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3.  Selecting an installation site & Accessories

•  Select a site with sturdy fixed surface sufficiently durable against the weight of unit.

•  Before installing unit, the routing to carry in unit to the installation site should be 

determined.

•  Select a site where the unit is not affected by entering air.

•  Select a site where the flow of supply and return air is not blocked.

•  Select a site where refrigerant piping can easily be led to the outside.

•  Select a site which allows the supply air to be distributed fully in room.

•  Do not install unit at a site with oil splashing or steam in much quantity.

•  Do not install unit at a site where combustible gas may generate, flow in, stagnate 

or leak.

•  Do not install unit at a site where equipment generating high frequency waves (a 

high frequency wave welder for example) is provided.

•  Do not install unit at a site where fire detector is located at the supply air side. (Fire 

detector may operate erroneously due to the heated air supplied during heating 

operation.)

•  When special chemical product may scatter around such as site chemical plants 

and  hospitals,  full  investigation  is  required  before  installing  unit.  (The  plastic 

components may be damaged depending on the chemical product applied.)

•  If  the  unit  is  run  for  long  hours  when  the  air  above  the  ceiling  is  at  high 

temperature/high  humidity  (due  point  above  26  °C),  due  condensation  may 

be produced in the indoor unit. When operating the units in this condition, add 

insulation  material  (10-20  mm)  to  the  entire  surface  of  the  indoor  unit  to  avoid 

due condensation.

3.1.  Install the indoor unit on a ceiling strong enough 

to sustain its weight

 Warning:

The unit must be securely installed on a structure that can sustain its weight. 

If the unit is mounted on an unstable structure, it may fall down causing 

injuries.

3.2.  Securing installation and service space

Secure enough access space to allow for the maintenance, inspection, and 

replacement of the motor, fan, drain pump, heat exchanger, and electric box in one 

of the following ways.

Select an installation site for the indoor unit so that its maintenance access space will 

not be obstructed by beams or other objects.

[Maintenance access space]

Secure enough access space to allow for the maintenance, inspection, and 

replacement of the motor, fan, drain pan, heat exchanger, and electric box in one of 

the following ways.

Select an installation site for the indoor unit so that its maintenance access space 

will not be obstructed by beams or other objects.

(1) When a space of 500mm or more is available below the unit between the unit 

and the ceiling. 

[Fig. 3-2-1][Fig. 3-2-2]

•  Create access door 1 and 2 (450x450 mm each) as shown in 

[Fig. 3-2-3]

.

  (Access door 2 is not required if enough space is available below the unit for 

a maintenance worker to work in.)

•  An access hole of the same size as the access door 3 as shown in 

[Fig. 3-2-6] 

is required to access drain pan or heat exchanger for replacement.

 

  (Required only when the ceiling material cannot be removed.)

(2) When a space of less than 500mm is available below the unit between the unit 

and the ceiling. 

  (At least 300 mm of space should be left below the unit as shown in 

[Fig. 3-2-4]

[Fig. 3-2-5]

.)

• 

Create access door 3 below the electric box and the unit as shown in 

[Fig. 3-2-6]

.

[Fig. 3-2-1] (P.2)
[Fig. 3-2-2] (P.2)
[Fig. 3-2-3] (P.2)
[Fig. 3-2-4] (P.2)
[Fig. 3-2-5] (P.2)
[Fig. 3-2-6] (P.2)

3.3.  Indoor unit accessories

The unit is provided with the following accessories:

No.

Name

Quantity

Pipe cover (for refrigerant piping joint) Small diameter

1

Pipe cover (for refrigerant piping joint) Large diameter

1

4.  Fixing hanging bolts

5.  Installing the unit

5.1.  Hanging the unit body

 

Bring the indoor unit to an installation site as it is packed.

 

To hang the indoor unit, use a lifting machine to lift and pass through the 

hanging bolts.

[Fig. 5-1-1] (P.3)

 Unit body

 Lifting machine

*  Two installation methods are available

<When hanging the indoor unit directly>
1.  Attach a washer and nut(s) to each suspension bolt.  (The washers and nuts 

are to be supplied locally.) 

2.  Fit the indoor unit to each suspension bolt.
3.  Make sure that the unit is positioned level, then tighten each nut.

[Fig. 5-1-2] (P.3)

 Nut 

 Washer

(Unit: mm)

A

B

When using inlet duct

100 or more

130 or more

When not using inlet duct

0 or more

30 or more

Nut (*1) is not required if distance A is 0 mm.

<When installing the suspension fixture prior to installation of the indoor unit>

1.  Loosen each suspension fixture bolt slightly, and remove the fixture and 

U-shaped washers.

2.  Adjust each suspension fixture bolt.
3.  Attach  a  washer,  nut  and  suspension  fixture  to  each  suspension  bolt.  (The 

washers and nuts are to be supplied locally.) 

4.  Hook the indoor unit to the suspension fixtures.

5.  Make sure that the unit is positioned level, then tighten each nut.

[Fig. 5-1-3] (P.3)

 Be sure to attach a U-shaped washer (4 washers in total).

(Unit: mm)

A

B

When using inlet duct

100 or more

130 or more

When not using inlet duct

25 or more

55 or more

5.2.  Confirming the unit’s position and fixing hanging 

bolts

 

Use the gage supplied with the panel to confirm that the unit body 

and hanging bolts are positioned in place. If they are not positioned in 

place, it may result in dew drops due to wind leak. Be sure to check the 

positional relationship.

 

Install the unit horizontally, using a level. Ensure that the hanging bolt 

nuts are tightened to fix the hanging bolts. 

 

To ensure that drain is discharged, be sure to hang the unit at level using 

a level.

 Caution:

Be sure to install the unit body at level.

4.1.  Fixing hanging bolts

[Fig. 4-1] (P.3)

 Center of gravity

(Give site of suspension strong structure.)

Hanging structure

• 

Ceiling: The ceiling structure varies from building to one another. For detailed 

information, consult your construction company.

•  If necessary, reinforce the hanging bolts with anti-quake supporting members as 

countermeasures against earthquakes.

* Use M10 for hanging bolts and anti-quake supporting members (field supply).

  Reinforcing  the  ceiling  with  additional  members  (edge  beam,  etc.)  must  be 

required to keep the ceiling at level and to prevent the ceiling from vibrations.

  Cut and remove the ceiling members.

 

Reinforce the ceiling members, and add other members for fixing the ceiling boards.

Summary of Contents for Mr.Slim PEA-RP100

Page 1: ...NSTALLATION MANUAL For safe and correct use please read this installation manual thoroughly before installing the air conditioner unit Air Conditioners PEA RP100 125 140GAA ORIGINAL English FOR INSTALLER ...

Page 2: ...t without inlet duct When hanging the indoor unit directly without inlet duct When connecting inlet duct When installing the suspension fixtures prior to installation of the indoor unit without inlet duct When hanging the indoor unit directly without inlet duct Electric box Access door 2 Access door 1 Ceiling Access door 2 Ceiling beam Supply air Intake air Electric box Min 300mm Min 500mm Min 500...

Page 3: ...ter of gravity 5 1 98 680 200 1300 235 Ⓐ Ⓐ Ⓑ 4 1 A 30 B Ⓐ Ⓑ Ⓐ 1 A 30 B 10 Ⓐ Fig 5 1 2 Fig 5 1 3 Ⓐ Nut Ⓑ Washer Ⓐ Be sure to attach a U shaped washer 4 washers in total 6 øB øA ⓐ ⓑ Fig 6 1 ⓐ Indoor unit ⓑ Outdoor unit 6 1 Model A B PEA RP100 125 140 ø15 88 ø9 52 ...

Page 4: ...ping Ⓓ Gas end of refrigerant piping Ⓔ Site refrigerant piping Ⓕ Main body Ⓖ Pipe cover large accessory Ⓗ Thermal insulation field supply Ⓘ Pull Ⓙ Flare nut Ⓚ Return to original position Ⓐ Ⓑ Ⓒ Ⓓ Ⓕ Ⓖ Ⓔ Ⓗ Ⓗ Ⓚ Ⓛ Ⓙ Ⓘ Ⓙ Ⓞ Ⓞ Ⓝ Ⓝ 20 20 20 20 Fig 6 2 1 Fig 6 2 4 Fig 6 2 2 Fig 6 2 3 ⓐ Flare nut ⓑ Copper tube ⓐ Burr ⓑ Copper tube pipe ⓒ Spare reamer ⓓ Pipe cutter Fig 6 2 5 Fig 6 3 1 ⓐ Flaring tool ⓑ Die ⓒ C...

Page 5: ...Air outlet Ⓒ Access door Ⓓ Ceiling surface Ⓔ Canvas duct Ⓕ Keep duct work length 850 or more Ⓖ Connect common reference potential wire between duct work to air conditioner Ⓐ Inlet duct flange Ⓑ Return air temperature sensor Ⓒ Sensor protection plate Ⓓ Sensor fixture Ⓔ Inlet duct Ⓔ S1 S1 S1 S2 S2 S2 S2 S2 S2 S3 S3 1 1 2 2 S3 S1 S2 L TB4 TB TB15 CND CND CN3C CN3C CN22 N S3 Ⓐ Ⓑ Ⓒ Ⓕ Ⓖ Ⓓ Indoor Control...

Page 6: ...2 1 Fig 8 2 2 8 Ⓐ Ⓑ Ⓒ Ⓓ Ⓔ Ⓙ Ⓗ Ⓕ Ⓖ Ⓘ 1 2 M1 M2 S Ⓛ Ⓚ Fig 8 2 5 Ⓐ Indoor terminal block Ⓑ Earth wire green yellow Ⓒ Indoor outdoor unit connecting wire 3 core 1 5 mm2 or more Ⓓ Outdoor terminal block Ⓔ Power supply cord 2 0 mm2 or more Connecting cable Cable 3 core 1 5 mm2 in conformity with Design 245 IEC 57 Indoor terminal block Outdoor terminal block Ⓐ Always install an earth wire 1 core 1 5 mm2 ...

Page 7: ...ller cord through the cut out upper case then seal the cut out notch with putty similarly as above Ⓒ Wall Ⓓ Conduit Ⓔ Lock nut Ⓕ Bushing Ⓖ Switch box Ⓗ Remote controller cord Ⓘ Seal with putty Ⓙ Wood screw Ⓕ Ⓐ Ⓗ Ⓒ Ⓓ Ⓔ Ⓖ Ⓘ Ⓘ Ⓘ Ⓗ Ⓑ Ⓙ Ⓗ B 1 B 2 Fig 8 3 2 8 Ⓐ AB TB6 Ⓑ Ⓐ To the terminal block on the indoor unit Ⓑ TB6 No polarity Fig 8 3 3 30 46 30 30 120 83 5 Ⓐ Ⓑ Ⓒ Ⓐ Remote controller profile Ⓑ Require...

Page 8: ... Ⓒ Ⓐ Fix tightly with tape Ⓑ Remote controller wire Ⓒ Order wire Indoor unit Fig 8 4 2 Fig 8 4 5 Ⓗ Ⓙ Ⓘ When using the switch box When installing directly on the wall Ⓐ 150 mm 5 15 16 inch Ⓑ Remote controller wire Ⓒ Wiring pipe Ⓓ Locknut Ⓗ Seal around here with putty Ⓘ Remote controller wire Ⓙ Seal around here with putty Ⓔ Bushing Ⓕ Switch box Ⓖ Seal around here with putty Ⓒ Ⓓ Ⓑ Ⓕ Ⓔ Ⓖ Ⓐ Wall 8 8 4 ...

Page 9: ...e lower case directly on the wall or the ceiling use wood screws Insert the minus screwdriver toward the arrow pointed and wrench it to remove the cover A flat screwdriver whose width of blade is between 4 and 7mm 5 32 9 32inch must be used Fig 8 4 9 Ⓐ Hang the cover to the upper hooks 2 places Mount the cover to the lower case Ⓐ Cross section of upper hooks ...

Page 10: ...er 0 Pair number 1 Pair number 2 Pair number 3 Pair number 0 Pair number 1 Pair number 2 Pair number 3 Pair number 0 Pair number 0 Pair number 0 Pair number 0 Ⓐ CN2A CN3C SW2 SW1 JP1 JP2 JP3 JP41 JP42 CN22 CN2L CNXA2 CN32 SWE CN20 CN90 CN105 CN41 CN4F CN51 CNXB2 CNXC2 CN44 ON OFF Indoor controller board ON OFF TEMP FAN VANE TEST RUN AUTO STOP AUTO START h min LOUVER MODE CHECK RESET SET CLOCK CHEC...

Page 11: ...ACK DAY MONITOR SET CLOCK ON OFF Ⓐ Ⓑ Ⓓ Ⓒ Ⓖ Ⓔ Ⓕ Ⅰ Ⅱ Ⅲ Ⅳ Ⅰ Ⅰ Ⅳ Ⅱ Ⓐ Filter button Enter button Ⓑ TEST button Ⓒ Set Time button Ⓓ Timer On Off button Set Day button Ⓔ Mode selection button Ⓕ Set temperature button Ⓖ Timer Menu button Monitor Set button Mode number Setting number Refrigerant address Unit number Ⅰ Ⅱ Ⅲ Ⅳ CHECK CHECK CHECK CHECK ON OFF TEMP FAN VANE TEST RUN AUTO STOP AUTO START h min LOU...

Page 12: ...pe Ⓓ Gas pipe Ⓔ Stop valve Ⓕ Outdoor unit Ⓖ Refrigerant gas cylinder operating valve Ⓗ Refrigerant gas cylinder for R410A with siphon Ⓘ Refrigerant liquid Ⓙ Electronic scale for refrigerant charging Ⓚ Charge hose for R410A Ⓛ Gauge manifold valve for R410A Ⓜ Service port 10 1 ...

Page 13: ...er to avoid a hazard Attach the electrical part cover to the indoor unit and the service panel to the outdoor unit securely If the electrical part cover in the indoor unit and or the service panel in the outdoor unit are not attached securely it could result in a fire or an electric shock due to dust water etc Be sure to use the part provided or specified parts for the installation work The use of...

Page 14: ...n a space of less than 500mm is available below the unit between the unit and the ceiling At least 300 mm of space should be left below the unit as shown in Fig 3 2 4 Fig 3 2 5 Create access door 3 below the electric box and the unit as shown in Fig 3 2 6 Fig 3 2 1 P 2 Fig 3 2 2 P 2 Fig 3 2 3 P 2 Fig 3 2 4 P 2 Fig 3 2 5 P 2 Fig 3 2 6 P 2 3 3 Indoor unit accessories The unit is provided with the fo...

Page 15: ...rant piping Ⓕ Main body Ⓖ Pipe cover large accessory Ⓗ Thermal insulation field supply Ⓘ Pull Ⓙ Flare nut Ⓚ Return to original position Ⓛ Ensure that there is no gap here Ⓜ Plate on main body Ⓝ Band accessory Ⓞ Ensure that there is no gap here Place join upwards 0 0 4 6 1 Refrigerant pipe Fig 6 1 P 3 ⓐ Indoor unit ⓑ Outdoor unit Refer to the Instruction Manual that came with the outdoor unit for t...

Page 16: ...nting the back flow Charge hose for R410A Service port Stop valve Close Open Stop valve Tighten the cap to the service port to obtain the initial status Retighten the cap Leak test 6 5 Drain piping work Fig 6 5 P 4 Ⓐ Insulator Ⓑ Drain pipe R1 Ⓒ Drain pan Ⓓ 70 mm Ⓔ 2 Ⓕ 70 mm Ⓕ 35 mm Ⓖ Downward slope 20 mm m or more Ⓗ Drain trap Ⓘ The drain pipe should extend below this level Ⓙ Open drain In connect...

Page 17: ...ly If it is attached incorrectly it could result in a fire electric shock due to dust water etc Use the specified indoor outdoor unit connecting wire to connect the indoor and outdoor units and fix the wire to the terminal block securely so that no stress is applied to the connecting section of the terminal block Incomplete connection or fixing of the wire could result in a fire Do not pinch the c...

Page 18: ...ll portion inside the bottom case oblique section by a knife or a nipper Take out the connected remote controller wire to the terminal block through this space 6 Install the lower case on the switch box or directly on the wall Fig 8 4 8 P 9 Mounting the cover Fig 8 4 9 P 9 Caution Insert the cover securely until the clicking sound is made If not doing so the cover may fall 8 4 Remote controller wi...

Page 19: ...nit number Press the TEMP button Ⓒ and Ⓓ to set the unit number to 07 Direct the wireless remote controller toward the receiver of the indoor unit and press the Minute button Ⓑ Selecting a mode Enter 08 to change the external static pressure setting using the Ⓒ and Ⓓ buttons Direct the wireless remote controller toward the receiver of the indoor unit and press the Hour button Ⓐ Current setting num...

Page 20: ...d is switched Check operation of the outdoor unit fan Release test run by pressing the ON OFF button Stop Register a telephone number The telephone number of the repair shop sales office etc to contact if an error occurs can be registered in the remote controller The telephone number will be displayed when an error occurs For registration procedures refer to the operation manual for the indoor uni...

Page 21: ...ical manual for the outdoor unit 1 If the beeper does not sound again after the initial two beeps to confirm the self check start signal was received and the OPERATION INDICATOR lamp does not come on there are no error records 2 If the beeper sounds three times continuously beep beep beep 0 4 0 4 0 4 sec after the initial two beeps to confirm the self check start signal was received the specified ...

Page 22: ...on But never use naked fire or steam 9 Test run For description of each LED LED1 2 3 provided on the indoor controller refer to the following table LED 1 power for microcomputer Indicates whether control power is supplied Make sure that this LED is always lit LED 2 power for remote controller Indicates whether power is supplied to the remote controller This LED lights only in the case of the indoo...

Page 23: ......

Page 24: ...Please be sure to put the contact address telephone number on this manual before handing it to the customer HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN KD79M111H02 ...

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