘ The drain pipe should extend below this level Ⓙ Open drain In connect...

Page 17: ...ly If it is attached incorrectly it could result in a fire electric shock due to dust water etc Use the specified indoor outdoor unit connecting wire to connect the indoor and outdoor units and fix the wire to the terminal block securely so that no stress is applied to the connecting section of the terminal block Incomplete connection or fixing of the wire could result in a fire Do not pinch the c...

Page 18: ...ll portion inside the bottom case oblique section by a knife or a nipper Take out the connected remote controller wire to the terminal block through this space 6 Install the lower case on the switch box or directly on the wall Fig 8 4 8 P 9 Mounting the cover Fig 8 4 9 P 9 Caution Insert the cover securely until the clicking sound is made If not doing so the cover may fall 8 4 Remote controller wi...

Page 19: ...nit number Press the TEMP button Ⓒ and Ⓓ to set the unit number to 07 Direct the wireless remote controller toward the receiver of the indoor unit and press the Minute button Ⓑ Selecting a mode Enter 08 to change the external static pressure setting using the Ⓒ and Ⓓ buttons Direct the wireless remote controller toward the receiver of the indoor unit and press the Hour button Ⓐ Current setting num...

Page 20: ...d is switched Check operation of the outdoor unit fan Release test run by pressing the ON OFF button Stop Register a telephone number The telephone number of the repair shop sales office etc to contact if an error occurs can be registered in the remote controller The telephone number will be displayed when an error occurs For registration procedures refer to the operation manual for the indoor uni...

Page 21: ...ical manual for the outdoor unit 1 If the beeper does not sound again after the initial two beeps to confirm the self check start signal was received and the OPERATION INDICATOR lamp does not come on there are no error records 2 If the beeper sounds three times continuously beep beep beep 0 4 0 4 0 4 sec after the initial two beeps to confirm the self check start signal was received the specified ...

Page 22: ...on But never use naked fire or steam 9 Test run For description of each LED LED1 2 3 provided on the indoor controller refer to the following table LED 1 power for microcomputer Indicates whether control power is supplied Make sure that this LED is always lit LED 2 power for remote controller Indicates whether power is supplied to the remote controller This LED lights only in the case of the indoo...

Page 23: ......

Page 24: ...Please be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN KD79M111H02 ...

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