Mitsubishi Electric M800W Series Connection And Set Up Manual Download

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M800W/M80W Series Connection and Setup Manual
12 Connection of Remote I/O Unit

332

IB-1501268-K

[Safety relay output]

DC24V

SY00A

SDO1

SY00B

SX08A

SX08B

SDO2

FCU8-DX651

DC24V

SY01A

SDO1

SY01B

SX09A

SX09B

SDO2

DC24V

SY02A

SDO1

SY02B

SX0AA

SX0AB

SDO2

DC24V

SY03A

SDO1

SY03B

SX0BA

SX0BB

SDO2

SYR00A

SYR00B

SYR01A

SYR01B

SYR02A

SYR02B

SYR03A

SYR03B

Relay Feedback

Machine side

Summary of Contents for M800W Series

Page 1: ......

Page 2: ...l explains general parameters as viewed from the NC For information about each machine tool refer to manuals issued from the machine tool builder If the descriptions relating to restrictions and allowable conditions conflict between this manual and the machine tool builder s instruction manual the later has priority over the former 3 This manual is intended to contain as much descriptions as possi...

Page 3: ...1 attack and computer virus from external sources via a network take security measures such as firewall VPN and anti virus software 1 Denial of service Dos refers to a type of cyber attack that disrupts services by overloading the system or by exploiting a vulnerability of the system Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of cyber attacks...

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Page 5: ...nation for screen operation etc M800 M80 E80 C80 Series Programming Manual Lathe System 1 2 IB 1501275 G code programming for lathe system Basic functions etc M800 M80 E80 C80 Series Programming Manual Lathe System 2 2 IB 1501276 G code programming for lathe system Functions for multi part system high accuracy function etc M800 M80 E80 C80 Series Programming Manual Machining Center System 1 2 IB 1...

Page 6: ...800 M80 E80 Series PLC Programming Manual IB 1501271 Electrical design Sequence programming PLC support functions etc M800 M80 E80 C80 Series PLC Interface Manual IB 1501272 Electrical design Interface signals between NC and PLC M800 M80 E80 Series Maintenance Manual IB 1501273 Cleaning and replacement for each unit Other items related to maintenance C80 Series Maintenance Manual IB 1501454 Cleani...

Page 7: ...Explanation for the system configuration of GX Works2 and the functions common to Simple project and Structured project such as parameter setting operation method for the online function GX Works2 Version 1 Operating Manual Simple Project SH 080780ENG Explanation for methods for such as creating and monitoring programs in Simple project of GX Works2 GX Works2 Version 1 Operating Manual Simple Proj...

Page 8: ... BNP C3072 022 Explanation for smart safety observation function C80 Series Smart safety observation Specification manual BNP C3077 022 M800 M80 Series CC Link Master Local Specification manual BNP C3072 089 Explanation for CC Link M800 M80 Series PROFIBUS DP Specification manual BNP C3072 118 Explanation for PROFIBUS DP communication function M800 M80 Series Interactive cycle insertion Customizat...

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Page 10: ...nd compulsory The meaning of each pictorial sign is as follows DANGER When the user could be subject to imminent fatalities or serious injuries if handling is mistaken WARNING When the user could be subject to fatalities or serious injuries if handling is mistaken CAUTION When the user could be subject to injuries or the property could be damaged if handling is mistaken This sign indicates prohibi...

Page 11: ...roller drive unit and motor according to the local laws In Japan ground the 200V Series input products with Class C or higher protective grounding and the 400V Series input with Class D or higher protective grounding All wiring works maintenance and inspections must be carried out by a qualified technician Failure to observe this could result in electric shocks Contact your nearby Service Center f...

Page 12: ... servomotor be careful so that your hand or property will not be trapped in the motors or other metal objects Also keep the devices with low magnetic tolerance away from the product CAUTION Do not apply voltages to the connectors or terminals other than voltages indicated in the connection and setup manual for the controller or specifications manual for the drive unit Failure to observe this could...

Page 13: ...bility for any problems caused to the NC system by any type of cyber attacks including DoS attack unauthorized access and computer virus CAUTION Correctly transport the products according to the mass Use motor s suspension bolts to transport the motor itself Do not use it to transport the motor after installation onto the machine Do not stack the products exceeding the indicated limit Do not hold ...

Page 14: ...unction with any components that contain halogenated flame retardants bromine etc Failure to observe this may cause the erosion of the capacitors Securely fix the motor to the machine The motor could come off during operation if insecurely fixed Always install the motor with reduction gear in the designated direction Failure to observe this could result in oil leaks Always install a cover etc over...

Page 15: ... in parallel to the load as a noise countermeasure When using a capacitive load such as a lamp always connect a protective resistor serially to the load to suppress rush currents Do not mistake the direction of the surge absorption diode to be installed on the DC relay for the control output signal If mistaken the signal will not be output due to fault in the drive unit and consequently the protec...

Page 16: ...the device side and connect disconnect the connector with the AC power supply on the device side OFF Using a stabilized power supply without overcurrent protection may cause the unit s failure due to miswiring of 24V 12V 5V and 3 3V output from connectors are to supply the power for dedicated peripheral devices Do not use for other equipment to supply the power since we do not guarantee the NC ope...

Page 17: ... into consideration Be careful when touching spindle s rotating section or your hand may be caught in or cut CAUTION If the operation start position is set in a block which is in the middle of the program and the program is started the program before the set block is not executed Please confirm that G and F modal and coordinate values are appropriate If there are coordinate system shift commands o...

Page 18: ...to check the models of motor and drive unit before test operation The brakes electromagnetic brakes mounted in the servomotor are used for the purpose of holding and must not be used for normal braking Also do not run the motor with the motor brake applied Motor brake is used for the purpose of holding For the system running via a timing belt install a brake on the machine side so that safety can ...

Page 19: ...n that case reload all the data backed up before the alarm occurrence CAUTION Periodically back up the programs tool data and parameters to avoid potential data loss Also back up those data before maintenance and inspections When replacing the battery on the controller side the machining programs tool data and parameters should be backed up with the input output device beforehand In case the memor...

Page 20: ...e controller drive unit or motor Collect and dispose of the spent batteries and the backlights for LCD according to the local laws To explain the details drawings given in the instruction manual etc may show the unit with the cover or safety partition removed When operating the product always place the cover or partitions back to their original position and operate as indicated in the instruction ...

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Page 22: ...ric parts etc and sold to scrap contractors Mitsubishi recommends sorting the product and selling the members to appropriate contractors 2 Requirements for Law for Treatment of Waste and Cleaning a Mitsubishi recommends recycling and selling the product when no longer needed according to item 1 above The user should make an effort to reduce waste in this manner b When disposing a product that cann...

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Page 24: ... should be disposed of separately from your household waste If a chemical symbol is printed beneath the symbol shown above this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration This will be indicated as follows Hg mercury 0 0005 Cd cadmium 0 002 Pb lead 0 004 In the European Union there are separate collection systems for used batteries and ac...

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Page 26: ... The Open Group in the United States and or other countries Intel and Pentium are either trademarks or registered trademarks of Intel Corporation in the United States and or other countries MODBUS is either a trademark or a registered trademark of Schneider Electric USA Inc or the affiliated companies in Japan and or other countries EtherNet IP is a trademark of Open DeviceNet Vendor Association I...

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Page 28: ...andling of our product English This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 본 제품의 취급에 대해서 한국어 Korean 이 기기는 업무용 A 급 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에 서 사 용하는 것을 목적으로 합니다 ...

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Page 30: ...17 3 15 Synchronous Feed Encoder 17 3 16 Machine Operation Panel 17 3 17 Handy Terminal 17 3 18 Cable Connector Sets 18 3 19 Thermistor Sets 18 3 20 Genuine Memory Card 18 3 21 Durable Parts 18 3 22 Replacements 18 3 23 List of Cables 19 3 24 System Type 20 4 General Specifications 21 4 1 Environment Conditions M800W 22 4 1 1 Environment Conditions inside the Operation Panel 22 4 1 2 Environment C...

Page 31: ...61 4 13 Communication Expansion Unit 167 4 13 1 CC Link FCU8 EX561 167 4 13 2 PROFIBUS DP FCU8 EX563 170 4 13 3 CC Link IE Field FCU8 EX564 173 4 13 4 EtherNet IP FCU8 EX565 176 4 13 5 FL net FCU8 EX568 179 4 14 Side Memory I F Unit 182 4 15 Manual Pulse Generator 183 4 15 1 5V Manual Pulse Generator UFO 01 2Z9 183 4 15 2 12V Manual Pulse Generator HD60C 184 4 16 Synchronous Feed Encoder 185 4 16 ...

Page 32: ...7 11 1 Handle Numbers 266 7 12 Connecting Device via Function Expansion Unit 267 7 12 1 Connecting Device via Encoder Manual Pulse Generator I F Expansion Unit 267 7 13 Connecting I O Device via Communication Expansion Unit 268 7 13 1 Connecting I O Device via CC Link 269 7 13 2 Connecting I O Device via PROFIBUS DP 272 7 13 3 Connecting I O Device via CC Link IE Field 273 7 13 4 Connecting I O De...

Page 33: ...h Analog I O Signal FCU8 DX202 333 12 10 Connecting with Thermistor FCU8 DX408 335 12 11 Connecting with Multi analog Input Signal FCU8 DX409 338 13 Connection of Side Memory I F Unit 347 13 1 Side Memory I F Unit Connection System Drawing 348 13 2 Connecting with Personal Computer Unit 348 14 Connection of Manual Pulse Generator 349 14 1 Manual Pulse Generator Connection System Drawing 350 14 2 C...

Page 34: ... 401 18 3 14 MR PWS1CBL A1 H MR PWS1CBL A2 H Cable 401 18 3 15 SH21 Cable 402 18 4 List of Cable Connector Sets 403 19 Setup Outline 405 19 1 Hardware Configuration 406 19 2 Flow of Initial Setup 409 20 Setting the Hardware 411 20 1 Setting Drive Unit MDS E EH Series 412 20 1 1 Setting the Rotary Switch 412 20 1 2 Setting DIP Switch 413 20 2 Setting Drive Unit MDS EM EMH Series 414 20 2 1 Setting ...

Page 35: ... 468 23 9 2 Setting Device Points 469 23 9 3 Setting Common Pointer No 470 23 9 4 Setting Program Executing Order 471 23 10 Writing a Sequence Program with GX Works2 472 23 11 Writing a Sequence Program to ROM with GX Works2 475 23 12 Setting the PLC Parameters 476 24 Confirming the Basic Operation 477 24 1 Checking Inputs Outputs and Alarms 478 24 2 Confirming Manual Operation 479 24 2 1 Using th...

Page 36: ...tions 537 27 3 5 Relation with Other Functions 538 28 Setting the Position Switches 539 28 1 Outline 540 28 2 Setting and Operation Examples of dog1 and dog2 541 28 3 Canceling the Position Switch 542 29 Setting the Backlash Compensation 543 29 1 Backlash Compensation 544 29 2 Backlash Compensation II 545 29 2 1 Enabling Conditions for Backlash Compensation II 546 29 2 2 Procedure of Setting Backl...

Page 37: ...on Key 614 38 2 Setting of Expiration Date 615 38 3 Display of Time Limit Warning and Alarm Notification 616 38 4 Caution 616 39 Appx 2 Protection Setting 617 39 1 Protect Setting Screen 618 39 2 Returning the Password to the Non input State Operation level 0 to 3 621 39 3 Changing the Operation Level to One of 4 to 6 621 39 4 Changing the Password 622 39 5 Clearing the Password 623 39 6 Changing ...

Page 38: ...enger Aircraft Provided in the Code of Federal Regulation 644 42 4 California Code of Regulation Best Management Practices for Perchlorate Materials 644 42 5 Restriction Related to EU Battery Directive 645 42 5 1 Important Notes 645 42 5 2 Information for End user 645 43 Appx 6 Precautions for Compliance to UL c UL Standards 647 ...

Page 39: ......

Page 40: ...1 IB 1501268 K 1 System Basic Configuration ...

Page 41: ...n refer to the Instruction Manual of the drive unit you use M800W M80W Windows based display non Windows based display Motor group Servo Spindle drive unit Manual pulse generator Manual pulse penerator Remote I O unit Remote I O unit Display unit Operation panel I O unit Keyboard unit Synchronous feed encoder Personal computer unit Control unit Grahpic control unit ...

Page 42: ...3 IB 1501268 K 2 General Connection Diagram ...

Page 43: ...ct 24VDC Manual pulse generator 5V 12V Machine operation panel made by the machine tool builder Dotted lines indicate the sections prepared by the machine tool builder Angle brackets indicates attached cable of unit No fuse breaker 24VDC stabilized power supply Function expansion unit Note 1 Handy terminal FCU8 EX56x FCU8 EX54x FCU8 MA041 MU042 MA041 M850W MU042 M830W RIO8 AIO J026 J027 J220 EXT2 ...

Page 44: ...the machine tool builder Dotted lines indicate the sections prepared by the machine tool builder Angle brackets indicates attached cable of unit No fuse breaker 24VDC stabilized power supply Function expansion unit Note 1 Handy terminal FCU8 EX56x FCU8 EX54x FCU8 MA041 MU042 MA041 M850W MU042 M830W RIO8 AIO J026 J027 J220 EXT2 EXT4 RIO4 RIO6 RIO7 RIO5 Communication expansion unit Function expansio...

Page 45: ...Remote I O unit 24VDC Energy measuring units Drive units Stored in control unit To the next remote I O or terminator connector To the next remote I O or terminator connector Emergency stop switch SD memory card 24VDC 24VDC 24VDC 24VDC Machine control relay contact Machine control relay contact 24VDC Manual pulse generator 5V 12V Machine operation panel made by the machine tool builder Dotted lines...

Page 46: ...4VDC Energy measuring units Drive units Stored in control unit To the next remote I O or terminator connector To the next remote I O or terminator connector Emergency stop switch SD memory card 24VDC 24VDC 24VDC 24VDC Machine control relay contact Machine control relay contact 24VDC Manual pulse generator 5V 12V Machine operation panel made by the machine tool builder Dotted lines indicate the sec...

Page 47: ...ext remote I O or terminator connector To the next remote I O or terminator connector Emergency stop switch SD memory card 24VDC 24VDC 24VDC 24VDC Machine control relay contact Machine control relay contact 24VDC Manual pulse generator 5V 12V Machine operation panel made by the machine tool builder Dotted lines indicate the sections prepared by the machine tool builder Angle brackets indicates att...

Page 48: ...R2 TM FG 5V J023 J024 J025 12V J020 J021 J022 L1 L2 L3 NFB DCOUT FG ACIN CP MC ON OFF MC MC J350 351 J350 351 J350 351 J350 351 FCU8 EX54x EXT1 EXT3 G430 device Skip signal input Communication expansion unit Control unit Max 32 units for each port Remote I O unit Remote I O unit Remote I O unit Remote I O unit 24VDC Energy measuring units Drive units Stored in control unit To the next remote I O o...

Page 49: ...M800W M80W Series Connection and Setup Manual 2 General Connection Diagram 10 IB 1501268 K ...

Page 50: ...11 IB 1501268 K 3 List of Configuration ...

Page 51: ...der G123 cable for EMG is supplied NC functions For M850W FCU8 MA041 Main CPU card compliant 7SEG card SDHC 1ch Back panel card Unit lid Resin molded article etc This unit is not compliant with Export Trade Control Order and it is compliant with Foreign Exchange Order G123 cable for EMG is supplied Classification Type Components Remarks NC functions For M80W FCU8 MU044 Main CPU card non compliant ...

Page 52: ...ide memory I F unit is separately prepared Windows based display Classification Type Components Remarks 8 4 type color TFT VGA 640 480 FCU8 DU121 12 LCD panel Menu keys Escutcheon Base metal plate Cable Screw cap set Front side memory I F is normally equipped with the control unit non Windows based display 10 4 type color TFT touch panel VGA 640 480 FCU8 DU141 32 LCD panel Menu keys Escutcheon Bas...

Page 53: ... layout for M system L system Keyboard for 15 type display unit Clear keys FCU8 KB083 Escutcheon key switch G402 cable Screw cap set Full keyboard for M system L system in tandem Classification Type Components Remarks Keyboard for 8 4 type display unit Clear keys FCU8 KB026 Escutcheon key switch G402 cable Screw cap set ONG layout for M system L system XYZ Keyboard for 8 4 type display unit Clear ...

Page 54: ...RIO occupied stations fixed 1 to 4 7 to 14 20 to 22 RIO extensible stations 5 6 15 to 19 23 to 64 Note J291 cable is required for connection with the personal computer unit for windows based display DI 24V 0V common input 64 points DO Source output 64 points Safety DI 24V 0V common input 8 points FCU8 DX837 Base card Add on card RIO 2 0 terminator connector R2 TM DI 64 points 24V 0V common type DO...

Page 55: ...fety DO 4 points source type 2A point Number of occupied stations 2 Safety DI 0V common input 8 points Safety DO Source output large capacity 4 points FCU8 DX654 1 Base card RIO 2 0 connector set Safety DI 8 points 0V common type 9mA point Safety DO 4 points source type 2A point Number of occupied stations 2 DI 24V 0V common input 32points DO Source output 32 points Safety DI 0V common input 8 poi...

Page 56: ...ype 15 type display unit FCU8 KB922 Escutcheon key switch control card G054 cable Screw cap set Custom specification key layout 55 keys Clear key top cover sold separately Main panel B For 10 4 type display unit FCU8 KB923 Escutcheon key switch control card G054 cable Screw cap set MITSUBISHI standard key layout 55 keys Standard specification A Main panel B For 10 4 type display unit FCU8 KB924 Es...

Page 57: ...O unit For remote I O unit 7940 6500SC x 4pcs 3448 7940 x 4pcs Connector 7940 6500SC 4pcs Strain relief 3448 7940 4pcs ON OFF switch connector 005057 9404 0016020103 x 4pcs Connector 50 57 9404 Contact 0016020103 4pcs THERMISTOR connector 37104 2165 000FL 10P Connector 37104 2165 000FL 10pcs Classification Type Components Remarks Thermistor PT3C 51F M2 10P Thermistor PT3C 51F M2 10pcs Classificati...

Page 58: ...nerator cable 5V 1ch 1 2 3 5 7 10 15 20 20m J024 LxM Manual pulse generator cable 5V 2ch 1 2 3 5 7 10 15 20 20m J025 LxM Manual pulse generator cable 5V 3ch 1 2 3 5 7 10 15 20 20m J026 LxM Manual pulse generator cable 5V 1ch for connection to control unit 1 2 3 5 7 10 15 20 20m J027 LxM Manual pulse generator cable 5V 2ch for connection to control unit 1 2 3 5 7 10 15 20 20m J030 LxM RS 232C I F c...

Page 59: ...e For drive unit Battery box For drive unit drive unit 0 3 0 5 1 2 3 5 7 10 10m G380 LxM Optical communication cable For wiring between drive units outside panel 5 10 12 15 20 25 30 30m J395 LxM Optical communication cable For wiring between drive units outside panel For wiring between NC drive units 3 5 7 10 10m J396 LxM Optical communication cable For wiring between drive units inside panel 0 2 ...

Page 60: ...21 IB 1501268 K 4 General Specifications ...

Page 61: ...neral Specifications Ambient temperature During operation 0 to 58 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 Vibration resistance 4 9m s2 0 5G or less Shock resistance 29 4m s2 3G or less Working atmosphere No corrosive gases dust or oil mist Altitude Operation Storage 1000 meters or less above ...

Page 62: ... KB083 15 type vertical arrangement FCU8 DX830 DX834 DX837 FCU8 DX730 FCU8 KB921 KB922 KB925 FCU8 KB923 KB924 KB926 FCU8 KB931 KB941 General Specifications Ambient temperature During operation 0 to 58 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 Vibration resistance 4 9m s2 0 5G or less Shock resi...

Page 63: ...042 FCU8 MA041 General Specifications Ambient temperature During operation 0 to 55 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 Vibration resistance 4 9m s2 0 5G or less Shock resistance 29 4m s2 3G or less Working atmosphere No corrosive gases dust or oil mist Altitude Operation Storage 1000 mete...

Page 64: ...8 DX220 DX230 DX231 FCU8 DX202 FCU8 DX213 DX213 1 DX654 DX654 1 FCU8 DX408 FCU8 DX409 FCU8 DX651 General Specifications Ambient temperature During operation 0 to 58 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 10 to 85 RH with no dew condensation Note 1 Vibration resistance 4 9m s2 or less Shock r...

Page 65: ...ch is possible to set output voltage 24VDC or more allowing for the influence of voltage down by the cable Voltage fluctuation 5 Current Calculate the current value as a reference of maximum current consumption for the unit which uses the power supply Ripple noise 0 2V P P Output holding time min 20ms Output holding time is decided by loading ratio however the stabilized power supply which complie...

Page 66: ...temperature During operation 0 to 58 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 Vibration resistance 4 9m s2 0 5G or less Shock resistance 29 4m s2 3G or less Working atmosphere No corrosive gases dust or oil mist Altitude Operation Storage 1000 meters or less above sea level Transportation 1300...

Page 67: ...15 type vertical arrangement FCU8 DX830 DX834 DX837 FCU8 DX730 FCU8 KB921 KB922 KB925 FCU8 KB923 KB924 KB926 FCU8 KB931 KB941 General Specifications Ambient temperature During operation 0 to 58 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 Vibration resistance 4 9m s2 0 5G or less Shock resistance ...

Page 68: ...U8 MU044 General Specifications Ambient temperature During operation 0 to 55 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 Vibration resistance 4 9m s2 0 5G or less Shock resistance 29 4m s2 3G or less Working atmosphere No corrosive gases dust or oil mist Altitude Operation Storage 1000 meters or ...

Page 69: ...8 DX220 DX230 DX231 FCU8 DX202 FCU8 DX213 DX213 1 DX654 DX654 1 FCU8 DX408 FCU8 DX409 FCU8 DX651 General Specifications Ambient temperature During operation 0 to 58 C During storage 20 to 60 C Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 10 to 85 RH with no dew condensation Note 1 Vibration resistance 4 9m s2 or less Shock r...

Page 70: ...ch is possible to set output voltage 24VDC or more allowing for the influence of voltage down by the cable Voltage fluctuation 5 Current Calculate the current value as a reference of maximum current consumption for the unit which uses the power supply Ripple noise 0 2V P P Output holding time min 20ms Output holding time is decided by loading ratio however the stabilized power supply which complie...

Page 71: ...80W Series Connection and Setup Manual 4 General Specifications 32 IB 1501268 K 4 3 Control Unit M800W 4 3 1 M830W FCU8 MU042 M850W FCU8 MA041 Outline dimension 80 or more 100 or more 100 or more mm 180 90 380 ...

Page 72: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 33 IB 1501268 K Installation dimension 45 10 360 mm 90 Unit outline 380 Unit outline 2 M 5 S c r e w ...

Page 73: ...hernet communication for personal computer unit connection 16 EXT1 Function expansion unit I F slot 5 SIO RS 232C communication 2ch 17 EXT2 Function expansion unit I F slot 6 RIO1 Remote I O 2 0 communication 18 EXT3 Communication expansion unit I F slot 7 RIO2 Remote I O 2 0 communication 19 EXT4 Communication expansion unit I F slot 8 RIO3 Remote I O 2 0 communication 20 EMG External emergency s...

Page 74: ...connector type Connector J00026A0165 Manufacturer Japan Telegärtner CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the device 12V 5V and 3 3V output from connectors are to supply the power for dedicated peripheral...

Page 75: ...t connector case with FG pattern Cable side connector type Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm 1 O TXD 2 O TXD 3 I RXD 4 NC 5 NC 6 I RXD 7 NC 8 NC 1 0V 11 0V 2 I RD1 RX...

Page 76: ...nication 2nd channel 8 RIO3 Remote I O 2 0 communication 3rd channel Up to 64 remote I O stations can be connected Cable side connector type Connector 1 1318119 3 Contact 1318107 1 Manufacturer TE Connectivity 9 RIO4 System reserved 10 RIO5 System reserved 11 RIO6 System reserved 12 RIO7 System reserved A B 1 I O TXRXD 1 I O TXRXD 2 NC 2 0V 3 FG 3 NC 1 2 3 B A X ...

Page 77: ...r 1 1318119 3 Contact 1318107 1 Manufacturer TE Connectivity 14 SKIP SKIP input 8 points Connect connector case with FG pattern A B 1 I O 485 1 I O 485 2 NC 2 NC 3 SLD 3 NC 1 COM GND 11 COM GND 2 I SKIP IN1 12 I SKIP IN2 3 I SKIP IN3 13 I SKIP IN4 4 NC 14 NC 5 COM GND 15 COM GND 6 NC 16 NC 7 I SKIP IN5 17 I SKIP IN6 8 I SKIP IN7 18 I SKIP IN8 9 NC 19 NC 10 NC 20 NC 1 2 3 B A X 10 1 20 11 ...

Page 78: ... voltage at external contact ON 6V or less 18V or more 25 2V or less 2 Input current at external contact ON 6mA or more 3 Input voltage at external contact OFF 20V or more 25 2V or less 4V or less 4 Input current at external contact OFF 2mA or less 5 Input resistance 2 35kΩ 6 Input signal holding time Ton 2ms or more 7 Internal response time 0 08ms or less 8 Machine side contact capacity 30V or mo...

Page 79: ... with FG pattern Cable side connector type Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm 1 0V 11 0V 2 I AI 0 12 I AI 1 3 I AI 2 13 I AI 3 4 0V 14 0V 5 0V 15 0V 6 O AO 0 16 O AO 1...

Page 80: ...ant Note 2 Except when the accuracy is affected by the noise b Outline of analog signal output circuit Output circuit Output conditions Analog input voltage 10 to 10V Max input rating Note 1 15V Resolution 10 to 10V 4095 4 88mV Precision Within 25mV Note 2 Tolerance 0 35V Analog output voltage 10 to 10V 5 Resolution 10V 4095 2 44mV Load conditions 10kΩ load resistance Output resistance value 500Ω ...

Page 81: ...eform below Signal output of manual pulse generator Voltage output open collector output Signal voltage H level 3 5V to 5 25V L level 0V to 0 5V Power supply voltage 5VDC 10 Current consumption 100mA or less Number of pulses per rotation 25 pulse rev 100 pulse rev Input frequency rotation speed 1kHz or less 2400r min or less for 25pluse rev 600r min or less for 100pluse rev Cable length 20m or les...

Page 82: ... Communication expansion unit I F slot 19 EXT4 Communication expansion unit I F slot 20 EMG External emergency stop input Cable side connector type Connector 50 57 9403 Contact 0016020103 Manufacturer MOLEX Note Use this when installing an emergency stop switch in the electric cabinet Connect a terminator G123 cable when not using this connector 1 FG 2 I EMG IN 3 O 24V 1 2 3 ...

Page 83: ...CCI Class A High Harmonics Current Restrictions IEC61000 3 2 Note 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power supply to the control unit The level of voltage drop depends on the capacity of the power supply Do not share the power supply with the devices that have alarms to warn the voltage drop 22 FG FG terminal 23 SD SD card I F 1 I 24V 2 0V 3 FG Item ...

Page 84: ...ated from 24V 2 5V 1 8V 1 5V 1 15V and 1 1V on the main card Not lit The followings may have caused an error No 24V power supply from the external power supply Failure in any of the power output circuits Failure of LED or IC which helps turn the LED ON 3 READY Lit Green Servo ON or ready ON state Not lit Servo OFF or ready OFF state 4 ERR Lit Red H W is not operating properly The followings may ha...

Page 85: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 46 IB 1501268 K 4 4 Control Unit M80W 4 4 1 FCU8 MU044 Outline dimension 80 or more 100 or more 100 or more mm 180 60 380 ...

Page 86: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 47 IB 1501268 K Installation dimension 30 10 360 mm 10 40 60 Unit outline 380 Unit outline 3 M5 Screw ...

Page 87: ...H2 High speed optical servo communication 16 EXT1 Function expansion unit I F slot 3 LAN Ethernet communication 18 EXT3 Communication expansion unit I F slot 4 GDI Ethernet communication for personal computer unit connection 20 EMG External emergency stop input 5 SIO RS 232C communication 2ch 21 DCIN 24VDC input 6 RIO1 Remote I O 2 0 communication 22 FG FG terminal 7 RIO2 Remote I O 2 0 communicat...

Page 88: ...ated from 24V 2 5V 1 8V 1 5V 1 15V and 1 1V on the main card Not lit The followings may have caused an error No 24V power supply from the external power supply Failure in any of the power output circuits Failure of LED or IC which helps turn the LED ON 3 READY Lit Green Servo ON or ready ON state Not lit Servo OFF or ready OFF state 4 ERR Lit Red H W is not operating properly The followings may ha...

Page 89: ...utline dimension Note The figure above shows the state with the graphic control unit mounted Panel cut dimension 290 220 9 5 mm 110 Space required for wiring 0 5 192 0 3 206 0 3 276 0 3 2 0 2 7 7 12 12 mm 290 277 207 220 272 0 3 7 7 7 7 7 0 2 4 C 2 4 M3 0 5 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 90: ...on and Setup Manual 4 General Specifications 51 IB 1501268 K 4 5 2 15 type FCU8 DU181 31 Outline dimension Note The figure above shows the state with the graphic control unit mounted 400 320 9 5 mm 110 Space required for wiring ...

Page 91: ...imension 0 5 193 0 3 138 0 3 302 0 3 153 0 3 193 0 3 193 5 8 0 2 8 0 2 2 0 2 7 7 12 12 mm a a a a a a a a a a b b b b b b b b 400 387 307 320 199 0 3 183 0 3 154 0 3 153 0 3 18 5 7 7 13 26 7 7 7 7 0 2 12 C 2 8 M3 Unit outline Unit outline Square hole dimension Square hole dimension 10 4 holes screw ...

Page 92: ...ries Connection and Setup Manual 4 General Specifications 53 IB 1501268 K 4 5 3 15 type FCU8 DU181 34 Outline dimension Note The figure above shows the state with the personal computer unit mounted 400 320 9 5 mm 72 ...

Page 93: ...imension 0 5 193 0 3 138 0 3 302 0 3 153 0 3 193 0 3 193 5 8 0 2 8 0 2 2 0 2 7 7 12 12 mm a a a a a a a a a a b b b b b b b b 400 387 307 320 199 0 3 183 0 3 154 0 3 153 0 3 18 5 7 7 13 26 7 7 7 7 0 2 12 C 2 8 M3 Unit outline Unit outline Square hole dimension Square hole dimension 10 4 holes screw ...

Page 94: ...al 4 General Specifications 55 IB 1501268 K 4 5 4 19 type FCU8 DU191 75 Outline dimension Note The figure above shows the state with the personal computer unit and the operation panel I O unit mounted 365 440 24 mm 105 Space required for wiring ...

Page 95: ...dimension 6 5 416 0 3 170 5 0 3 273 0 3 143 0 3 370 0 3 222 0 3 148 0 3 170 5 0 3 188 5 0 3 154 5 0 3 17 0 2 17 0 2 23 0 2 1 0 2 164 12 12 12 12 mm a a a a a a a a a a a a b b b b b b b b b b 365 Unit outline 440 Unit outline 328 Square hole dimension 403 Square hole dimension 10 5 holes 12 9 holes ...

Page 96: ...al 4 General Specifications 57 IB 1501268 K 4 5 5 19 type FCU8 DU192 75 Outline dimension Note The figure above shows the state with the personal computer unit and the operation panel I O unit mounted 365 440 24 mm 105 Space required for wiring ...

Page 97: ...Panel cut dimension 6 5 416 0 3 171 0 3 273 0 3 170 5 0 3 187 5 0 3 153 5 0 3 23 0 2 1 0 2 12 12 12 12 mm 417 0 3 245 0 3 143 0 3 1 0 2 6 5 393 0 3 341 0 3 342 0 3 365 Unit outline 440 Unit outline 328 Square hole dimension 403 Square hole dimension 1 0 5 h o l e s 12 9 holes Square hole ...

Page 98: ...r is turned ON Do not touch the touchscreen with a finger hold a palm over put the conductive objects such as metals on etc during the initialization 4 If the surface of the touchscreen gets dirt wipe it off with soft cloth 5 Make sure to ground FG terminal of the personal computer unit at one ground point Refer to Installation Connection of Frame Ground FG Otherwise the reaction and usability of ...

Page 99: ...display unit is incompatible with the touchscreen Note 2 The figure above shows the state with the graphic control unit mounted Panel cut dimension 260 200 9 5 mm 110 Space required for wiring 0 5 172 0 3 186 0 3 246 0 3 2 0 2 7 7 12 12 mm 260 247 187 200 242 0 3 7 7 7 7 7 0 2 4 C 2 4 M3 0 5 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 100: ...sion Note The figure above shows the state with the graphic control unit mounted Panel cut dimension 290 220 9 5 mm 110 Space required for wiring 0 5 192 0 3 206 0 3 276 0 3 2 0 2 7 7 12 12 mm 290 277 207 220 272 0 3 7 7 7 7 7 0 2 4 C 2 4 M3 0 5 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 101: ...on and Setup Manual 4 General Specifications 62 IB 1501268 K 4 6 3 15 type FCU8 DU181 32 Outline dimension Note The figure above shows the state with the graphic control unit mounted 400 320 9 5 mm 110 Space required for wiring ...

Page 102: ...imension 0 5 193 0 3 138 0 3 302 0 3 153 0 3 193 0 3 193 5 8 0 2 8 0 2 2 0 2 7 7 12 12 mm a a a a a a a a a a b b b b b b b b 400 387 307 320 199 0 3 183 0 3 154 0 3 153 0 3 18 5 7 7 13 26 7 7 7 7 0 2 12 C 2 8 M3 Unit outline Unit outline Square hole dimension Square hole dimension 10 4 holes screw ...

Page 103: ...on and Setup Manual 4 General Specifications 64 IB 1501268 K 4 6 4 15 type FCU8 DU181 36 Outline dimension Note The figure above shows the state with the personal computer unit mounted 400 320 9 5 mm 72 Space required for wiring ...

Page 104: ...imension 0 5 193 0 3 138 0 3 302 0 3 153 0 3 193 0 3 193 5 8 0 2 8 0 2 2 0 2 7 7 12 12 mm a a a a a a a a a a b b b b b b b b 400 387 307 320 199 0 3 183 0 3 154 0 3 153 0 3 18 5 7 7 13 26 7 7 7 7 0 2 12 C 2 8 M3 Unit outline Unit outline Square hole dimension Square hole dimension 10 4 holes screw ...

Page 105: ...al 4 General Specifications 66 IB 1501268 K 4 6 5 19 type FCU8 DU191 77 Outline dimension Note The figure above shows the state with the personal computer unit and the operation panel I O unit mounted 365 440 24 mm 105 Space required for wiring ...

Page 106: ...dimension 6 5 416 0 3 170 5 0 3 273 0 3 143 0 3 370 0 3 222 0 3 148 0 3 170 5 0 3 188 5 0 3 154 5 0 3 17 0 2 17 0 2 23 0 2 1 0 2 164 12 12 12 12 mm a a a a a a a a a a a a b b b b b b b b b b 365 Unit outline 440 Unit outline 328 Square hole dimension 403 Square hole dimension 10 5 holes 12 9 holes ...

Page 107: ...al 4 General Specifications 68 IB 1501268 K 4 6 6 19 type FCU8 DU192 77 Outline dimension Note The figure above shows the state with the personal computer unit and the operation panel I O unit mounted 365 440 24 mm 105 Space required for wiring ...

Page 108: ...Panel cut dimension 6 5 416 0 3 171 0 3 273 0 3 170 5 0 3 187 5 0 3 153 5 0 3 23 0 2 1 0 2 12 12 12 12 mm 417 0 3 245 0 3 143 0 3 1 0 2 6 5 393 0 3 341 0 3 342 0 3 365 Unit outline 440 Unit outline 328 Square hole dimension 403 Square hole dimension 1 0 5 h o l e s 12 9 holes Square hole ...

Page 109: ...r is turned ON Do not touch the touchscreen with a finger hold a palm over put the conductive objects such as metals on etc during the initialization 4 If the surface of the touchscreen gets dirt wipe it off with soft cloth 5 Make sure to ground FG terminal of the personal computer unit at one ground point Refer to Installation Connection of Frame Ground FG Otherwise the reaction and usability of ...

Page 110: ...W Series Connection and Setup Manual 4 General Specifications 71 IB 1501268 K 4 7 Personal Computer Unit 4 7 1 Personal Computer Unit FCU8 PC231 Outline dimension 53 5 220 35 2 5 237 182 㼇㼙㼙㼉 Unit mount surface ...

Page 111: ...USB2 2 USB 2 0 I F 2nd ch 15 CFAST Built in disk connection of display unit 7 USB2 3 USB 2 0 I F 3rd ch 16 LAN Ethernet I F 8 USB2 4 USB 2 0 I F 4th ch 17 GDI Ethernet I F for control unit connection 9 USB2 5 USB 2 0 I F 5th ch 18 KEYUSB Operation panel I O unit connection CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe this could c...

Page 112: ...68 K 5 USB2 1 USB 2 0 I F 1st ch 6 USB2 2 USB 2 0 I F 2nd ch 7 USB2 3 USB 2 0 I F 3rd ch 8 USB2 4 USB 2 0 I F 4th ch 9 USB2 5 USB 2 0 I F 5th ch 10 USB2 6 USB 2 0 I F 6th ch Cable side connector type Connector 2040305 1 Manufacturer TE Connectivity 1 Vcc 2 I O Data0 3 I O Data1 4 0V ...

Page 113: ...32266 1 Manufacturer TE Connectivity 13 ON OFF Power supply ON OFF I F Cable side connector type Connector 51030 0430 Contact 0016020103 Manufacturer MOLEX USB3 1 USB3 2 1 0V 10 0V 2 I O Data1 11 I O Data0 3 I O Data1 12 I O Data0 4 Vcc 13 Vcc 5 O SSTX1_D 14 O SSTX0_D 6 O SSTX1_D 15 O SSTX0_D 7 0V 16 0V 8 O SSRX1_D 17 O SSRX0_D 9 O SSRX1_D 18 O SSRX0_D 1 0V 2 I PON 3 I POFF 4 0V 4 1 ...

Page 114: ...tage FCC Class A VCCI Class A High Harmonics Current Restrictions IEC61000 3 2 Note 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power supply to the control unit The level of voltage drop depends on the capacity of the power supply Do not share the power supply with the devices that have alarms to warn the voltage drop 1 I 24V 2 0V 3 FG Item Standard setting O...

Page 115: ... I F for control unit connection Cable side connector type Connector J00026A0165 Manufacturer Japan Telegärtner 18 KEYUSB Operation panel I O unit connection LAN GDI B1 I O BI_DA A1 I O BI_DA B2 I O BI_DA A2 I O BI_DA B3 I O BI_DB A3 I O BI_DB B4 I O BI_DC A4 I O BI_DC B5 I O BI_DC A5 I O BI_DC B6 I O BI_DB A6 I O BI_DB B7 I O BI_DD A7 I O BI_DD B8 I O BI_DD A8 I O BI_DD ...

Page 116: ...on Color Status Normal At fault 1 DCIN 24VDC input observation Green Lit Not lit 2 DCOUT DC internal power supply output observation Green Lit Not lit 3 12V 12VDC output observation Green Lit Not lit 4 5V 5VDC output observation Green Lit Not lit 5 3 3V 3 3VDC output observation Green Lit Not lit 5 1 2 4 3 ...

Page 117: ...ided with the mechanism which locks the built in disk of the display unit Make sure to lock to prevent fall of the built in disk of the display unit d Do not touch the connector section Because the built in disk of the display unit is the semiconductor product take a countermeasure against static electricity at the time of handling e Turn the power OFF according to 2 To turn the power OFF under th...

Page 118: ...l Specifications 79 IB 1501268 K 4 8 Graphic Control Unit 4 8 1 FCU8 GC211 Outline dimension Note Refer to the following chapter for the space required for wiring 4 5 Display Unit M800W 4 6 Display Unit M80W mm 47 156 172 4 173 4 28 214 5 239 1 208 11 6 6 ...

Page 119: ...y ON OFF I F 3 BL Display unit backlight I F 12 SIO RS 232C communication 2ch 4 SDC_F Front side SD card I F 13 LAN1 Ethernet communication 5 SDC_B Back side SD card I F 14 LAN2 Ethernet communication 6 DCIN 24VDC input 15 FG FG terminal 7 EMG External emergency stop input 16 LCD Display unit signal I F 8 CJ71 Operation panel I O unit I F 17 TP Touch panel I F 9 RIO1 System reserved 1 2 3 5 4 7 6 ...

Page 120: ...ny voltage to the connectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the device 12V 5V and 3 3V output from connectors are to supply the power for dedicated peripheral devices Do not use for other equipment to supply the power since we do not guarantee the ...

Page 121: ...tage FCC Class A VCCI Class A High Harmonics Current Restrictions IEC61000 3 2 Note 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power supply to the control unit The level of voltage drop depends on the capacity of the power supply Do not share the power supply with the devices that have alarms to warn the voltage drop 1 I 24V 2 0V 3 FG Item Standard setting O...

Page 122: ...anufacturer MOLEX Note Use this when installing an emergency stop switch in the electric cabinet Connect a terminator G123 cable when not using this connector 8 CJ71 Operation panel I O unit I F Cable side connector type Connector 2 1318119 4 Contact 1318107 1 Manufacturer TE Connectivity 1 FG 2 I EMG IN 3 O 24V A1 I O TXRXD B1 I O TXRXD A2 5V B2 3 3V A3 B3 0V A4 FG B4 0V 1 2 3 1 2 3 4 B A ...

Page 123: ...ctor type Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm 1 0V 11 0V 2 NC 12 NC 3 NC 13 NC 4 NC 14 NC 5 I LGON 15 I LGOFF 6 O 5V 16 O 5V 7 NC 17 NC 8 I ON 18 I OFF 9 NC 19 NC 10 O ...

Page 124: ...er 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm 1 0V 11 0V 2 I RD1 RXD1 12 O SD1 TXD1 3 I CS1 CTS1 13 O RS1 RTS1 4 I DR1 DSR1 14 O ER1 DTR1 5 0V 15 0V 6 NC 16 NC 7 I RD2 RXD2 17 O SD2 TXD2 8 I CS2 CTS2 18 O RS2 RTS2 9 I DR2 DSR2 ...

Page 125: ...an Telegärtner 14 LAN2 Ethernet communication Connect connector case with FG pattern Use J303 cable when directly connecting a device such as a personal computer to the unit Cable side connector type Connector J00026A0165 Manufacturer Japan Telegärtner 15 FG FG terminal 16 LCD Display unit signal I F 17 TP Touch panel I F 1 I O TXRXD0 2 I O TXRXD0 3 I O TXRXD1 4 I O TXRXD2 5 I O TXRXD2 6 I O TXRXD...

Page 126: ...is normally output Not lit The followings may have caused an error No 24V power supply from the external power supply Failure in any of the power output circuits Failure of LED or IC which helps turn the LED ON 3 LCDON Lit Green 12VDC for the backlight of display unit is normally output Not lit The followings may have caused an error Failure of 12VDC output in control unit 24VDC input voltage is 2...

Page 127: ...yboard Unit Note Do not change the setting for the rotary switch mounted on the keyboard unit If the setting is changed the keyboard will not work Type The initial value of the rotary switch FCU8 KB026 1 FCU8 KB028 3 FCU8 KB029 0 FCU8 KB041 2 FCU8 KB046 0 FCU8 KB047 0 FCU8 KB048 0 FCU8 KB083 A ...

Page 128: ...ension Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 140 200 9 5 mm 110 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 187 173 0 3 186 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 200 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 129: ...ension Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 140 200 9 5 mm 110 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 187 173 0 3 186 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 200 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 130: ...ension Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension mm 260 140 9 5 110 Space required for wiring mm 248 0 3 260 247 246 0 3 0 5 127 113 0 3 126 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 140 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 131: ...ension Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 140 220 9 5 mm 110 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 207 193 0 3 206 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 220 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 132: ...ension Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 140 220 9 5 mm 110 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 207 193 0 3 206 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 220 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 133: ...ension Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension 290 160 9 5 mm 110 Space required for wiring mm 278 0 3 290 277 276 0 3 0 5 147 133 0 3 146 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 160 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 134: ...ension Note The above side view shows the state with the operation panel I O unit mounted Panel cut dimension mm 230 220 9 5 110 Space required for wiring mm 218 0 3 230 217 216 0 3 0 5 207 193 0 3 206 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 220 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 135: ...ows the state with the operation panel I O unit mounted Panel cut dimension 400 140 9 5 mm 110 Space required for wiring mm 200 5 0 3 400 387 193 0 3 193 5 127 113 0 3 126 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 6 M3 140 187 5 0 3 193 0 3 128 0 3 6 6 5 0 2 6 5 0 2 6 3 5 3 5 4 4 9 18 1 0 2 Unit outline Unit outline Square hole dimension Square hole dimension screw 8 4 holes ...

Page 136: ...ts Manual pulse generator input 3ch Display unit I F Keyboard unit I F Emergency stop input Remote I O 2 0 I F RIO occupied stations fixed 1 to 4 7 to 14 20 to 22 RIO extensible stations 5 6 15 to 19 23 to 64 Note J291 cable is required for connection with the personal computer unit for windows based display DI 24V 0V common input 64 points DO Source output 64 points Safety DI 24V 0V common input ...

Page 137: ...p Manual 4 General Specifications 98 IB 1501268 K 4 10 2 FCU8 DX830 FCU8 DX834 FCU8 DX837 FCU8 DX730 Outline dimension FCU8 DX830 Outline dimension FCU8 DX834 mm 116 179 99 Space required for wiring mm 116 179 99 Space required for wiring ...

Page 138: ...Series Connection and Setup Manual 4 General Specifications 99 IB 1501268 K Outline dimension FCU8 DX837 Outline dimension FCU8 DX730 mm 116 179 99 Space required for wiring mm 116 179 99 Space required for wiring ...

Page 139: ...501268 K Installation dimension FCU8 DX830 FCU8 DX834 FCU8 DX837 FCU8 DX730 Note The unit thickness of the fixed part with screws is 16 6mm Select the fixing screws having the length suitable for the thickness 171 0 3 5 4 106 0 3 4 5 mm 4 M3 screw 116 Unit outline 179 Unit outline ...

Page 140: ...signal output 10 KEYUSB Personal computer unit connection 3 CG33 Machine signal input 11 NCKB Keyboard I F 4 CG34 Machine signal output 12 SDI Safety machine input 5 MPG Manual pulse generator input 13 CJ71 Graphic control unit I F 6 RIO3EXT Remote I O 2 0 communication 14 FG FG terminal 7 RIO3 Remote I O 2 0 communication 15 OPKB Scan input Scan output 8 EMG Emergency stop connection 5 6 7 8 9 10...

Page 141: ... are to supply the power for dedicated peripheral devices Do not use for other equipment to supply the power since we do not guarantee the NC operation by voltage down or noise sneaking CG31 CG33 B A B A 20 I X200 20 I X210 20 I X220 20 I X230 19 I X201 19 I X211 19 I X221 19 I X231 18 I X202 18 I X212 18 I X222 18 I X232 17 I X203 17 I X213 17 I X223 17 I X233 16 I X204 16 I X214 16 I X224 16 I X...

Page 142: ...e at external contact ON 6V or less 18V or more 25 2V or less 2 Input current at external contact ON 3mA or more 3 Input voltage at external contact OFF 20 2V or more 25 2V or less 3 8V or less 4 Input current at external contact OFF 0 7mA or less 5 Input resistance 5kΩ 6 Tolerable chattering time T1 3ms 7 Input signal holding time T2 40ms or more 1 8 Input circuit operation delay time T3 and T4 3...

Page 143: ...3 17 O Y223 17 O Y233 16 O Y204 16 O Y214 16 O Y224 16 O Y234 15 O Y205 15 O Y215 15 O Y225 15 O Y235 14 O Y206 14 O Y216 14 O Y226 14 O Y236 13 O Y207 13 O Y217 13 O Y227 13 O Y237 12 O Y208 12 O Y218 12 O Y228 12 O Y238 11 O Y209 11 O Y219 11 O Y229 11 O Y239 10 O Y20A 10 O Y21A 10 O Y22A 10 O Y23A 9 O Y20B 9 O Y21B 9 O Y22B 9 O Y23B 8 O Y20C 8 O Y21C 8 O Y22C 8 O Y23C 7 O Y20D 7 O Y21D 7 O Y22D...

Page 144: ...18 O Y202 18 O Y212 18 O Y222 18 O Y232 17 O Y203 17 O Y213 17 O Y223 17 O Y233 16 O Y204 16 O Y214 16 O Y224 16 O Y234 15 O Y205 15 O Y215 15 O Y225 15 O Y235 14 O Y206 14 O Y216 14 O Y226 14 O Y236 13 O Y207 13 O Y217 13 O Y227 13 O Y237 12 O Y208 12 O Y218 12 O Y228 12 O Y238 11 O Y209 11 O Y219 11 O Y229 11 O Y239 10 O Y20A 10 O Y21A 10 O Y22A 10 O Y23A 9 O Y20B 9 O Y21B 9 O Y22B 9 O Y23B 8 O ...

Page 145: ...w Output circuit FCU8 DX830 FCU8 DX837 FCU8 DX730 FCU8 DX834 Output conditions Insulation method Non insulation Rated load voltage 24VDC Max output current 0 2A point 3 8A or less in the whole unit Output delay time 40μs DOCOM 0V FG CG32 CG34 Y200 Y23F 24VDC Control circuit Stabilized power supply Load Source output Y200 Y23F CG32 CG34 24VDC Load Control circuit Source output ...

Page 146: ... than 0 8A CAUTION 1 When using an inductive load such as a relay always connect a diode in parallel to the load to prevent a counter electromotive force 2 When the rush current exceeds the maximum output current always connect a protective resistor serially to the load to suppress rush currents Y Source output Inductive load Diode Y Source output Load Resistor Y200 Y201 Y202 Y203 Y204 Y205 Y206 Y...

Page 147: ... Cable side connector type Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm 1 0V 11 0V 2 I HA3A 12 I HA3B 3 I HA2A 13 I HA2B 4 I HA1A 14 I HA1B 5 0V 15 0V 6 O 12V 16 O 12V 7 NC 17 N...

Page 148: ...s A phase B phase a phase difference 90 degrees Refer to the waveform below Signal output of manual pulse generator Open collector output Signal voltage H level 3 5V to 5 25V L level 0V to 0 5V Power supply voltage 5VDC 10 12VDC 10 Current consumption 100mA or less Number of pulses per rotation 25 pulse rev 100 pulse rev Input frequency rotation speed 1kHz or less 2400r min or less for 25pluse rev...

Page 149: ... 1501268 K Input output circuit a 5V manual pulse generator b 12V manual pulse generator HA1A HA2A HA3A HA1B HA2B HA3B 5V 0V 5V 5V 5V 0V 0V 0V MPG B A 5V 0V 470Ω 470Ω Control circuit B A MPG HA1A HA2A HA3A HA1B HA2B HA3B 12V 0V 5V 5V 12V 0V 0V 0V 12V 0V 470Ω 470Ω Control circuit ...

Page 150: ...eral Specifications Remote I O Unit for the number of occupying stations and I O points of remote I O units 8 EMG Emergency stop connection Be sure to connect EMG terminal cable G123 to the connector when not used Cable side connector type Connector 50 57 9403 Contact 0016020103 Manufacturer MOLEX A B 1 I O TXRXD 1 I O TXRXD 2 NC 2 0V 3 FG 3 NC Operation panel I O unit type Max number of stations ...

Page 151: ...gh Harmonics Current Restrictions IEC61000 3 2 Note 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power supply to the operation panel I O unit The level of voltage drop depends on the capacity of the power supply Do not share the power supply with the devices that have alarms to warn the voltage drop 10 KEYUSB Personal computer unit connection 11 NCKB 1 I 24V 2...

Page 152: ...cturer WAGO The cable side connector is attached to the unit 18 I IO24VB 36 IO0VB 17 I IO24VA 35 IO0VA 16 I SX07B 34 COMB 15 I SX07A 33 COMA 14 I SX06B 32 COMB 13 I SX06A 31 COMA 12 I SX05B 30 COMB 11 I SX05A 29 COMA 10 I SX04B 28 COMB 9 I SX04A 27 COMA 8 I SX03B 26 COMB 7 I SX03A 25 COMA 6 I SX02B 24 COMB 5 I SX02A 23 COMA 4 I SX01B 22 COMB 3 I SX01A 21 COMA 2 I SX00B 20 COMB 1 I SX00A 19 COMA 18...

Page 153: ...This circuit drawing is an example when two stabilized power supplies are used Set up stabilized power supply depending on a performance level realized with a machine tool SX0A SX7A 5kΩ SDI SX0B SX7B 5kΩ COMA COMB 0V FG IO0VA IO24VA 0V FG IO0VB IO24VB 24VDC Stabilized power supply Stabilized power supply 0V common Control circuit Control circuit External duplication contact 24VDC ...

Page 154: ...2 1318119 4 Contact 1318107 1 Manufacturer TE Connectivity 14 FG FG terminal 0V common 1 Input voltage at external contact ON 18V or more 25 2V or less 2 Input current at external contact ON 3mA or more 3 Input voltage at external contact OFF 3 8V or less 4 Input current at external contact OFF 0 7mA or less 5 Input resistance 5kΩ 6 Tolerable chattering time T1 3ms 7 Input signal holding time T2 4...

Page 155: ...5 0V 24 O LC3B 24 O LC3A 23 O LC2B 23 O LC2A 22 O LC1B 22 O LC1A 21 O LC0B 21 O LC0A 20 I LD7B 20 I LD7A 19 I LD6B 19 I LD6A 18 I LD5B 18 I LD5A 17 I LD4B 17 I LD4A 16 I LD3B 16 I LD3A 15 I LD2B 15 I LD2A 14 I LD1B 14 I LD1A 13 I LD0B 13 I LD0A 12 0V 12 NC 11 NC 11 NC 10 NC 10 O NC 9 O KYC7 9 O KYC6 8 O KYC5 8 O KYC4 7 O KYC3 7 O KYC2 6 O KYC1 6 O KYC0 5 I KYD7 5 I KYD6 4 I KYD5 4 I KYD4 3 I KYD3 ...

Page 156: ...ommon signal changeover cycle is 11 68ms but the input signal is recognized only when state of the signal is held longer than the ladder processing cycle time Note To perform a scan input connect a sneak path prevention diode as illustrated below Input signals may not be read correctly without the sneak path prevention diode 1 Number of points 64 points 2 Configuration Matrix of 8 common signals 8...

Page 157: ...ghts only when the common signal is High As the common signal four signals are switched in order and LED lights once every 5 84 ms for 1 28 ms 1 Number of points 64 points 2 Configuration Matrix of 4 common signals 4 data signals 4 common signals 4 data signals 3 Rated voltage 5 VDC 4 Maximum output current 23 mA per point 5V 0V OPKB LC0A LC1A LC2A LD0A LD1A LD2A 100Ω Control circuit LC0A LC1A LC2...

Page 158: ... when a current is applied 5 5VIN 5V power supply circuit status Green Lit Not lit Lit when the circuit is normally operated 6 3VIN 3 3V power supply circuit status Green Lit Not lit Lit when the circuit is normally operated 7 12VON 12V power supply circuit status Green Lit Not lit Lit when the circuit is normally operated 8 ALM1 RIO communication error Red Not lit Lit Lit when RIO communication e...

Page 159: ... 8 points source type 2A point Number of occupied stations 1 DI 0V common input 16 points DO Source output large capacity 8 points FCU8 DX213 1 Base card RIO 2 0 connector set DI 16 points 0V common type 9mA point DO 8 points source type 2A point Number of occupied stations 1 Safety DI 0V common input 8 points Safety DO Source output large capacity 4 points FCU8 DX654 Base card RIO 2 0 connector s...

Page 160: ...8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX651 FCU8 DX408 FCU8 DX409 Outline dimension FCU8 DX220 Outline dimension FCU8 DX230 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 ...

Page 161: ... Outline dimension FCU8 DX231 Outline dimension FCU8 DX202 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 40 168 2 5 115 4 mm Space required for wiring Space required above the unit Space required below the unit 80 30 30 ...

Page 162: ...Outline dimension FCU8 DX213 Outline dimension FCU8 DX213 1 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 ...

Page 163: ...Outline dimension FCU8 DX654 Outline dimension FCU8 DX654 1 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 Space required above the unit Space required below the unit Space required for wiring 40 168 2 5 45 115 4 mm 30 30 ...

Page 164: ...ection and Setup Manual 4 General Specifications 125 IB 1501268 K Outline dimension FCU8 DX651 Outline dimension FCU8 DX408 100 168 115 mm 45 2 5 4 4 Space required for wiring Space required for wiring 40 168 2 5 45 109 4 mm ...

Page 165: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 126 IB 1501268 K Outline dimension FCU8 DX409 Space required for wiring 40 168 2 5 45 115 4 mm ...

Page 166: ...ion FCU8 DX220 FCU8 DX230 FCU8 DX231 FCU8 DX202 FCU8 DX213 FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX408 FCU8 DX409 Installation dimension FCU8 DX651 mm 156 0 2 6 6 Unit outline 40 168 2 M5 Screw 4 Unit outline Unit outline mm 156 0 2 4 168 88 0 2 100 6 6 4 3 M5 Screw Unit outline Unit outline Unit outline ...

Page 167: ... 24VDC input 5 CJ35 Machine signal input 16 DCOUT 24VDC output 6 CJ36 Machine signal output 17 FG FG terminal 7 SDI Safety machine signal input 18 FG FG terminal M4 screw 8 SDO Safety machine signal output 19 AIO1 Analog input Analog output 9 SDI1 Safety DI input 20 THERMISTOR Thermistor input 10 SDI2 Safety DI input 21 AI Multi analog input 11 SDO1 Safety relay output No Switch name Function s1 S...

Page 168: ...t use for other equipment to supply the power since we do not guarantee the NC operation by voltage down or noise sneaking CJ31 CJ33 B A B A 20 I X00 20 I X10 20 I X20 20 I X30 19 I X01 19 I X11 19 I X21 19 I X31 18 I X02 18 I X12 18 I X22 18 I X32 17 I X03 17 I X13 17 I X23 17 I X33 16 I X04 16 I X14 16 I X24 16 I X34 15 I X05 15 I X15 15 I X25 15 I X35 14 I X06 14 I X16 14 I X26 14 I X36 13 I X0...

Page 169: ...put voltage at external contact ON 6V or less 18V or more 25 2V or less 2 Input current at external contact ON 3mA or more 3 Input voltage at external contact OFF 20 2V or more 25 2V or less 3 8V or less 4 Input current at external contact OFF 0 7mA or less 5 Input resistance 5kΩ 6 Tolerable chattering time T1 3ms 7 Input signal holding time T2 40ms or more 1 8 input circuit operation delay time T...

Page 170: ...3 17 NC 16 O Y04 16 O Y14 16 O Y24 16 NC 16 O Y24 16 NC 15 O Y05 15 O Y15 15 O Y25 15 NC 15 O Y25 15 NC 14 O Y06 14 O Y16 14 O Y26 14 NC 14 O Y26 14 NC 13 O Y07 13 O Y17 13 O Y27 13 NC 13 O Y27 13 NC 12 O Y08 12 O Y18 12 O Y28 12 NC 12 O Y28 12 NC 11 O Y09 11 O Y19 11 O Y29 11 NC 11 O Y29 11 NC 10 O Y0A 10 O Y1A 10 O Y2A 10 NC 10 O Y2A 10 NC 9 O Y0B 9 O Y1B 9 O Y2B 9 NC 9 O Y2B 9 NC 8 O Y0C 8 O Y1...

Page 171: ... 1 When using an inductive load such as a relay always connect a diode voltage resistance 100V or more twice or more the load current in parallel to the load Insulation method Non insulation Rated load voltage 24VDC Max output current 0 2A point 3 2A or less in the whole unit Output delay time 40μs Y00 Y2F CJ32 CJ34 24VDC Load Source output Control circuit Y 24VDC Source output Control circuit Ind...

Page 172: ... CAUTION 1 When using an inductive load such as a relay always connect a diode in parallel to the load to prevent a counter electromotive force 2 When the rush current exceeds the maximum output current always connect a protective resistor serially to the load to suppress rush currents Y 24VDC Source output Control circuit Load Resistor Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y...

Page 173: ... analog signal output circuit The analog signal output circuit can be used only for FCU8 DX231 Output circuit Output conditions Analog output voltage 10 to 10V 5 Resolution 10V 4095 2 44mV Load conditions External load resistance value 10kΩ or more Output resistance value 500Ω DAC CJ34 AO AO 500Ω Load ...

Page 174: ...3 1116 037 000 Manufacturer WAGO The cable side connector is attached to the unit 16 I X0F 32 COMB 15 I X0E 31 COMA 14 I X0D 30 COMB 13 I X0C 29 COMA 12 I X0B 28 COMB 11 I X0A 27 COMA 10 I X09 26 COMB 9 I X08 25 COMA 8 I X07 24 COMB 7 I X06 23 COMA 6 I X05 22 COMB 5 I X04 21 COMA 4 I X03 20 COMB 3 I X02 19 COMA 2 I X01 18 COMB 1 I X00 17 COMA 16 1 17 32 ...

Page 175: ...external contact ON 18V or more 25 2V or less 2 Input current at external contact ON 3mA or more 9mA or more 3 Input voltage at external contact OFF 3 8V or less 4 0V or less 4 Input current at external contact OFF 0 7mA or less 1 5mA or less 5 Input resistance 5kΩ 2 2kΩ 6 Tolerable chattering time T1 3ms 7 Input signal holding time T2 40ms or more 1 8 input circuit operation delay time T3 and T4 ...

Page 176: ...of digital signal output circuit Use within the specification ranges shown below Output circuit 10 I IO24VB 20 IO0VB 9 I IO24VA 19 IO0VA 8 O Y07 18 COMB 7 O Y06 17 COMA 6 O Y05 16 COMB 5 O Y04 15 COMA 4 O Y03 14 COMB 3 O Y02 13 COMA 2 O Y01 12 COMB 1 O Y00 11 COMA 10 1 11 20 CJ36 IO0VB IO24VA IO0VA IO24VB Y0 Y2 YE COMA Y1 Y3 YF COMB 0V FG Voltage conversion Source output Load Load Stabilized power...

Page 177: ... that the current is less than the maximum output current including the momentary current Insulation method Optocoupler insulation Rated load voltage 24VDC Max output current 2A point 8A or less in the whole unit Output delay time 400μs CAUTION 1 When using an inductive load such as a relay always connect a diode in parallel to the load to prevent a counter electromotive force 2 When the rush curr...

Page 178: ...0 Manufacturer WAGO The cable side connector is attached to the unit 16 I SX07B 32 COMB 15 I SX07A 31 COMA 14 I SX06B 30 COMB 13 I SX06A 29 COMA 12 I SX05B 28 COMB 11 I SX05A 27 COMA 10 I SX04B 26 COMB 9 I SX04A 25 COMA 8 I SX03B 24 COMB 7 I SX03A 23 COMA 6 I SX02B 22 COMB 5 I SX02A 21 COMA 4 I SX01B 20 COMB 3 I SX01A 19 COMA 2 I SX00B 18 COMB 1 I SX00A 17 COMA 16 1 17 32 ...

Page 179: ... or more 25 2V or less 2 Input current at external contact ON 3mA or more 9mA or more 3 Input voltage at external contact OFF 3 8V or less 4 0V or less 4 Input current at external contact OFF 0 7mA or less 1 5mA or less 5 Input resistance 5kΩ 2 2kΩ 6 Tolerable chattering time T1 3ms 7 Input signal holding time T2 40ms or more 1 8 input circuit operation delay time T3 and T4 3 to 16ms 9 Machine sid...

Page 180: ...n the specification ranges shown below Output circuit 10 I IO24VB 20 IO0VB 9 I IO24VA 19 IO0VA 8 O SY03B 18 COMB 7 O SY03A 17 COMA 6 O SY02B 16 COMB 5 O SY02A 15 COMA 4 O SY01B 14 COMB 3 O SY01A 13 COMA 2 O SY00B 12 COMB 1 O SY00A 11 COMA 10 1 11 20 IO0VB IO24VA IO0VA IO24VB SY0A SY3A COMA COMB 0V FG SDO SY0B SY3B 0V FG Source output Load Stabilized power supply Control circuit 24VDC Control circu...

Page 181: ... that the current is less than the maximum output current including the momentary current Insulation method Optocoupler insulation Rated load voltage 24VDC Max output current 2A point 8A or less in the whole unit Output delay time 400μs CAUTION 1 When using an inductive load such as a relay always connect a diode in parallel to the load to prevent a counter electromotive force 2 When the rush curr...

Page 182: ...ctor type Connector 175362 1 2 pole type Connector 175363 1 4 pole type Connector 1318095 1 6 pole type Contact 175218 2 Manufacturer TE Connectivity B A 10 COM 10 I SX04B 9 COM 9 I SX04A 8 COM 8 I SX03B 7 COM 7 I SX03A 6 COM 6 I SX02B 5 COM 5 I SX02A 4 COM 4 I SX01B 3 COM 3 I SX01A 2 COM 2 I SX00B 1 COM 1 I SX00A A1 B1 A10 B10 ...

Page 183: ...al I Internal signal 0V common 1 Input voltage at external contact ON 18V or more 25 2V or less 2 Input current at external contact ON 3mA or more 3 Input voltage at external contact OFF 3 8V or less 4 Input current at external contact OFF 0 7mA or less 5 Input resistance 5kΩ 6 Tolerable chattering time T1 3ms 7 Input signal holding time T2 40ms or more 1 8 input circuit operation delay time T3 an...

Page 184: ...digital signal input circuit Refer to 9 SDI1 Safety DI input 11 SDO1 Safety relay output 12 SDO2 Safety relay output Cable side connector type Connector 178289 4 Contact 175218 2 Manufacturer TE Connectivity B A 6 COM 6 I SX07B 5 COM 5 I SX07A 4 COM 4 I SX06B 3 COM 3 I SX06A 2 COM 2 I SX05B 1 COM 1 I SX05A SDO1 SDO2 B A B A 4 SYR03A 4 SYR03A 4 SYR03B 4 SYR03B 3 SYR02A 3 SYR02A 3 SYR02B 3 SYR02B 2 ...

Page 185: ...ded Life 100 000 times or more with 250VAC 6A resistant load opening closing frequency 20 times min 100 000 times or more with 30VDC 6A resistant load opening closing frequency 20 times min 500 000 times or more with 250VAC 1A resistant load opening closing frequency 30 times min 500 000 times or more with 30VDC 1A resistant load opening closing frequency 30 times min 100 000 times or more with 15...

Page 186: ... typical discharge lamp circuit is configured with a combination of discharge tubes transformers choke coils capacitors and others Because of this be especially careful of the case of a high power factor and a low power supply impedance where the inrush current flowing into the output module can be 20 to 40 times as high as the rated current Note 2 When the wiring is long be careful with the cable...

Page 187: ...at satisfies the following conditions A reverse breakdown voltage is more than ten times as high as the circuit voltage A forward current is more than twice as high as the load current The recovery time is delayed than the CR method Diode zener diode method Use a zener diode whose zener voltage is higher than the power supply voltage This method is suitable for the case where the diode method resu...

Page 188: ... 1 1318119 3 Contact 1318107 1 x6 Manufacturer TE Connectivity 15 DCIN 24VDC input Cable side connector type Connector 2 178288 3 Contact 1 175218 5 Manufacturer TE Connectivity 16 DCOUT 24VDC output Cable side connector type Connector 2 178288 3 Contact 1 175218 5 Manufacturer TE Connectivity A B 1 I O TXRXD 1 I O TXRXD 2 NC 2 0V 3 FG 3 NC 1 I 24V 2 0V 3 FG 1 O 24V 2 0V 3 FG 1 2 3 B A X 1 3 1 3 ...

Page 189: ...ase with FG pattern Cable side connector type Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm 1 0V 11 0V 2 I AI 0 12 I AI 1 3 I AI 2 13 I AI 3 4 NC 14 NC 5 0V 15 0V 6 NC 16 NC 7 O ...

Page 190: ...Except when the accuracy is affected by the noise b Outline of analog signal output circuit Output circuit Output conditions Analog input voltage 10 to 10V Max input rating Note 1 15V Resolution 10 to 10V 4095 4 88mV Precision Within 25mV Note 2 Tolerance 0 35V Analog output voltage 10 to 10V 5 Resolution 10V 4095 2 44mV Load conditions External load resistance value 10kΩ or more Output resistance...

Page 191: ...3 Thermistor CH4 Thermistor CH5 Thermistor CH6 CH7 CH8 CH9 CH10 CH11 CH12 1 FG FG FG FG FG FG 2 NC NC NC NC NC NC 3 Thermistor CH7 Thermistor CH8 Thermistor CH9 Thermistor CH10 Thermistor CH11 Thermistor CH12 4 Thermistor CH7 Thermistor CH8 Thermistor CH9 Thermistor CH10 Thermistor CH11 Thermistor CH12 Measurement temperature 10 0 to 150 0 Resolution 0 1 Accuracy 1 5 Measurement temperature 10 to ...

Page 192: ...e signal within the appropriate input range for the set measurement mode Note Do not input the voltage when the current or temperature thermocouple or resistance temperature detector measurement mode is set This could result in faults of the unit Pay close attention to the combination of the measurement mode setting and input Running in is required for about 10 to 15 minutes after the power is ON ...

Page 193: ...n the conditions below Input voltage range 10V to 10V Max input rating 13V Resolution 10V to 10V 64000 312 5μV Max input delay AI input to R register output 40ms Disconnection detection function Not provided Precision 0 5 FS FS Full Scale Input current range 20mA to 20mA Max input rating 30mA Resolution 20mA to 20mA 32000 1 25μA Max input delay AI input to R register output 40ms Disconnection dete...

Page 194: ...ecision 1 C Max input delay AI input to R register output 40ms Disconnection detection function Provided Precision Note K type 3 C Measurement temperature 40 to 150 C 4 C Measurement temperature 150 to 300 C 5 C Measurement temperature 300 to 450 C 6 C Measurement temperature 450 to 600 C J type 2 8 C Measurement temperature 40 to 150 C 3 8 C Measurement temperature 150 to 300 C 4 8 C Measurement ...

Page 195: ...0 C Resolution 0 1 C Normal mode or 0 03 C High resolution mode Max input delay AI input to R register output 40ms Disconnection detection function Provided Precision Note Pt100 1 5 C Measurement temperature 50 to 150 C 1 8 C Measurement temperature 150 to 300 C Pt1000 1 8 C Measurement temperature 50 to 150 C 2 2 C Measurement temperature 150 to 300 C ADC AI A a FG FCU8 DX409 B b FG SG ADC AI A a...

Page 196: ...cision thermocouple precision When K type or Class2 thermocouple is used if the measurement point temperature is 100 C the overall precision is as below Note According to the thermocouple standard IEC60584 1 K type or Class2 thermocouple precision is 2 5 C or 0 75 of the measurement temperature whichever has the greater value Overall precision 3 C 2 5 C 5 5 C Calculation example of resistance temp...

Page 197: ...ion and Setup Manual 4 General Specifications 158 IB 1501268 K s1 STATION No Station No group setting switch s2 STATION No Station No setting switch s3 STATION No Station No setting switch 1 2 O N 01 2 3 4 5 6 7 8 9 A B C D EF ...

Page 198: ...X202 FCU8 DX408 FCU8 DX409 No Name Function Color Status Details Normal At fault 1 RIOVER RIO communication status Green Lit during RIO 2 0 communication Not lit during RIO 1 0 communication 2 ALM RIO communication error Red Not lit Lit Lit when RIO communication error has occurred 3 FUSE Fuse status Green Lit Not lit Not lit when a fuse has been blown out 4 24VDCIN Energization status of 24VDC in...

Page 199: ...ot lit when a relay has been blown out H3 Safety relay output SYR02 status Green Lit Not lit Not lit when a relay has been blown out H4 Safety relay output SYR03 status Green Lit Not lit Not lit when a relay has been blown out 2 ALM RIO communication error Red Not lit Lit Lit when RIO communication error has occurred 3 DCIN Energization status of 24VDC input of DCIN connector Green Lit Not lit Lit...

Page 200: ...Series Connection and Setup Manual 4 General Specifications 161 IB 1501268 K 4 12 Function Expansion Unit 4 12 1 Encoder Manual Pulse Generator I F Expansion FCU8 EX544 Outline dimension 80 or more mm 30 107 5 124 ...

Page 201: ... Function 1 ENC Encoder input 2 MPG 5V manual pulse generator input CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the device 2 1 ...

Page 202: ...ype Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm 1 0V 11 0V 2 I ENC1Z 12 I ENC1Z 3 I ENC1B 13 I ENC1B 4 I ENC1A 14 I ENC1A 5 0V 15 0V 6 O 5V 16 O 5V 7 NC 17 NC 8 NC 18 NC 9 NC 1...

Page 203: ...e Refer to the waveform below Signal output of the encoder RS422 differential driver output Signal voltage Input voltage range 0V to 5 25V Differential input voltage VIT 0 2V to 5 25V Differential input voltage VIT 5 25V to 0 2V Power supply voltage 5VDC 10 Current consumption 200mA or less Number of pulses per rotation 1024 pulse rev Input frequency rotation speed 136kHz or less 8000r min or less...

Page 204: ...side connector type Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M Note When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm 1 0V 11 0V 2 NC 12 NC 3 NC 13 NC 4 NC 14 NC 5 0V 15 0V 6 O 5V 16 O 5V 7 I HA2A 17 I HA2B 8 I HA1A 18 I HA1B 9 NC...

Page 205: ... output of manual pulse generator Voltage output open collector output Signal voltage H level 3 5V to 5 25V L level 0V to 0 5V Power supply voltage 5VDC 10 Current consumption 100mA or less Number of pulses per rotation 25 pulse rev 100 pulse rev Input frequency rotation speed 1kHz or less 2400r min or less for 25pluse rev 600r min or less for 100pluse rev Cable length 20m or less T b d a c e A B ...

Page 206: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 167 IB 1501268 K 4 13 Communication Expansion Unit 4 13 1 CC Link FCU8 EX561 Outline dimension 80 or more mm 30 94 6 124 ...

Page 207: ...000 BOM GF Manufacturer 3M No Connector name Function 1 CCL CC Link communication CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the device 1 I O DA 2 I O DB 3 DG 4 NC 5 SLD 1 1 5 1 2 ...

Page 208: ...rmal state Not lit Watchdog timer error 2 LRUN Green Lit Data link in process of execution 3 SD Green Lit During data transmission 4 RD Green Lit During data reception 5 ERR Red Lit Switch setting error LERR is also lit overlapping of master parameter error communication error Flashing Other station data link error when it is master station 6 LERR Red Lit Data link communication error Flashing Sta...

Page 209: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 170 IB 1501268 K 4 13 2 PROFIBUS DP FCU8 EX563 Outline dimension 100 or more mm 30 94 6 124 ...

Page 210: ...tors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the device 5V output from connectors are to supply the power for dedicated peripheral devices Do not use for other equipment to supply the power since we do not guarantee the NC operation by voltage down or noise...

Page 211: ...me Color Status Details 1 RUN Green 2 RDY Yellow Module status Green Lit Lit when PROFIBUS DP module is normally operated Green yellow Flashing Boot standby Yellow Lit Boot error Lit No power supply module failure 3 STA Green 4 ERR Red Communication status Green Lit regularly Configuration successful communication unestablished Green Lit randomly Configuration failure stuck error Green Lit Communi...

Page 212: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 173 IB 1501268 K 4 13 3 CC Link IE Field FCU8 EX564 Outline dimension 80 or more mm 30 94 6 124 ...

Page 213: ...r J00026A0165 Manufacturer Japan Telegartner No Connector name Function 1 LAN1 CC Link IE Field communication 2 LAN2 CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the device 1 I O TXRXD0 2 I O TXRXD0 3 I O TXRXD1...

Page 214: ...ta link cyclic transmission stopped Not lit Data link not performed disconnected 4 MST Green Lit Operating as master station Not lit Operating as local station 5 ERR Red Not lit Normal operation Flashing 500 ms interval A data link faulty station detected Flashing 200 ms interval Failure occurring Lit Error in all stations detected or occurring 6 RUN Green Lit Hardware running normally Not lit Har...

Page 215: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 176 IB 1501268 K 4 13 4 EtherNet IP FCU8 EX565 Outline dimension 80 or more mm 30 94 6 124 ...

Page 216: ...or case with FG pattern Cable side connector type Connector J00026A0165 Manufacturer Japan Telegärtner No Connector name Function 1 LAN1 EtherNet IP communication CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the...

Page 217: ...f test Flashing Not lit Waiting for initialization Lit Not lit Normal operation Not lit Flashing Recoverable failure Not lit Lit Unrecoverable failure The hardware needs to be replaced 2 NS Green Red Communication status Flashing green red alternately In self diagnosis Not lit Not lit No IP address Flashing Not lit No connection Lit Not lit Normal operation Not lit Flashing Connection time out Not...

Page 218: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 179 IB 1501268 K 4 13 5 FL net FCU8 EX568 Outline dimension 80 or more mm 30 94 6 124 ...

Page 219: ...se with FG pattern Cable side connector type Connector J00026A0165 Manufacturer Japan Telegärtner No Connector name Function 1 LAN1 FL net communication CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual Failure to observe this could cause bursting damage etc Connect the cables to the designated connectors Incorrect connections could damage the device 1 ...

Page 220: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 181 IB 1501268 K LED 1 Ignore LED of FCU8 EX568 This is used by MITSUBISHI 1 ...

Page 221: ...4 Side Memory I F Unit Note Side memory I F unit is only for 19 type display unit Outline dimension Installation dimension mm 38 154 134 123 28 8 8 66 1 4 2 5 holes Packing thickness 29 0 3 40 4 R2 5 B B 124 0 3 134 0 3 156 8 8 0 8 8 2 9 B B mm Hole 2 M4screw Valid depth of screw 5 5 or more ...

Page 222: ...1 5V Manual Pulse Generator UFO 01 2Z9 100 pulse rev Outline dimension Panel cut dimension Produced by NIDEC NEMICON CORPORATION 3 M4 mm 0 10 2 0 3 0 4 0 50 6 0 7 0 8 0 90 0V A B 80 5 60 6 1 6 2 6 R43 56 58 77 8 89 7 6 M3 x 6 5V Gasket Above size only 72 at equal pitch Panel cut diameter stud Index mm 72 62 at equal pitch ...

Page 223: ...nerator HD60C 25 pulse rev Outline dimension Panel cut dimension 3 6 16 27 0 5 L10 8 89 7 60 t 2 0 3 M4 77 0 5 80 1 58 0 5 60 0 5 mm 24 0 5 56 0 5 Installation of screws stud bolt Packing other than M3 x 6 not possible B A 0V 12V 4 0 3 0 50 6 0 7 0 10 2 0 90 0 8 0 3 4 8 62 2 0 72 0 2 120 mm Divide equally by three ...

Page 224: ...6 1 Synchronous Feed Encoder OSE 1024 3 15 68 Outline dimension 19 5 102 135 5 3 33 2 68 28 20 56 68 4 5 4 21mm 14 3 0 0 11 1 15 0 14 0 1 15 0 14 0 2 26 16 50 15 0 006 0 017 0 009 0 025 2 5 0 012 0 042 3 0 1 0 68 56 50 0 009 0 025 mm Caution plate hole Enlarged drawing of key Valid depth of key groove is Cross section BB ...

Page 225: ...l Specifications 186 IB 1501268 K Connector Connector pin assignment Pin Function Pin Function A A phase K 0V B Z phase L C B phase M D N A phase reverse E Case grounding P Z phase reverse F R B phase reverse G S H 5V T J F J T G L K M H C D E R S P N B A ...

Page 226: ...Panel 4 17 1 Main Panel A B FCU8 KB921 FCU8 KB922 FCU8 KB925 FCU8 KB923 FCU8 KB924 FCU8 KB926 Outline dimension FCU8 KB921 Outline dimension FCU8 KB922 Outline dimension FCU8 KB925 mm 260 140 9 5 60 Space required for wiring mm 260 140 9 5 60 Space required for wiring mm 260 140 9 5 60 Space required for wiring ...

Page 227: ...ral Specifications 188 IB 1501268 K Outline dimension FCU8 KB923 Outline dimension FCU8 KB924 Outline dimension FCU8 KB926 mm 290 140 9 5 60 Space required for wiring mm 290 140 9 5 60 Space required for wiring mm 290 140 9 5 60 Space required for wiring ...

Page 228: ... 3 260 247 246 0 3 0 5 127 113 0 3 126 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 140 6 5 6 5 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes mm 278 0 3 290 277 276 0 3 0 5 127 113 0 3 126 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 140 6 5 6 5 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 ho...

Page 229: ...21 FCU8 KB922 FCU8 KB925 FCU8 KB923 FCU8 KB924 FCU8 KB926 No Connector name Function No Connector name Function 1 DCIN 24VDC input 4 RIOOUT Remote I O 2 0 communication relay 2 DCOUT 24VDC output 5 FG FG terminal 3 RIOIN Remote I O 2 0 communication input 6 SUBP Sub panel connection 5 1 6 2 3 4 5 1 6 2 3 4 ...

Page 230: ...e connector type Connector 2 178288 3 Contact 1 175218 5 Manufacturer TE Connectivity 3 RIOIN Remote I O 2 0 communication input 4 RIOOUT Remote I O 2 0 communication relay Up to 64 remote I O stations can be connected Cable side connector type Connector 1 1318119 3 Contact 1318107 1 Manufacturer TE Connectivity 5 FG FG terminal 1 I 24V 2 0V 3 FG 1 O 24V 2 0V 3 FG A B 1 I O TXRXD 1 I O TXRXD 2 NC ...

Page 231: ...e SW ZR5423 5 B15 0V A15 I Spare SW ZR5423 4 B14 0V A14 I Spare SW ZR5423 3 B13 0V A13 I Memory protection ZR5423 2 B12 NC A12 I RSW3_G ZR5423 1 B11 I RSW3_F ZR5422 D A11 I RSW3_E ZR5422 F B10 I RSW3_D 0V A10 I RSW3_C ZR5423 0 B9 I RSW3_B ZR5422 E A9 I RSW3_A ZR5422 C B8 NC A8 I RSW2_G ZR5422 B B7 I RSW2_F ZR5422 7 A7 I RSW2_E ZR5422 9 B6 I RSW2_D 0V A6 I RSW2_C ZR5422 A B5 I RSW2_B ZR5422 8 A5 I ...

Page 232: ...1 Outline dimension FCU8 KB941 Panel cut dimension FCU8 KB931 FCU8 KB941 mm 140 140 9 5 70 Space required for wiring mm 140 140 9 5 70 Space required for wiring mm 128 0 3 140 127 126 0 3 0 5 127 113 0 3 126 0 3 7 7 7 7 9 13 9 13 6 5 3 5 3 5 0 5 6 5 6 5 0 2 1 0 2 4 M3 140 Unit outline Unit outline Square hole dimension Square hole dimension screw 4 4 holes ...

Page 233: ...N2 Manufacturer Japan Aviation Electronics Cable side connector type Connector IL 7S S3L N Contact IL C2 10000 Manufacturer Japan Aviation Electronics No Switch name No Switch name 1 Rapid traverse override 4 ON switch 2 Emergency stop switch 5 OFF switch 3 Memory protection switch 6 Cutting override A O Output signal a B O Output signal c C O Output signal e D Common terminal E O Output signal d ...

Page 234: ...rminal 110 Manufacturer 3 Memory protection switch Switch type Switch LB6K 2ST2B Manufacturer IDEC Connection Terminal Cable side connector type Connector Faston terminal 110 Manufacturer A O Contact 1 B contact B O Contact 2 B contact 22 O Contact 2 B contact 12 O Contact 1 B contact 24 O Contact 2 A contact 14 O Contact 1 A contact 21 Contact 2 Common 11 Contact 1 Common 1 2 1 2 2 1 2 1 Contact ...

Page 235: ...onnector Faston terminal 110 Manufacturer 5 OFF switch Note Contact LGCOFF terminal and OFF terminal of G170 cable to NO terminal of OFF switch Switch type Switch AH165 SLB11X3 0063 Manufacturer IDEC Connection Terminal Cable side connector type Connector Faston terminal 110 Manufacturer a I Lamp terminal b O Lamp terminal NO O Contact 1 A contact NC O Contact 2 B contact NO O Contact 1 A contact ...

Page 236: ...ctric Connection Connector Switch side connector type Connector IL 7P S3EN2 Manufacturer Japan Aviation Electronics Cable side connector type Connector IL 7S S3L N Contact IL C2 10000 Manufacturer Japan Aviation Electronics A O Output signal a B O Output signal c C O Output signal e D Common terminal E O Output signal d F O Output signal b G O Parity check signal ...

Page 237: ... 40 During storage 20 to 60 Ambient humidity Long term 10 to 75 RH with no dew condensation Short term 10 to 95 RH with no dew condensation Note 1 Vibration resistance During operation 9 8m s2 1 0G or less 10 to 55Hz Shock resistance During storage 98m s2 10 0G or less Working atmosphere No corrosive gases dust or oil mist Power specifications Power voltage 24VDC 5 Ripple noise 240mV P P Current c...

Page 238: ...0 02 D8A6 2 SW1 Emergency stop switch Contact rating Contact 24VDC 1A Contact configuration 2b contacts IDEC Corporation HA1E V2S2VR 8 Host interface cable 5m 3 Membrane switch Note 9 Simplified hand strap IDEC Corporation HG9Z PS1 4 SW2 Enable switch Contact rating Contact 24VDC 50mA Contact configuration 3 position contact 2 OFF ON OFF IDEC Corporation HE3B M2 10 Panel hanging fitting IDEC Corpo...

Page 239: ... 1 10 SW2_C12 Enable switch contact 1 terminal 2 11 SW1_NC11 Emergency stop switch contact 1 terminal 1 12 SW1_NC12 Emergency stop switch contact 1 terminal 2 13 24VDC I 24VDC ground 14 SD TXD O RS 232C communication signal Send Data 15 RD RXD I RS 232C communication signal Receive Data 16 HA O Manual pulse generator A phase signal 17 HB O Manual pulse generator B phase signal 18 SW6_NO1 Switchove...

Page 240: ...01268 K Terminal connections 25 13 9 SW2_C11 10 SW2_C12 21 SW2_C21 22 SW2_C22 11 SW1_NC11 12 SW1_NC12 23 SW1_NC21 24 SW1_NC22 18 SW6_NO1 19 SW6_C1 5V 0V 24VDC 24VDC Handy terminal side Insulation type DC DC converter Enable switch Emergency stop switch Switchover switch 24VDC input ...

Page 241: ... Specifications 202 IB 1501268 K 4 19 Thermistor 4 19 1 Thermistor PT3C 51F M2 Outline dimension Made by SHIBAURA ELECTRONICS Co Ltd Ambient temperature 10 to 190 Insulation resistance 100MΩ or more at 500VDC between case and lead wire 250 10 3 12 3 4 5 mm ...

Page 242: ...Multi Level Cell which is commonly applied to SD cards Note 2 Do not touch the terminal part with fingers etc when handling the SD cards The contamination of the terminal part of SD card causes a contact failure or a trouble Item FCU8 SD001G FCU8 SD004G Capacity 1GB 4GB NAND Flash SLC Note 1 Ambient temperature During operation 25 to 85 During storage 40 to 85 Ambient humidity During operation 5 t...

Page 243: ...ry USB hub USB CD drive USB DVD drive and other USB devices Commercially available devices may not be compatible with MITSUBISHI units or suitable FA environment for temperature or noise wise In the case of using one of them careful performance check must be required by the machine tool builder and necessary noise countermeasures such as executing EMI countermeasures or adding the ferrite cores mu...

Page 244: ...e of emergency always perform backups by having your important data duplicate etc as MITUBISHI will not guarantee the broken or lost data 4 21 3 LAN Interface Control Unit Personal Computer Unit Note 1 Data transfer speed is the theoretical value on the standard and the actual speed will be inferior to the value listed above The transfer speed may be restrained depending on the specification of th...

Page 245: ...M800W M80W Series Connection and Setup Manual 4 General Specifications 206 IB 1501268 K ...

Page 246: ...207 IB 1501268 K 5 Installation ...

Page 247: ...here heat can be radiated from operation panel ΔT Internal temperature rise value 13 C Caution 8 W m2 C can be applied only when the operation panel is so small that the internal temperature stays uniform 3 Points of caution for heat radiation countermeasures when designing mounting state Consider convection in operation panel eliminate heat spots Collect hot air at suction port of heat exchanger ...

Page 248: ...llowing shows an example of calculation applied to heat radiation countermeasures for the operation panel when 19 type display unit is used Because heat will accumulate in the upper portions of the unit install an agitating fan as required 120 440 365 600 500 Display unit Agitating fan ...

Page 249: ...f the molded unit which has lower radiation capacity than the metal plate surface should be excluded for the heat radiation area in principle The bottom of the operation panel which has difficulty in radiating due to the temperature distribution should also be excluded for the heat radiation area in principle Heat radiation area A 0 643 mm2 0 5 0 12 0 6 0 5 2 0 6 0 12 2 0 44 0 365 Top surface Fron...

Page 250: ... otherwise the influence is exerted on the usability of the touchscreen Connect 0V common and FG on the 24VDC power supply 0V DCIN 0V FG 0V ACIN FG FG 0V FG ACIN DCIN 0V FG 0V RIO3 KEYUSB RIO3EXT MPG 0V GDI LAN DCIN 0V FG 0V 24VDC EMG 0V FG GDI LAN SIO RIO SKIP AIO RIO1 RIO2 DCIN 0V FG Indicates that the metal case of connector is connected to FG according to the pattern on PCB Control panel groun...

Page 251: ...ble Example of connection with lead wire Example of connection with clamp fitting 1 Peel part of the cable sheath and expose the shield as shown in the drawing Press the exposed part against the grounding plate with the cable clamp fittings 2 If the cable is thin clamp several together in a bunch 3 Use adequate force when tightening the cable so that the wire material is not damaged 4 Connect each...

Page 252: ... operation of the coil or contact needs to be eliminated Connect the spark killers CR composite element in the parallel with the coil and the contact for the countermeasure The Spark killer is effective in eliminating the noise generated by electromagnetic induction E C 0 033 to 0 1μF R 10 to 120Ω Contact Spark killer Coil Spark killer Spark killer ...

Page 253: ... separately prepared The following two items are needed to protect the whole from surge Surge absorber installation Circuit protector installation 2 Product example of surge absorber Case of OKAYA ELECTRIC INDUSTRIES surge absorber Note Refer to EMC Installation Guidelines EMC Countermeasure Parts Surge Absorber for the outline etc Refer to the manufacturer catalog for detailed characteristics out...

Page 254: ...1501268 K 5 3 Unit Installation 5 3 1 Control Unit Mount the control unit with the prescribed number of fixing screws Note Refer to General Specifications Control Unit for the installation dimension and the screw hole position FCU8 MU042 FCU8 MA041 Fixing screw M5 2 pcs ...

Page 255: ...M800W M80W Series Connection and Setup Manual 5 Installation 216 IB 1501268 K FCU8 MU044 Fixing screw M5 3 pcs ...

Page 256: ... screws Note Refer to General Specifications Display Unit for the panel cut dimension drawing and the screw hole position FCU8 DU121 8 4 type display unit Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 257: ...ion 218 IB 1501268 K FCU8 DU141 10 4 type display unit Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 258: ...tallation 219 IB 1501268 K FCU8 DU181 15 type display unit Fixed on the front side Fixing screw Cheese head screw M3 8pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 8pcs 8 pcs of screw caps are provided with the unit ...

Page 259: ...M800W M80W Series Connection and Setup Manual 5 Installation 220 IB 1501268 K FCU8 DU191 19 type display unit Fixing screw Use M4 10 with spring washer and plain washer 10 screws ...

Page 260: ...M800W M80W Series Connection and Setup Manual 5 Installation 221 IB 1501268 K FCU8 DU192 19 type display unit Fixing screw Use M4 10 with spring washer and plain washer 10 screws ...

Page 261: ...f fixing screws Note Refer to General Specifications Keyboard Unit for the panel cut dimension drawing and the screw hole position FCU8 KB026 KB028 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 262: ... 5 Installation 223 IB 1501268 K FCU8 KB029 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 263: ...Installation 224 IB 1501268 K FCU8 KB041 KB046 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 264: ... 5 Installation 225 IB 1501268 K FCU8 KB047 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 265: ... 5 Installation 226 IB 1501268 K FCU8 KB048 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 266: ...al 5 Installation 227 IB 1501268 K FCU8 KB083 Fixed on the front side Fixing screw Cheese head screw M3 6 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 6 pcs 6 pcs of screw caps a are provided with the unit a ...

Page 267: ...ribed number of fixing screws Note Refer to General Specifications Operation Panel I O Unit for the installation dimension and the screw hole position FCU8 DX830 FCU8 DX834 FCU8 DX837 FCU8 DX730 Fixing screw M3 4 pcs Installation on the back side of the keyboard Operation panel I O unit can be installed on the back side of the keyboard Fixing screw M3 4 pcs ...

Page 268: ...it with the prescribed number of fixing screws Note Refer to General Specifications Remote I O Unit for the installation dimension and the screw hole position FCU8 DX220 FCU8 DX230 FCU8 DX231 FCU8 DX202 FCU8 DX213 FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX408 FCU8 DX409 Fixing screw M5 2pcs FCU8 DX651 Fixing screw M5 3pcs ...

Page 269: ...lation 230 IB 1501268 K Install to DIN rail 1 Set down the rail hook 2 Hook the upper latch of the unit on the DIN rail 3 Push the unit into the rail 4 Lock it Designate the type below as DIN rail standard TH35 7 5Fe 7 5 TH35 7 5AL 7 5 TH35 15Fe 15 1 2 3 4 ...

Page 270: ...expansion unit to the expansion slot 1 EXT1 or expansion slot 2 EXT2 of the control unit 1 Push the tabs at the top and bottom of the cover attached to the expansion slot of the control unit 2 Remove the cover of the expansion slot 3 Insert the expansion unit into the expansion slot The expansion unit is fixed with the tabs 2 3 1 ...

Page 271: ... expansion slot 3 EXT3 or expansion slot 4 EXT4 of the control unit Install the communication expansion unit as follows 1 Push the tabs at the top and bottom of the cover attached to the expansion slot of the control unit 2 Remove the cover of the expansion slot 3 Insert the expansion unit into the expansion slot The expansion unit is fixed with the tabs 2 3 1 ...

Page 272: ... K 5 3 8 Side Memory I F Unit Mount the side memory I F unit with two fixing screws Note 1 Refer to General Specifications Side Memory I F Unit for the installation dimension and the screw hole position Note 2 Side memory I F unit is only for 19 type display unit FCU8 EP201 2 ...

Page 273: ...mber of fixing screws Note Refer to General Specifications Machine Operation Panel for the panel cut dimension drawing and the screw hole position FCU8 KB921 KB922 KB923 KB924 KB925 KB926 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 274: ...tallation 235 IB 1501268 K FCU8 KB931 FCU8 KB941 Fixed on the front side Fixing screw Cheese head screw M3 4 pcs Fixing screws are provided with the unit Fixed on the back side Fixture M3 nut 4 pcs 4 pcs of the screw caps a are provided with the unit a ...

Page 275: ...M800W M80W Series Connection and Setup Manual 5 Installation 236 IB 1501268 K ...

Page 276: ...237 IB 1501268 K 6 Precautions for Connecting ...

Page 277: ...heral devices could be damaged and risks could be imposed Disconnect each cable with the following procedures a For the following type of connector press the tabs with a thumb and forefinger in the direction of the arrow and pull the connector off CAUTION 1 Do not connect or disconnect the cables between units while the power is ON 2 Do not pull the cables when connecting disconnecting it Y 1 2 Pr...

Page 278: ...ble type connector without latches hold the connector with a thumb and forefinger and pull the connector off d For the screw fixed type connector loosen the two fixing screws and pull the connector off CAUTION 1 Do not connect or disconnect the cables between units while the power is ON 2 Do not pull the cables when connecting disconnecting it 1 2 Open Pull 1 2 Hold with thumb and forefinger Pull ...

Page 279: ...own the lock button f For the Ethernet connector pull off while holding down the locked latch g For the USB connector pull off while holding down the locked latch CAUTION 1 Do not connect or disconnect the cables between units while the power is ON 2 Do not pull the cables when connecting disconnecting it 1 2 Press Pull 1 2 Press Pull 1 2 Press Pull ...

Page 280: ... Do not use solvents such as alcohol as the optical fiber material could melt 2 Hold the connector section when connecting or disconnecting the optical connector Holding the fiber cord will result in force exceeding the tolerable tension on the fiber cord and connector connection section and could cause the fiber cord to dislocate from the optical connector thereby inhibiting use 3 The optical con...

Page 281: ...e tensile end such as a pulling eye or cable grip etc 5 Fix the reinforced sheath with a cable clamp so that the mass of the optical communication cable is not directly applied on the fiber cord and connector connection section 6 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the POF cable to break 7 Loop the excessive cable with twice or more than ...

Page 282: ...ker is turned ON and AC power is input to stabilized power supplies 1 and 2 b 24VDC is input to the control unit and the startup of the control unit starts The startup is temporarily stopped when RIO communication gets ready b 24VDC is input and the operation panel I O starts up The personal computer unit waits for startup until the ON switch is pressed c The startup of personal computer unit star...

Page 283: ...C power supply 24VDC stabilized power supply 1 AC power supply a b c d e e a The OFF switch is pressed The shutdown of the personal computer unit starts The personal computer unit notifies S5 signal to the operation panel I O through b S5 signal is notified to the trigger and the power down request is notified to the control unit through c Power supply ON sequence becomes the wait state again for ...

Page 284: ...245 IB 1501268 K 7 Connection of Control Unit ...

Page 285: ...P OPTH1 OPTH2 RIO1 RIO2 RIO3 EMG DCIN J303 J100 J210 G123 J395 J396 G380 J030 J031 J070 J071 J210 RIO3EXT LAN J301 SD LAN2 GDI J303 RIO3 J210 RIO3 Communication expansion unit cable Network cable Control unit Personal computer unit Display unit RS 232C device Skip input Sensor input cable Remote I O unit cable Emergency stop Note 1 terminal 24VDC Stabilized power supply cable Servo Spindle drive u...

Page 286: ...071 J210 RIO3EXT LAN J301 SD LAN2 GDI J303 RIO3 J210 RIO3 Communication expansion unit cable Network cable Control unit Personal computer unit Display unit RS 232C device Skip input Sensor input cable Remote I O unit cable Emergency stop Note 1 terminal 24VDC Stabilized power supply cable Servo Spindle drive unit cable cable Operation panel I O unit cable SD memory card Energy measuring units Netw...

Page 287: ... lead welding on the contacts when a magnetic switch such as relay directly controls 24VDC s ON OFF during 24V power supply to the control unit Use relay with large heat capacity of contacts to control 24VDC s ON OFF Related items Cable drawing Cable J070 J071 Cable Connector pin assignment General Specifications Control Unit DCIN connector 0V 24V AC AC FG NFB MC MC MC ON OFF Y DCIN FG L1 L2 L3 DC...

Page 288: ...Connector pin assignment General Specifications Control Unit ENC connector When not using control unit side emergency stop input signal EMG When not using control unit side emergency stop input signal such as when operation panel I O unit side emergency stop input signal EMG is used invalidate the input signal by using terminal cable G123 G123 cable comes with the control unit J120 24V EMGIN LG R ...

Page 289: ...nit directly wiring the external emergency stop redundantly Refer to Smart safety observation BNP C3072 022 for details Power supply unit MDS E EH CV external emergency stop Example 24V EMGIN LG FG EMG CN24 J120 MDS E EH CV 24V 0V LG 4A 1A 3 2 1 3 2 1 MDS E EH CV R Emergency stop input circuit Stabilized power supply Emergency stop switch Power supply unit Control unit Control unit ...

Page 290: ... input and the power supply unit external emergency stop input from the same emergency stop switch 7 4 Connecting with Personal Computer Unit Connect the personal computer unit to GDI connector of the control unit Related items Cable drawing Cable J303 Cable Connector pin assignment General Specifications Control Unit GDI connector MDS EJ EJH CN9 24V EMGIN LG FG EMG J120 24V 0V LG MDS EJ EJH 3 2 1...

Page 291: ...tion Panel I O Unit Windows based display Connect the operation panel I O unit to RIO3 connector of the control unit Non Windows based display Connect the operation panel I O unit to RIO3 connector of the control unit Related items Cable drawing Cable J210 Cable Connector pin assignment General Specifications Control Unit RIO3 connector GDI LAN2 J303 Control unit Graphic control unit RIO3 RIO3 J21...

Page 292: ...eck the connector position with the actual machine Related items Cable drawing Cable J210 Cable Connector pin assignment General Specifications Control Unit RIO1 connector RIO2 connector RIO3 connector RIO1 RIO2 J210 J210 RIO3 J210 Control unit Remote I O unit Remote I O 1ch Remote I O 2ch Max 64 stations Max input 2048 points Max output 2048 points Max 64 stations Max input 2048 points Max output...

Page 293: ...it so that they run in a straight line from the NC to the drive unit that is a final axis Note that the number of connected axes is limited by the NC Note Refer to Precautions for Using Optical Communication Cable when handling and wiring optical communication cable Cable application table Cable Panel internal wiring Panel external wiring Under 10m 10 to 30m 10m or less 10 to 30m J396 J395 G380 ...

Page 294: ...nnection when using one power supply unit CAUTION 1 Connect the NC and the drive units by the optical communication cables The distance between the NC and the final drive unit must be within 30m and the specified bending radius for wiring inside panel 25mm and for wiring outside panel 50mm or more 2 For the main circuit wiring of the drive unit and power supply unit the drive unit of 200V series i...

Page 295: ...to 1 Connections when using two power supply units within a single NC communication bus system CAUTION 1 The drive unit receiving power L L from each power supply unit must always have NC communication bus connection at the NC side of each power supply unit 2 If two or more power supply units are connected in the drive system confirm that the units are not connected with each other through the L a...

Page 296: ... supplying power L L from MDS EM EMH unit install the optical communication cables in a manner that makes MDS EM EMH unit the final axis Failure to observe this could lead to damage unit 3 When installing the additional axis unit install the spindle drive unit with maximum capacity adjacent to the MDS EM EMH SPV3 and connections for other drive units should be such that the total TE2 wiring length...

Page 297: ...he arrangement of 1500mm or more multiple power supply units are required 5 Arrange large capacity drive units at the left of the power supply unit with the clearance between the drive units being 1mm POINT 1 Arrange large capacity drive units at the left of the power supply unit with the clearance between the drive units being 1mm 2 Power supply units equivalent to the number of large capacity dr...

Page 298: ...iring inside panel 25mm and for wiring outside panel 50mm or more POINT Axis Nos are determined by the rotary switch for setting the axis No Refer to the manual of drive unit The axis No has no relation to the order for connecting to the NC CAUTION Confirm that the TE2 L L wiring is not connected to other power supply before turning the power ON MDS EM EMH SPV3 MDS EM EMH SPV3 Spindle 1st axis Ser...

Page 299: ...he optical cable must be connected at the NC side of the MDS EM EMH unit CAUTION There is a limit to the combination of the drive unit Refer to 7 3 Selection of the Additional Axis Drive Unit in MDS EM EMH Series Specifications Manual MDS EM SPV3 MDS E V1 MDS E SP2 MDS E SP TE2 The optical communication cables from the NC to the final drive unit must be within 30m Optical communication cable Conne...

Page 300: ...rive unit must be within 30m and the specified bending radius for wiring inside panel 25mm and for wiring outside panel 50mm or more POINT Axis Nos are determined by the rotary switch for setting the axis No Refer to the manual of drive unit The axis No has no relation to the order for connecting to the NC MDS EJ V1 MDS EJ V1 MDS EJ V1 MDS EJ SP The optical communication cables from the NC to the ...

Page 301: ...onnecting with RS 232C Device 1 Connect the RS 232C device to SIO connector of the control unit Related items Cable drawing Cable J030 J031 Cable Connector pin assignment General Specifications Control Unit SIO connector 1ch 2ch J031 SIO J031 cable J030 cable Cable name RS 232C device Control unit ...

Page 302: ...Connecting the skip signal cable to a wrong connector causes a damage on the control unit when turning ON the skip signal power supply Confirm the wiring before turning the power ON 1 Connection of skip signal cable 0V connection at COM terminal J100 SK2 COM SK0 COM COM SK6 SK7 SK5 SK4 COM SK1 SK3 SKIP Control unit SKIP SI8 SI1 SI2 SI3 SI4 SI5 SI6 SI7 FG 0V 1 5 11 15 COM 18 2 12 3 13 7 17 8 FG 2 3...

Page 303: ...ring Use semiconductor contacts transistor etc Note 2 Fold the cable shield over the sheath and wrap copper foil tape over it Connect the wound copper foil tape to GND plate of the connector Related items Cable drawing Cable J100 Cable Connector pin assignment General Specifications Control Unit SKIP connector SKIP SI8 SI1 SI2 SI3 SI4 SI5 SI6 SI7 FG 0V 1 5 11 15 COM 18 2 12 3 13 7 17 8 FG 2 35kΩ J...

Page 304: ...rawing Cable J026 J027 Cable Connector pin assignment General Specifications Control Unit AIO connector When using the analog IO and the manual pulse generator at the same time the cables must be prepared by the machine tool builder 5V 0V A B 5V 0V A B 5V 0V A B AIO NO 1 NO 1 NO 2 J026 J027 When connecting one 5V manual pulse generator When connecting two 5V manual pulse generators 5V manual pulse...

Page 305: ...l pulse generator connected to FCU8 EX544 is not subject to the automatic arbitrary assignment Arbitrary assignment Assign the handle I F arbitrary according to the setting values of the parameters 1395 H1_pno 1st handle selection to 1397 H3_pno 3rd handle selection The manual pulse generator connected to FCU8 EX544 also follows the above parameter setting Operation panel I O unit Handle assignmen...

Page 306: ... Device via Encoder Manual Pulse Generator I F Expansion Unit 1 Connecting with synchronous feed encoder 2 Connection of manual pulse generator ENC R050 cable R054 cable Synchronous feed encoder Right angle Straight 5V 0V A B 5V 0V A B 5V 0V A B NO 1 NO 1 NO 2 J026 J027 MPG When connecting one 5V manual pulse generator When connecting two 5V manual pulse generators 5V manual pulse generator Rear v...

Page 307: ...ansion units for which two slots can be used are as follows Any combination not stated below cannot be used Either slot can be used Case 1 FCU8 EX561 CC Link FCU8 EX561 CC Link Case 2 FCU8 EX563 PROFIBUS DP Case 3 FCU8 EX564 CC Link IE Field Case 4 FCU8 EX565 EtherNet IP Case 5 FCU8 EX568 FL net Case 6 FCU8 EX564 CC Link IE Field FCU8 EX563 PROFIBUS DP Case 7 FCU8 EX564 CC Link IE Field Case 8 FCU...

Page 308: ...ator to the final station unit Connection of terminator Excerpt from CC Link cable wiring manual published by CC Link partner association Note 1 Unless the CC Link dedicated cable is used CC Link system does not guarantee its operation For the specifications of the CC Link dedicated cable and the inquiries see the homepage of the CC Link Partner Association http www cc link org Click Product Infor...

Page 309: ...ield tape from wires 3 Insert the wires to the connector for CC Link as below 1pin Blue wire cover notation DA B 2pin White wire cover notation DB W 3pin Yellow wire cover notation DG Y 4pin No connect 5pin Shield wire cover notation SLD 4 Press the connector with the use of a pliers Check that the clamp point is flat to the connector for CC Link 4cm Shield mesh CC Link cable twist shield mesh rem...

Page 310: ...sures of CC Link dedicated cable When the CC Link expansion unit is being used expose the cable by removing a part of the cable sheath and make sure to use the shield clamp for the exogenous noise countermeasure Refer to 4 4 Shield connection to ground of CC Link cable wiring manual published by CC Link partner association for shield wire grounding for CC Link dedicated cable Related item Shield c...

Page 311: ... personal computer PC AT compatible machine Note The communication parameters etc at the time of setup are required to be backed up for maintenance Note 1 Use the rotary switch of PROFIBUS DP unit with the initial value 0 Note 2 The performance is not guaranteed unless the PROFIBUS dedicated cable is used For the specifications of the PROFIBUS dedicated cable or for contact information for any inq...

Page 312: ...being used expose the cable by removing a part of the cable sheath and make sure to use the shield clamp for the exogenous noise countermeasure When you cannot use the shield clamp make sure to install a ferrite core as a substitute to ethernet cable near the expansion unit Related item Shield clamp fitting EMC Installation Guidelines EMC Countermeasure Parts Shield Clamp Fitting Ferrite core EMC ...

Page 313: ...sures of ethernet cable When the EtherNet IP expansion unit is being used expose the cable by removing a part of the cable sheath and make sure to use the shield clamp for the exogenous noise countermeasure When you cannot use the shield clamp make sure to install a ferrite core as a substitute to ethernet cable near the expansion unit Related item Shield clamp fitting EMC Installation Guidelines ...

Page 314: ... cable by removing a part of the cable sheath and make sure to use the shield clamp for the exogenous noise countermeasure When you cannot use the shield clamp make sure to install a ferrite core as a substitute to ethernet cable near the expansion unit Related item Shield clamp fitting EMC Installation Guidelines EMC Countermeasure Parts Shield Clamp Fitting Ferrite core EMC Installation Guidelin...

Page 315: ...M800W M80W Series Connection and Setup Manual 7 Connection of Control Unit 276 IB 1501268 K ...

Page 316: ...277 IB 1501268 K 8 Connection of Personal Computer Unit ...

Page 317: ...V USB2 1 LVDS1 MENUKEY USB2 2 cable Personal computer unit Network cable cable Operation panel I O unit cable Control unit RS 232C device ON OFF switch cable Built in disk of the display unit RS 232C device For 15 type display unit For 19 type display unit Display unit Side Memory I F Unit Display unit 24VDC Stabilized power supply Attached cable of unit Attached cable of unit Attached cable of un...

Page 318: ...abilized power supply to the personal computer unit Related items Cable drawing Cable J070 J071 Cable Cable G170 Cable Connector pin assignment General Specifications Personal Computer Unit DCIN connector ON OFF connector 0V 24V DCIN DCIN Y FG ON OFF LGOFF LGON ON OFF ON OFF G170 J070 J071 Faston terminal 110 for ON OFF switch 24VDC stabilized power supply Personal computer unit ...

Page 319: ...tor pin assignment General Specifications Personal Computer Unit GDI connector 8 4 Connecting with Operation Panel I O Unit Connect the operation panel I O unit to KEYUSB connector of the personal computer unit Related items Cable drawing Cable J291 Cable Connector pin assignment General Specifications Personal Computer Unit KEYUSB connector GDI GDI J303 Control unit Personal computer unit KEYUSB ...

Page 320: ...connector of the personal computer unit J292 cable is provided with the side memory I F unit Note 1 Do not use the commercially available USB cable or it may cause the malfunction Note 2 The side memory I F unit can be connected to USB2 to USB2 6 connectors Note 3 Side memory I F unit is only for 19 type display unit J292 L1 0M PCUSB USB2 2 J292 Side memory I F unit Personal computer unit ...

Page 321: ...M800W M80W Series Connection and Setup Manual 8 Connection of Personal Computer Unit 282 IB 1501268 K ...

Page 322: ...283 IB 1501268 K 9 Connection of Graphic Control Unit ...

Page 323: ...NUKEY LCD BL MENUKEY cable Network Graphic Control Unit Display unit RS 232C device cable cable Operation panel I O unit cable Emergency stop signal cable Attached cable of unit Attached cable of unit Attached cable of unit ON OFF switch cable cable Control unit Attached cable of unit For 15 type 10 4 type display unit Display unit Attached cable of unit Attached cable of unit Attached cable of un...

Page 324: ...stabilized power supply to the graphic control unit Related items Cable drawing Cable J070 J071 Cable Cable J170 Cable Connector pin assignment General Specifications Graphic Control Unit DCIN connector ENC connector 0V 24V DCIN DCIN Y FG ON OFF ENC J170 J070 J071 ON OFF LGON ON OFF LGOFF Faston terminal 110 for ON OFF switch 24VDC stabilized power supply Graphic control unit ...

Page 325: ...nit side emergency stop input signal EMG such as when control unit side emergency stop input signal EMG is used invalidate the input signal by using terminal cable G123 Note that G123 cable does not come with the graphic control unit G123 cable comes with the control unit Note When installing emergency stop switch at operation panel and electric cabinet each both emergency stop input signals EMG t...

Page 326: ...e Connector pin assignment General Specifications Graphic Control Unit LAN2 connector 9 5 Connecting with Operation Panel I O Unit Connect the graphic control unit to CJ71 connector of the personal computer unit Related items Cable drawing Cable J010 Cable Connector pin assignment General Specifications Graphic Control Unit CJ71 connector GDI LAN2 J303 Control unit Graphic control unit CJ71 CJ71 J...

Page 327: ...ng with RS 232C Device Connect the RS 232C device to SIO connector of the graphic control unit Related items Cable drawing Cable J030 J031 Cable Connector pin assignment General Specifications Graphic Control Unit SIO connector 1ch 2ch J031 SIO J031 cable J030 cable Cable name RS 232C device Graphic control unit ...

Page 328: ...289 IB 1501268 K 10 Connection of Keyboard Unit ...

Page 329: ...e from the keyboard unit is briefly explained in this chapter 10 1 Keyboard Unit Connection System Drawing 10 2 Connecting with Operation Panel I O Unit Connect the operation panel I O unit to connector of the keyboard unit NCKB G402 Operation panel I O unit cable Keyboard unit NCKB G402 Operation panel I O unit Keyboard unit Rear view cable ...

Page 330: ...291 IB 1501268 K 11 Connection of Operation Panel I O Unit ...

Page 331: ...10 J350 J351 J350 J351 J350 J351 J350 J351 J020 J021 J022 J120 J070 J071 J291 J023 J024 J025 NCKB G402 CJ71 CJ71 J010 SDI OPKB J460 J461 Control unit Operation panel I O unit Remote I O unit Machine control panel switchboard etc Machine control panel switchboard etc Machine control panel switchboard etc 5V manual pulse generator Emergency stop signal Personal computer unit 12V manual pulse generat...

Page 332: ...r Supply Connect 24VDC power supply general purpose stabilized power supply to the operation panel I O unit Related items Cable drawing Cable J070 J071 Cable Connector pin assignment General Specifications Operation Panel I O Unit DCIN connector 0V 24V DCIN DCIN Y FG J070 J071 Operation panel I O unit 24VDC stabilized power supply ...

Page 333: ...unit side emergency stop input signal EMG such as when control unit side emergency stop input signal EMG is used invalidate the input signal by using terminal cable G123 Note that G123 cable does not come with the operation panel I O unit G123 cable comes with the control unit Note When installing emergency stop switch at operation panel and electric cabinet each both emergency stop input signals ...

Page 334: ...M800W M80W Series Connection and Setup Manual 11 Connection of Operation Panel I O Unit 295 IB 1501268 K 11 4 Connecting with Frame Ground Round terminal Frame ground M4 screw FG FG FG ...

Page 335: ... I O unit Non Windows based display Connect the control unit to RIO3EXT connector of the operation panel I O unit Related items Cable drawing Cable J210 Cable Connector pin assignment General Specifications Operation Panel I O Unit RIO3 connector RIO3EXT connector RIO3 RIO3 J210 RIO3EXT RIO2 0 R2 TM A B AMP D 2 Control unit Operation panel I O unit Terminator Connector RIO3 J210 RIO3EXT Control un...

Page 336: ...nector 11 7 Connecting with Graphic Control Unit Connect the personal computer unit to CJ71 connector of the graphic control unit Related items Cable drawing Cable J010 Cable Connector pin assignment General Specifications Operation Panel I O Unit CJ71 connector 11 8 Connecting with Keyboard Unit Connect the keyboard unit to NCKB connector of the operation panel I O unit KEYUSB KEYUSB J291 Operati...

Page 337: ...tations Related items Cable drawing Cable J210 Cable Connector pin assignment General Specifications Operation Panel I O Unit RIO3 connector RIO3EXT connector Note The maximum connectable number of remote I O units is 32 Operation panel I O unit RIO occupied stations FCU8 DX830 DX834 DX837 1 to 4 7 to 14 20 to 22 Operation panel I O unit RIO occupied stations FCU8 DX730 1 to 2 7 to 12 20 to 22 J21...

Page 338: ...ing parameters which is suitable for your manual pulse generator 5V manual pulse generator UFO 01 2Z9 1240 set12 bit0 1 100 pulse rev 12V manual pulse generator HD60C 1240 set12 bit0 0 25 pulse rev 1 Connecting with 5V manual pulse generator maximum cable length 20m Connect the 5V manual pulse generator to the connector MPG MPG NO 1 NO 1 NO 2 NO 2 NO 3 NO 1 5V 0V A B 5V 0V A B 5V 0V A B 5V 0V A B ...

Page 339: ...25pulse rev or 100pulse rev on the parameter screen Related items Cable drawing Cable J020 J021 J022 Cable and Cable J023 J024 J025 Cable Connector pin assignment General Specifications Operation Panel I O Unit MPG connector MPG 12V 0V A B NO 1 NO 1 NO 2 NO 2 NO 3 NO 1 12V 0V A B 12V 0V A B 12V 0V A B 12V 0V A B 12V 0V A B J020 J021 J022 12V manual pulse generator HD60C Rear view When connecting t...

Page 340: ...e manual pulse generator connected to FCU8 EX544 is not subject to the automatic arbitrary assignment Arbitrary assignment Assign the handle I F arbitrary according to the setting values of the parameters 1395 H1_pno 1st handle selection to 1397 H3_pno 3rd handle selection The manual pulse generator connected to FCU8 EX544 also follows the above parameter setting Operation panel I O unit Handle as...

Page 341: ...wing Cable J351 Cable Connector pin assignment General Specifications Operation Panel I O Unit CG31 CG32 CG33 CG34 connector FCU8 DX834 Related items Cable drawing Cable J351 Cable and Cable J461 Cable Connector pin assignment General Specifications Operation Panel I O Unit CG31 CG32 CG33 CG34 OPKB connector J351 J351 CG31 CG32 CG33 CG34 Machine operation panel example Operation panel I O unit J35...

Page 342: ... O Unit CG31 CG32 CG33 CG34 SDI connector J351 J351 CG31 CG32 CG33 CG34 SDI 2 2 2 2 0 08 1 5 mm 0 08 1 5 mm 0 25 0 75 mm 0 25 1 0 mm 210 719 WAGO WAGO Applicable cable Solid wire Twisted wire Bar terminal with insulation collar Bar terminal without insulation collar Wire mounting tool type Screwdriver Manufacturer Bar terminal type Bar terminal Manufacturer 216 series Machine operation panel examp...

Page 343: ... B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 B04 B03 B02 B01 A04 A03 A02 A01 1 2 3 DCIN 24V 0V FG 1 2 3 DCIN 24V 0V FG X200 X201 X202 X203 X204 X205 X206 X207 X208 X209 X20A X20B X20C X20D X20E X20F X210 X211 X212 X213 X214 X215 X216 X217 X218 X219 X21A X21B X21C X21D X21E X21F DICOM 㻰㻵㻯㻻㻹 X220 X221 X222 X223 X224 X225 X22...

Page 344: ...B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 B04 B03 B02 B01 A04 A03 A02 A01 1 2 3 DCIN 24V 0V FG 1 2 3 DCIN 24V 0V FG X200 X201 X202 X203 X204 X205 X206 X207 X208 X209 X20A X20B X20C X20D X20E X20F X210 X211 X212 X213 X214 X215 X216 X217 X218 X219 X21A X21B X21C X21D X21E X21F DICOM DICOM NC 24V 24V X220 X221 X222 X223 X22...

Page 345: ... A02 A01 1 2 3 DCIN 24V 0V FG CG34 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 1 2 3 DCIN 24V 0V FG A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 B04 B03 B02 B01 A04 A03 A02 A01 Y200 Y201 Y202 Y203 Y204 Y205 Y206 Y207 Y208 Y209 Y20A Y20B Y20C Y20D Y20E Y20F Y210 Y211 Y212 Y213 Y214 Y215 Y216 Y217 Y218 Y219 Y21A Y21B Y21C Y21D Y21E Y21F DOCOM DOCOM DOCOM DOCOM ...

Page 346: ...A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 Y210 Y211 Y212 Y213 Y214 Y215 Y216 Y217 Y218 Y219 Y21A Y21B Y21C Y21D Y21E Y21F B04 B03 B02 B01 A04 A03 A02 A01 0V FG FCU8 DX834 1 2 3 DCIN 24V 0V FG 0V 0V 24V 24V 24V 24V 24V 24V CG34 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 Y220 Y221 Y222 Y223 Y224 Y225 Y226 Y227 Y228 Y229 Y22A Y22B Y22C Y22D Y22E Y22F A20 A19 A18 A17 A16 A15 A14 A13...

Page 347: ...01A SX01B COMB COMA SX02A SX02B COMB COMA SX03A SX03B COMB COMA SX04A SX04B COMB COMA SX05A SX05B COMB COMA SX06A SX06B COMB COMA SX07A SX07B COMB COMA SDI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 2 3 DCIN 24V 0V FG 17 35 18 36 IO24VA IO24VB IO0VA IO0VB 24VDC Stabilized power supply Machine side 24VDC Stabilized power supply 24VDC Stabilized power su...

Page 348: ...ations Operation Panel I O Unit KYC0 X240 KYC1 KYC2 KYC3 KYC4 KYC5 KYC6 KYC7 X241 KYD0 X242 X243 X244 X245 X246 X247 X248 X249 KYD1 KYD2 KYD3 KYD4 KYD5 KYD6 KYD7 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 OPKB X24A X24B X24C X24D X24E X24F X250 X251 X252 X253 X254 X255 X256 X257 X258 X259 X25A X25B X25C X25D X25E X25F X260 X261 X262 X263 X264 X265 X266 X267 X268 X269 X26A X26B X26C X26D X26E ...

Page 349: ...242 Y243 Y244 Y245 Y246 Y247 Y248 Y249 Y24A Y24B Y24C Y24D Y24E Y24F LC0A LC1A LC2A LC3A LD0A LD1A LD2A Y250 Y251 Y252 Y253 Y254 Y255 Y256 Y257 Y258 Y259 Y25A Y25B Y25C Y25D Y25E Y25F LD3A LD4A LD5A LD6A LD7A Y260 Y261 Y262 Y263 Y264 Y265 Y266 Y267 Y268 Y269 Y26A Y26B Y26C Y26D Y26E Y26F LC0B LC1B LC2B LC3B LD0B LD1B LD2B Y270 Y271 Y272 Y273 Y274 Y275 Y276 Y277 Y278 Y279 Y27A Y27B Y27C Y27D Y27E Y...

Page 350: ...311 IB 1501268 K 12 Connection of Remote I O Unit ...

Page 351: ...e operation panel refer to the chapter Connection of Machine Operation Panel CJ31 CJ33 CJ32 CJ34 CJ35 CJ36 DCIN J070 J071 SDI SDO RIO2 J210 RIO1 J210 J350 J351 J350 J351 SDI1 SDI2 SDO1 SDO2 AIO1 J221 THERMISTOR AI Thermistor Remote I O unit Control unit etc Remote I O unit Machine control panel etc Machine control panel etc Machine control panel etc Machine control panel etc cable Machine control ...

Page 352: ...eral purpose stabilized power supply to the remote I O unit FCU8 DX220 FCU8 DX230 FCU8 DX231 FCU8 DX202 FCU8 DX213 FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX408 FCU8 DX409 Related items Cable drawing Cable J070 J071 Cable Connector pin assignment General Specifications Remote I O Unit DCIN connector 0V FG 24V 0V FG DCIN J070 071 24VDC Stabilized power supply ...

Page 353: ... O Unit 314 IB 1501268 K FCU8 DX651 Related items Cable drawing Cable J070 J071 Cable Cable G071 Cable Connector pin assignment General Specifications Remote I O Unit DCIN connector 0V FG 24V 0V J070 071 FG DCIN G071 DCIN DCOUT Y Y 24VDC Stabilized power supply cable cable ...

Page 354: ...me Ground FCU8 DX220 FCU8 DX230 FCU8 DX231 FCU8 DX202 FCU8 DX213 FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX408 FCU8 DX409 Flat terminal type Flat terminal 175021 1 175023 1 Protection cover 174817 2 Manufacturer TE Connectivity FCU8 DX651 FG Frame ground 250 Series flat terminal FG M4 Round terminal screw Frame ground ...

Page 355: ...connector position with the actual machine Refer to 20 6 2 Connection and Station No Setting on Remote I O Unit for the station No setting RIO1 RIO2 J210 J210 RIO3 J210 Control unit Remote I O unit Remote I O 1ch Remote I O 2ch Max 64 stations Max input 2048 points Max output 2048 points Max 64 stations Max input 2048 points Max output 2048 points Max 64 stations Max input 2048 points Max output 2...

Page 356: ... to 20 6 2 Connection and Station No Setting on Remote I O Unit for the station No setting Note The maximum connectable number of remote I O units is 32 Operation panel I O unit RIO occupied stations FCU8 DX830 DX834 DX837 1 to 4 7 to 14 20 to 22 Operation panel I O unit RIO occupied stations FCU8 DX730 1 to 2 7 to 12 20 to 22 J210 RIO3 J210 RIO3 RIO3EXT Control unit Remote I O unit Max 49 station...

Page 357: ... General Specifications Remote I O Unit CJ31 CJ32 connector FCU8 DX230 FCU8 DX231 Related items Cable drawing Cable J351 Cable Connector pin assignment General Specifications Remote I O Unit CJ31 CJ32 CJ33 CJ34 connector CAUTION 1 Connect the cable to the designated connector Incorrect connections could damage the device 2 Do not connect or disconnect the connection cables between each unit while ...

Page 358: ...A01 DICOM DICOM FCU8 DX230 231 CJ31 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F B04 B03 B02 B01 A04 A03 A02 A01 0V FG DICOM DICOM FCU8 DX220 230 231 651 1 2 3 DCIN 24V 0V FG 0V FG 1 2 3 DC...

Page 359: ... A01 DICOM DICOM FCU8 DX230 231 CJ31 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F B04 B03 B02 B01 A04 A03 A02 A01 0V FG DICOM DICOM FCU8 DX220 230 231 651 0V FG 1 2 3 DCIN 24V 0V FG 0V FG 1...

Page 360: ...6 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F B04 B03 B02 B01 A04 A03 A02 A01 0V FG FCU8 DX220 230 651 1 2 3 DCIN 24V 0V FG CJ34 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 B04 B03 B02 B01 A04 A03 A02 A01 FCU8 DX230 0V FG 1 2 3 DCIN 24V 0V FG NC NC 24V 24V NC ...

Page 361: ...18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F B04 B03 B02 B01 A04 A03 A02 A01 0V FG FCU8 DX231 1 2 3 DCIN 24V 0V FG CJ34 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 B09 B08 B07 B06 B05 Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 B04 B03 B02 B01 A04 A03 A02 A01 FCU8 DX231 AO AO 0V FG 1 2 3 DCIN 24V 0V FG NC 24V 24V NC NC NC NC NC ...

Page 362: ...t the cable to the designated connector Incorrect connections could damage the device 2 Do not connect or disconnect the connection cables between each unit while the power is ON FCU8 DX213 213 1 CJ35 FCU8 DX654 654 1 SDI FCU8 DX213 213 1 CJ36 FCU8 DX654 654 1 SDO 2 2 2 2 0 08 1 5 mm 0 08 1 5 mm 0 25 0 75 mm 0 25 1 0 mm 210 719 WAGO WAGO Applicable cable Solid wire Twisted wire Bar terminal with i...

Page 363: ...rewdriver blade width 2 5mm 2 Insert the wire and then pull the screwdriver out Mounting the connector 1 Push the connector to the lock lever position 2 Push the right and left lock levers up simultaneously Removing the connector 1 Push the right and left lock levers down simultaneously 2 Release the lock and pull the connector out 1 2 ...

Page 364: ...MB X0C COMA X0D COMB X0E COMA X0F COMB X01 COMB X02 COMA X03 COMB X04 COMA X05 COMB X06 COMA X07 COMB X08 COMA CJ35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 19 10 20 CJ36 X00 0V FG FCU8 DX213 213 1 COMA IO24VA IO24VB IO0VA IO0VB 0V FG 1 2 3 DCIN 24V 0V FG 24VDC 24VDC Stabilized power supply Machine side Stabilized power supply ...

Page 365: ... X0B X0C X0D X0E X0F X01 X02 X03 X04 X05 X06 X07 X08 CJ35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 19 10 20 CJ36 X00 0V FG IO0VA IO0VB 0V FG 1 2 3 DCIN 24V 0V FG COMB COMA COMB COMA COMB COMA COMB COMA COMB COMA COMB COMA COMB COMA COMB COMA IO24VA IO24VB 24VDC 24VDC Stabilized power supply Machine side Stabilized power supply ...

Page 366: ...utput FCU8 DX213 FCU8 DX213 1 FCU8 DX213 213 1 Y01 COMB Y02 COMA Y03 COMB Y04 COMA Y05 COMB Y06 COMA Y07 COMB CJ36 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 9 19 10 20 Y00 0V FG COMA IO24VA IO24VB IO0VA IO0VB 0V FG 1 2 3 DCIN 24V 0V FG 24VDC 24VDC Stabilized power supply Machine side Stabilized power supply ...

Page 367: ...2B COMB COMA SX03A SX03B COMB COMA SX04A SX04B COMB COMA SX05A SX05B COMB COMA SX06A SX06B COMB COMA SX07A SX07B COMB COMA SDI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 FCU8 DX654 654 1 0V FG 1 2 3 DCIN 24V 0V FG 9 19 10 20 0V FG IO24VA IO24VB IO0VA IO0VB 0V FG SDO 24VDC Stabilized power supply Machine side 24VDC Stabilized power supply 24VDC Stabilized...

Page 368: ...SX03A SX03B SX04A SX04B SX05A SX05B SX06A SX06B SX07A SX07B SDI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 0V FG 1 2 3 DCIN 24V 0V FG 9 19 10 20 0V FG IO0VA IO0VB 0V FG SDO COMA COMB COMA COMB COMA COMB COMA COMB COMA COMB COMA COMB COMA COMB COMA COMB IO24VA IO24VB 24VDC Stabilized power supply Machine side 24VDC Stabilized power supply 24VDC Stabilized...

Page 369: ... 14 15 16 17 18 SY00A COMA COMB COMA COMB COMA COMB COMA COMB SY00B SY01A SY01B SY02A SY02B SY03A SY03B 9 19 10 20 0V FG IO24VA IO24VB IO0VA IO0VB 0V FG FCU8 DX654 654 1 0V FG 1 2 3 DCIN 24V 0V FG Safety relay Load Safety relay Load Safety relay Load Safety relay Load 24VDC Stabilized power supply Machine side 24VDC Stabilized power supply 24VDC Stabilized power supply ...

Page 370: ... the device 2 Do not connect or disconnect the connection cables between each unit while the power is ON SX00A SX00B COM COM SX01A SX01B COM COM SX02A SX02B COM COM SX03A SX03B COM COM SX04A SX04B COM COM SX05A SX05B COM COM SX06A SX06B COM COM SX07A SX07B COM COM SDI1 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B1 B2 B3 B4 B5 B6 FCU8 DX651 1 2 3 DCIN 24V 0V FG ...

Page 371: ...A1 B1 FCU8 DX651 H2 DC24V SY01A SDO1 A2 B2 SY01B SX09A SX09B SDO2 A2 B2 H3 DC24V SY02A SDO1 A3 B3 SY02B SX0AA SX0AB SDO2 A3 B3 H4 DC24V SY03A SDO1 A4 B4 SY03B SX0BA SX0BB SDO2 A4 B4 SYR00A SYR00A SYR00B SYR00B SYR01A SYR01A SYR01B SYR01B SYR02A SYR02A SYR02B SYR02B SYR03A SYR03A SYR03B SYR03B Relay Feedback Relay Feedback Relay Feedback Relay Feedback Machine side ...

Page 372: ...For the analog input output signals connect J221 cable to the AIO1 connector of FCU8 DX202 The analog input output signals are available to connect up to four points for the input and up to one point for the output Related items Cable drawing Cable J221 Cable Connector pin assignment General Specifications Remote I O Unit AIO1 connector J221 AIO1 ...

Page 373: ...Connect the cable to the designated connector Incorrect connections could damage the device 2 Do not connect or disconnect the connection cables between each unit while the power is ON AIO1 7 9 2 1 AO 0V AI0 0V FG 1 2 3 DCIN 24V 0V FG 12 11 AI1 3 5 AI2 13 15 AI3 FCU8 DX202 Machine side 24VDC Stabilized power supply Shield Shell ...

Page 374: ...black LF 1P X 22AWG made by Taiyo Cabletec Related items Connector pin assignment General Specifications Remote I O Unit THERMISTOR connector Note 1 Connect the cable to the designated connector Incorrect connections could damage the device 2 Do not connect or disconnect the connection cables between each unit while the power is ON 3 Use the cable with shield and ground it in order to reduce the i...

Page 375: ... surface with the protection tube 2 Twist the shield of the cable or pull out the drain wire 3 Insert the wire into the THERMISTOR connecter as follows 1 pin Twisted shield wire or drain wire 2 pin Not connected 3 pin Thermistor 4 pin Thermistor 4 Crimp the THERMISTOR connector with pliers Make sure the crimp is horizontal Thermistor Cable with shield THERMISTOR connector 4 3 2 1 Tube for protecti...

Page 376: ...68 K Connecting with thermistor FCU8 DX408 THERMISTOR FG 4 CH1 FCU8 DX408 1 FG 4 CH2 1 FG 4 CH12 1 0V FG 1 2 3 DCIN 0V FG 24V 3 3 3 Shield Thermistor Thermistor CH1 Thermistor Thermistor CH2 Thermistor Thermistor CH12 24VDC Stabilized power supply Thermistor CH1 Thermistor CH2 Thermistor CH12 ...

Page 377: ...emperature detector and cable with shield Precautions Input the appropriate signal for the set measurement mode Note Do not input the voltage when the current or temperature thermocouple or resistance temperature detector measurement mode is set This could result in faults of the unit Pay close attention to the combination of the measurement mode setting and input Running in is required for about ...

Page 378: ...inal type Type AI series Manufacturer Phoenix Contact Crimp tool type Type CRIMPFOX 6 Manufacturer Phoenix Contact Recommended cable with shield material Type HK SB 20276XL LF Manufacturer Taiyo Cabletec Select the wire diameter from AI connector specification FCU8 DX409 AI Resistance temperature detector Conducting wire A Conducting wire B Line resistance of conducting wire A B C and D is 10Ω or ...

Page 379: ...iver out of the wire opening lever Mounting the connector 1 Push the connector to the lock and release LR lever position 2 When the connector is pushed in to the end the LR lever is applied If the lever is loose lift up the latch and tighten the lever Removing the connector 1 Push the lock and release LR levers down simultaneously 2 After unlocking the connector is pushed out by the LR lever and l...

Page 380: ...reduce the influence of noise Connect the shield to FG pin of AI connector Ground the machine side too Do not connect or disconnect the cables between units while the power is ON AI 3 5 1 FCU8 DX409 FG 0V FG 1 2 3 DCIN 0V FG 24V V V FG 7 9 12 FG V V FG 15 17 13 FG V V FG 19 21 24 FG V V FG CH1 CH2 CH3 CH4 24VDC Shield Machine side Stabilized power supply Shield Shield Shield ...

Page 381: ...reduce the influence of noise Connect the shield to FG pin of AI connector Ground the machine side too Do not connect or disconnect the cables between units while the power is ON AI 4 5 1 FCU8 DX409 FG I I 8 9 12 FG I I 16 17 13 FG I I 20 21 24 FG I I 0V FG 1 2 3 DCIN 0V FG 24V CH1 CH2 CH3 CH4 FG FG FG FG 24VDC Shield Machine side Shield Shield Shield Stabilized power supply ...

Page 382: ... AI 3 5 1 FCU8 DX409 4 6 Pt100 FG Pt100 AI CJ CJ V V CJ CJ CH1 7 9 12 8 10 Pt100 FG V V CJ CJ CH2 15 17 13 16 18 Pt100 FG V V CJ CJ CH3 19 21 24 20 22 Pt100 FG V V CJ CJ CH4 0V FG 1 2 3 DCIN 0V FG 24V FG FG FG FG 24VDC Thermocouple Cold junction compensation resistor Set the lead length 2cm or shorter including the length to insert to AI connector As a guide Shield Cold junction compensation resis...

Page 383: ...oise Connect the shield to FG pin of AI connector Ground the cold junction compensation resistor side too Do not connect or disconnect the cables between units while the power is ON AI 3 1 FCU8 DX409 5 6 FG A B b CH1 7 12 9 10 FG A B b CH2 15 13 17 18 FG A B b CH3 19 24 21 22 FG A B b CH4 0V FG 1 2 3 DCIN 0V FG 24V FG FG FG FG 24VDC 3 wire type Resistance temperature detector Shield Resistance tem...

Page 384: ...stor side too Do not connect or disconnect the cables between units while the power is ON AI 3 1 FCU8 DX409 5 6 FG A B b CH1 7 12 9 10 FG A B b CH2 15 13 17 18 FG A B b CH3 19 24 21 22 FG A B b CH4 0V FG 1 2 3 DCIN 0V FG 24V a a 4 8 a 16 a 20 FG FG FG FG 24VDC 4 wire type Resistance temperature detector Shield Resistance temperature detector Shield Resistance temperature detector Shield Resistance...

Page 385: ...M800W M80W Series Connection and Setup Manual 12 Connection of Remote I O Unit 346 IB 1501268 K ...

Page 386: ...347 IB 1501268 K 13 Connection of Side Memory I F Unit ...

Page 387: ...d in this chapter Note Side memory I F unit is only for 19 type display unit 13 1 Side Memory I F Unit Connection System Drawing 13 2 Connecting with Personal Computer Unit Connect the personal computer unit to the connector of the side memory I F unit USB2 2 PCUSB J292 Personal computer unit Side Memory I F Unit cable J292 L1 0M PCUSB USB2 2 J292 Side memory I F unit Personal computer unit ...

Page 388: ...349 IB 1501268 K 14 Connection of Manual Pulse Generator ...

Page 389: ...26 J027 MPG J020 J021 J022 MPG J023 J024 J025 MPG J026 J027 Control unit cable 5V manual pulse generator 5V manual pulse generator 12V manual pulse generator cable Operation panel I O unit cable Operation panel I O unit Connecting to control unit 5V Connecting to operation panel I O unit 12V Connecting to operation panel I O unit 5V cable 5V manual pulse generator Connecting to Encoder manual puls...

Page 390: ...J026 J027 When connecting one 5V manual pulse generator When connecting two 5V manual pulse generators 5V manual pulse generator Rear view Rear view 5V manual pulse generator MPG NO 1 NO 1 NO 2 NO 2 NO 3 NO 1 5V 0V A B 5V 0V A B 5V 0V A B 5V 0V A B 5V 0V A B 5V 0V A B J023 J024 J025 When connecting one 5V manual pulse generator When connecting two 5V manual pulse generators When connecting three 5...

Page 391: ...tor I F Expansion Unit MPG 12V 0V A B NO 1 NO 1 NO 2 NO 2 NO 3 NO 1 12V 0V A B 12V 0V A B 12V 0V A B 12V 0V A B 12V 0V A B J020 J021 J022 12V manual pulse generator HD60C Rear view When connecting three 12V manual pulse generators When connecting two 12V manual pulse generators When connecting one 12V manual pulse generator Operation panel I O unit 5V 0V A B 5V 0V A B 5V 0V A B NO 1 NO 1 NO 2 J026...

Page 392: ...353 IB 1501268 K 15 Connection of Synchronous Feed Encoder ...

Page 393: ...from the synchronous feed encoder is explained in this chapter 15 1 Synchronous Feed Encoder Connection System Drawing 15 2 Connecting with Encoder Manual Pulse Generator I F Expansion Unit ENC R050 R054 cable Synchronous feed encoder Encoder manual pulse generator I F expansion unit ENC R050 cable R054 cable Synchronous feed encoder Right angle Straight ...

Page 394: ...355 IB 1501268 K 16 Connection of Machine Operation Panel ...

Page 395: ...ation panel to each unit and device 16 1 Machine Operation Panel Connection System Drawing SUBP J210 RIO3 RIO3 RIO3EXT RIOIN J210 0V FG DCIN J070 071 DCIN DCOUT J121 EMG G460 24VDC Stabilized power supply G071 Only when relaying the power Operation panel I O unit Control unit Machine operation panel main panel Machine operation panel sub panel Emergency stop switch ...

Page 396: ...ms Cable drawing Cable J070 J071 Cable Connector pin assignment General Specifications Machine Operation Panel Main Panel A B DCIN connector When sharing the 24VDC power supply with the control unit connect a 24VDC relay cable FCU8 KB921 KB922 KB923 KB924 KB925 KB926 Related items Cable drawing Cable G071 Cable Connector pin assignment General Specifications Machine Operation Panel Main Panel A B ...

Page 397: ...anel I O Unit When the remote I O unit on the next stage is not relayed connect the R2 TM terminal Related items Cable drawing Cable J210 Cable Connector pin assignment General Specifications Machine Operation Panel Main Panel A B RIOIN RIOOUT connector FG M4 Round terminal screw Frame ground J210 RIO3 RIO3 RIO3EXT RIOIN J210 J210 RIOOUT A B AMP D 2 FCU8 KB921 KB922 KB923 KB924 KB925 KB926 RIO occ...

Page 398: ...6 Connecting with Sub Panel Related items Cable drawing Cable G460 Cable Connector pin assignment General Specifications Machine Operation Panel Main Panel A B SUBP connector Connector pin assignment General Specifications Machine Operation Panel Sub Panel A rapid traverse override cutting override memory protection switch J121 EMG 24V EMG Machine operation panel sub panel Emergency stop switch Op...

Page 399: ...ees 5V 1mA Note 4 Length of cables must be 0 5m or shorter Note 5 The numbers in the above diagram do not indicate the actual device numbers D G C E B F A SUBP X60 X61 X62 X63 X64 X65 X66 X67 X68 X69 X6A X6B B02 A01 B03 B01 A03 A02 A04 5V D G C E B F A B06 A05 B07 B05 A07 A06 A08 5V X6D X6E X6F X70 X71 D G C E B F A B10 A09 B11 B09 A11 A10 A12 5V X6C R R R R R R R R R R R R R R R R R R 21 position...

Page 400: ...ol unit Use J121 cable For a separated type NC wire it directly to the EMG connector of the operation panel I O unit Note 4 Select a rotary switch which guarantees 5V 1mA Note 5 Length of cables must be 0 5m or shorter Note 6 The numbers in the above diagram do not indicate the actual device numbers SUBP X72 X73 X74 X75 B13 A13 A14 A15 A16 B20 A20 B14 B15 B16 5V EXT A17 B17 A18 B18 A19 B19 EMG B04...

Page 401: ...LED lighting control 55 points Output ZR6024 ZR6025 3 22nd station Input ZR5026 ZR5027 Output ZR6026 ZR6027 RIO2 1 20th station Input ZR5222 ZR5223 Input Reading switch data of the sub panel 2 21st station Input ZR5224 ZR5225 Input Reading key data of the main panel 55 points Output LED lighting control 55 points Output ZR6224 ZR6225 3 22nd station Input ZR5226 ZR5227 Output ZR6226 ZR6227 RIO3 1 2...

Page 402: ...26 6 X07 ZR5 24 7 X27 ZR5 26 7 X08 ZR5 24 8 X28 ZR5 26 8 X09 ZR5 24 9 X29 ZR5 26 9 X0A ZR5 24 A X2A ZR5 26 A X0B ZR5 24 B Not used ZR5 26 B X0C ZR5 24 C X2C ZR5 26 C X0D ZR5 24 D X2D ZR5 26 D X0E ZR5 24 E X2E ZR5 26 E X0F ZR5 24 F Not used ZR5 26 F X10 ZR5 25 0 X30 ZR5 27 0 X11 ZR5 25 1 X31 ZR5 27 1 X12 ZR5 25 2 X32 ZR5 27 2 X13 ZR5 25 3 Not used ZR5 27 3 X14 ZR5 25 4 X34 ZR5 27 4 X15 ZR5 25 5 X35...

Page 403: ...28 ZR6 26 8 Y09 ZR6 24 9 Y29 ZR6 26 9 Y0A ZR6 24 A Y2A ZR6 26 A Y0B ZR6 24 B Not used ZR6 26 B Y0C ZR6 24 C Y2C ZR6 26 C Y0D ZR6 24 D Y2D ZR6 26 D Y0E ZR6 24 E Y2E ZR6 26 E Y0F ZR6 24 F Not used ZR6 26 F Y10 ZR6 25 0 Y30 ZR6 27 0 Y11 ZR6 25 1 Y31 ZR6 27 1 Y12 ZR6 25 2 Y32 ZR6 27 2 Y13 ZR6 25 3 Not used ZR6 27 3 Y14 ZR6 25 4 Y34 ZR6 27 4 Y15 ZR6 25 5 Y35 ZR6 27 5 Y16 ZR6 25 6 Y36 ZR6 27 6 Y17 ZR6 2...

Page 404: ...f RIO RIO1 0 RIO2 2 RIO3 4 Setting value Device ZR5 22 0 ZR5 22 1 ZR5 22 2 ZR5 22 3 ZR5 22 4 ZR5 22 5 0 0 0 0 0 0 0 10 1 0 0 0 0 1 20 1 1 0 0 0 0 30 0 1 0 0 0 1 40 0 1 1 0 0 0 50 1 1 1 0 0 1 60 1 0 1 0 0 0 70 0 0 1 0 0 1 80 0 0 1 1 0 0 90 1 0 1 1 0 1 100 1 1 1 1 0 0 110 0 1 1 1 0 1 120 0 1 0 1 0 0 130 1 1 0 1 0 1 140 1 0 0 1 0 0 150 0 0 0 1 0 1 160 0 0 0 1 1 0 170 1 0 0 1 1 1 180 1 1 0 1 1 0 190 0...

Page 405: ...M800W M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel 366 IB 1501268 K ...

Page 406: ...367 IB 1501268 K 17 Connection of Handy Terminal ...

Page 407: ...f MPG connector of the operation panel I O unit conversion is required The conversion cable needs to be prepared by the MTB 17 2 Connecting with Control Unit Connect the handy terminal to SIO connector and AIO connector M800W only of the control unit Also connect the emergency stop switch SW1 enable switch SW2 selector switch SW and 24VDC input to the control panel terminal block Example connectio...

Page 408: ...369 IB 1501268 K 18 Cable ...

Page 409: ...ble drawings the partner of the twisted pair cable is given a priority so please be aware that the pin No of the connectors at both ends are not necessarily in sequential order 5 Equivalent parts can be used for the connector contact and wire material 6 The tolerances of the cables provided by MITSUBISHI are as follows Cable length mm Tolerances mm 600 30 601 1000 50 1001 5000 100 5001 10000 150 1...

Page 410: ...il tape to GND plate of the connector ENC1 Plug 10120 3000VL Shell 10320 52F0 008 Manufacturer 3M Wire material UL1061 2464 AWG24 12P Manufacturer Oki Electric Cable FCUA R050 cable Connector MS3106B20 29S Cable clamp MS3057 12A Manufacturer ITT Cannon FCUA R054 cable Connector MS3108B20 29S Cable clamp MS3057 12A Manufacturer ITT Cannon ENC FCUA R050 FCUA R054 ENC1A ENC2A ENC1A ENC2A ENC1B ENC2B ...

Page 411: ...n Cable for emergency stop release R Red W White G Green DCOUT Connector 2 178288 3 Contact 1 175218 5 x 3 Manufacturer TE Connectivity Wire material UL1264 AWG16 Red White Green DCIN Connector 2 178288 3 Contact 1 175218 5 x 3 Manufacturer TE Connectivity Wire material UL1007 AWG22 EMG Connector 50 57 9403 Contact 0016020103 Manufacturer MOLEX Y Y DCOUT DCIN 24V 1 2 3 GND FG 24V 1 2 3 GND FG R R ...

Page 412: ... 4 G170 Cable Max cable length 15m Application ON OFF switch cable ON OFF switch display unit ON OFF Connector 50 57 9404 Contact 0016020103 Manufacturer MOLEX Wire material UL1007 AWG22 Red White Faston terminal 110 x 4 ON OFF ON OFF LGOFF LGON ON OFF LGON ON LGOFF OFF 1 2 3 4 ...

Page 413: ...r JST Wire material UL1061 2464 AWG24 x 8P Manufacturer Oki Electric Cable FG terminal Crimp terminal V1 25 4 Manufacturer JST Wire material UL1061 2464 AWG18 Green Manufacturer Oki Electric Cable HOST Plug CDB 25S Contact CD SC 221 21 Manufacturer Hirose Electric ENC HOST SIO Control unit Cotrol panel terminal block Handy terminal HOST 16 17 20 14 15 7 8 6 8 18 5 HA1A HA1B 0V RD RXD SD TXD CS CTS...

Page 414: ...rple 2 Blue 3 Green 4 Yellow 5 Orange 6 Red 7 Brown SUBP RSW1 RSW2 Connector HIF3BA 40D 2 54C Contact HIF3 2428SC x 16 Manufacturer Hirose Electric Wire material UL1007 AWG24 Red Black Connector with cable ACX011 705 x 2 Contact 1 175218 5 x 3 Manufacturer Fuji Electric SW NO SW C Connector STO 01T 110N Manufacturer JST SW NO SW C SUBP G460 RSW1 SUBP RSW1 RSW2 SW NO SW C RSW2 1A 1B 2A 2B 3A 3B 4A ...

Page 415: ... the wire material of which impedance characteristics is 110Ω CJ71 Connector 2 1318119 4 Contact 1318107 1 Manufacturer TE Connectivity Wire material HRZEV SB A 20276 AWG22 3P Manufacturer DYDEN CJ71 CJ71 AWG22 3P TXRXD TXRXD 5V 3 3V 0V 0V TXRXD TXRXD 5V 3 3V 0V 0V CJ71 1A 3B 1B 2A 2B 4B 1A 3B 1B 2A 2B 4B CJ71 4A 4A FG FG Drain wire With shield drain wire Drain wire ...

Page 416: ...008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm MPG Connector 10120 3000PE Case 10320 52F0 008 Manufacturer 3M Wire material UL2464 U TKVVBS AWG24 6P Manufacturer Tachii Electric Wire 1ch 2ch 3ch Crimp terminal R1 25 3 12 Manufacturer JST Cable name 1ch 2ch 3ch J020 cable J021 cable J0...

Page 417: ...A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm MPG Connector 10120 3000PE Case 10320 52F0 008 Manufacturer 3M Wire material UL2464 U TKVVBS AWG22 6P Manufacturer Tachii Electric Wire 1ch 2ch 3ch Crimp terminal R1 25 3 12 Manufacturer JST Cable name 1ch 2ch 3ch J023 cable J024 cable...

Page 418: ...tional model Note 3 When using the jackscrew M2 6 type 10320 52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm MPG Connector 10120 3000PE Case 10320 52F0 008 Manufacturer 3M Wire material UL2464 U TKVVBS AWG22 6P Manufacturer Tachii Electric Wire 1ch 2ch Crimp terminal R1 25 3 8 Man...

Page 419: ...n the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm SIO Connector 10120 3000PE Case 10320 52F0 008 Manufacturer 3M Wire material 2464C BIOS CL3 26 07P Manufacturer Bando Electric Wire SIO1 SIO2 Connector CDB 25S Contact CD SC 111 Lock nut HD LNA Manufacturer Hirose Electric Cable name SIO1 SIO2 J030 cable J031 cable Us...

Page 420: ...er cable DCIN Connector 2 178288 3 Contact 1 175218 5 Manufacturer TE Connectivity J070 cable Wire material 2464C BIOS CL3 16 02C 16AWG 26 0 26 Manufacturer BANDO DENSEN J071 cable Wire material UL2464 SB TEW 2 14AWG 41 0 26 LF Black White Manufacturer Hitachi Metals Crimp terminal R1 25 4 3 Manufacturer JST 1 2 3 Y DCIN DCIN 1 2 3 24V 0V FG 24V 0V FG ...

Page 421: ...he shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm SKIP Connector 10120 3000PE Case 10320 52F0 008 Manufacturer 3M Wire material UL2464 U TKVVBS AWG24 6P Manufacturer Tachii Electric Wire Crimp terminal R1 25 3 5 12 Manufacturer JST 㻿㻷㻞㻯㻻㻹㻿㻷㻜㻯㻻㻹㻯㻻㻹㻿㻷㻢㻿㻷㻣㻿㻷㻡㻿㻷㻠㻯㻻㻹㻿㻷㻝㻿㻷㻟 SKIP SKIP FG COM ...

Page 422: ...51030 0330 Contact 0016020103 former model number 50084 8129 Manufacturer MOLEX Wire material 2464C BIOS CL3 22 01P Manufacturer BANDO DENSEN Crimp terminal R1 25 3 2 Manufacturer JST EMG Connector 50 57 9403 Contact 0016020103 Manufacturer MOLEX Wire material 2464C BIOS CL3 22 01P Manufacturer BANDO DENSEN Crimp terminal Faston terminal 110 with insulating coating EMG EMG 24V EMG COM EMG IN FG 24...

Page 423: ...e characteristics is 110Ω ON OFF Connector 10120 3000PE Case 10320 52F0 008 Manufacturer 3M Wire material UL1007 AWG22 Red White Faston terminal 110 x 4 RIO Connector 1 1318119 3 Contact 1318107 1 Manufacturer TE Connectivity Wire material HK SB 20276XL Black LF 2P 22AWG Manufacturer Taiyo Cabletec ON OFF LGON ON OFF LGOFF ON OFF 5 8 18 15 LGON ON OFF LGOFF RIO RIO RIO RIO TXRXD TXRXD NC 0V FG NC ...

Page 424: ...52A0 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm AIO Connector 10120 3000PE Case 10320 52F0 008 Manufacturer 3M Wire material UL2464 U TKVVBS AWG24 6P Manufacturer Tachii Electric Wire Crimp terminal R1 25 3 5 12 Manufacturer JST 㻭㻵㻞㻭㻵㻜㻭㻵㻝㻭㻵㻟㻭㻵㻟㻳㻭㻻㻝㻭㻻㻝㻳㻭㻻㻜㻳㻭㻻㻜㻭㻵㻜㻳㻭㻵㻝㻳㻭㻵㻞...

Page 425: ...o tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm Note 3 FCUA R031 cable of the conventional models is also available to use Note 4 For FCUA R031 AOG and AI3G share the pin 15 For J221 however AOG uses the pin 9 AIO Connector 10120 3000PE Case 10320 52F0 008 Manufacturer 3M Wire material UL2464 U TKVVBS AWG24 6P Manufacturer Tachii...

Page 426: ... unit and operation panel I O unit KEYUSB Connector HDR E14MAG1 Case HDR E14LPN5 Manufacturer HONDA TSUSHIN KOGYO Wire material BIOS AWG 30 corresponding to UL20276 AWG30 10P Manufacturer Bando Electric Wire J291 L M KEYUSB KEYUSB 1 8 2 9 3 10 4 11 5 12 1 8 2 9 3 10 4 11 5 12 KEYUSB VBUS 0V D D S5STATE 0V PON 0V POFF 0V KEYUSB VBUS 0V D D S5STATE 0V PON 0V POFF 0V ...

Page 427: ...r J00026A0165 Boot B00080F0090 Manufacturer JAPAN Telegärtner Wire material FANC IEF SB 24AWG 4P Manufacturer Kuramo Electric LAN LAN LAN LAN 1 2 3 6 4 5 7 8 1 2 3 6 4 5 7 8 Double shield Shield Shield Shell Shell White orange Orange White green Green Blue White blue White brown Brown White orange Orange White green Green Blue White blue White brown Brown ...

Page 428: ... 6500SC Strain relief XG4T 4004 3448 7940 Manufacturer OMRON 3M Wire material UL2651 AWG28x40 FLEX S 40 7 0 127 7030 2651P Manufacturer Oki Electric Cable CJ31 CJ32 CJ33 CJ34 CG31 CG32 CG33 CG34 Connector XG4M 4030 7940 6500SC Strain relief XG4T 4004 3448 7940 Manufacturer OMRON 3M Wire material UL2651 AWG28x40 FLEX S 40 7 0 127 7030 2651P Manufacturer Oki Electric Cable CJ31 CJ32 CJ33 CJ34 CG31 C...

Page 429: ... This cable is used to connect the operation panel I O unit CJ37 CJ39 Connector XG4M 5030 7950 6500SC Strain relief XG4T 5004 3448 7950 Manufacturer OMRON 3M Wire material UL2651 AWG28x50 FLEX S 50 7 0 127 7030 2651P Manufacturer Oki Electric Cable CJ37 CJ39 Connector XG4M 5030 7950 6500SC Strain relief XG4T 5004 3448 7950 Manufacturer OMRON 3M Wire material UL2651 AWG28x50 FLEX S 50 7 0 127 7030 ...

Page 430: ... recommended parts Equivalent parts may be used providing they are compatible with the specifications Note 2 Cover the 110Ω terminator with a black insulation tube Note 3 Stamp the connector name R2 TM in white on the rear of the connector R2 TM Connector 1 1318119 3 Contact 1318108 1 Manufacturer TE Connectivity Resistor 110Ω 1 4W 1 2 3 A B AMP D 2 R2 TM 1A 1B 2A 2B 3A 3B TXRX TXRX 0V FG R2 TM ...

Page 431: ...ics Configura tion Conductive resistor Withstand voltage Insulation resistance Heat resistance temperature Flexibility BD20288 Compound 6 pair shielded cable Specification No Bangishi 17145 Note 1 8 7mm Heat resistant PVC 2 0 5mm2 100 strands 0 08mm 40 7Ω km or less 500VAC 1min 1000MΩ km or more 105 C 70 104 times or more at R200 4 0 2mm2 40 strands 0 08mm 103Ω km or less Wire type other manufactu...

Page 432: ... 54599 1019 Case grounding Note For the pin 7 or 8 use the contact 170364 1 For the other pins use the contact 170363 1 Note Spindle motor side connector Connector 172169 1 Contact 170363 1 AWG26 22 170364 1 AWG22 18 TE Connectivity 1 2 5 6 7 8 3 4 PE 7 8 2 1 5 6 3 4 9 P5 5V LG MT1 MT2 SD SD RQ RQ P5 5V LG MT1 MT2 SD SD RQ RQ SHD 0 5mm2 0 2mm2 0 2mm2 0 2mm2 0 5mm2 Spindle drive unit side connector...

Page 433: ...m m2 0 2mm2 Spindle drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 Case grounding Spindle motor side connector Connector D MS3106A20 29S D MS3108B20 29S Clamp CE3057 12A 3 D240 R1 DDK 1 2 10 3 4 5 6 7 8 PE H K A N C R B P P5 5V LG ABZSEL A A B B Z Z P5 5V LG A A B B Z Z 0 5mm2 0 2mm2 0 2mm2 0 2mm2 0 5mm2 Spindle drive unit side connecto...

Page 434: ...T SD SD RQ RQ SHD 0 5mm2 0 2mm2 0 2mm2 0 2mm2 Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 Case grounding Motor encoder Ball screw side encoder side connector Plug CMV1 SP10S M2 Straight CMV1 AP10S M2 Angle Contact CMV1 22ASC S1 DDK 1 2 9 7 8 3 4 PE 8 5 3 4 6 7 1 2 10 P5 5V LG BT SD SD RQ RQ P5 5V LG CNT BT SD SD RQ RQ SHD 0 5mm2 0 2m...

Page 435: ...0 5mm2 0 2mm2 0 2mm2 Drive unit side connector 3M Receptacle 36210 0100PL Shell kit 36310 3200 008 MOLEX Connector set 54599 1019 MDS B SD unit side connector Connector 10120 3000VE Shell kit 10320 52F0 008 Case grounding Case grounding 3M 1 2 10 3 4 5 6 7 8 PE 5 7 6 8 1 2 3 4 PE P5 5V LG RQ RQ SD SD P5 5V LG P5 5V LG RQ RQ SD SD 0 5mm2 0 5mm2 0 2mm2 0 2mm2 Drive unit side connector 3M Receptacle ...

Page 436: ...lamp material for reference KITAGAWA INDUSTRIES CKN 13SP Note 2 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the PCF cable reinforced sheath to damage Note 3 Loop the excessive cable with twice or more than the minimum bending radius OPT Connector CF 2D103 S Manufacturer Japan Aviation Electronics Wire material Hard clad type PCF optic cable Manuf...

Page 437: ... such as a sponge or rubber when bundling the cables and fix so that the cables do not move Clamp material for reference KITAGAWA INDUSTRIES CKN 13SP Note 2 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the POF cable to break Note 3 Loop the excessive cable with twice or more than the minimum bending radius OPT Connector LGP Z0007PK Manufacturer HO...

Page 438: ...shioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move Clamp material for reference KITAGAWA INDUSTRIES CKN 13SP Note 2 Never bundle the cables with vinyl tape The plasticizing material in the vinyl tape could cause the POF cable to break Note 3 Loop the excessive cable with twice or more than the minimum bending radius OPT Connector LGP Z0007P...

Page 439: ...Application Battery cable MDS EJ EJH drive unit drive unit AWG 20 AWG 20 B1 B2 Servo motor brake connector Japan Aviation Electronics Connector JN4FT02SJ1 R Bushing and Ground nut Contact ST TMH S C1B 100 A534G Crimp tool CT160 3TMH5B Hood Socket insulator BT 1 LG 2 BT 1 LG 2 BT 1 LG 2 0 12mm2 0 12mm2 Drive unit side connector J S T Connector PAP 02V O Contact SPHD 001G P0 5 Drive unit side connec...

Page 440: ...ion diagram 4 5 3 6 7 8 CN8 STO1 STO2 STOCOM 24G 24V TOF1 TOF2 TOFCOM STO1 input STO2 input Drive unit side TE Connectivity Connector set MR D05UDL3M B TOF1 output TOF2 output Yellow Dot mark Red Gray Dot mark Black Yellow Dot mark Black Gray Dot mark Red White Dot mark Black White Dot mark Red U V W Servo motor power supply connector Japan Aviation Electronics Connector JN4FT04SJ1 R Hood Socket i...

Page 441: ... 008 for the shell do not fasten the screws too tightly otherwise the connector and the PCB may be damaged Manufacturer recommended tightening torque 0 20 0 05Nꞏm CN4 CN9 Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M Wire material UL20276 AWG28 10P Manufacturer Toyokuni Electric Cable Plug 10120 3000PE Shell 10320 52F0 008 Manufacturer 3M CN4 CN9 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 ...

Page 442: ... 3 x 2pcs Connector TE Connectivity 2 178288 3 x 1pc Contact TE Connectivity 1318107 1 x 8pcs Contact TE Connectivity 1 175218 5 x 3pcs FCUA CN220 24VDC power supply connector For DCIN Connector TE Connectivity 2 178288 3 x 1pc Contact TE Connectivity 1 175218 5 x 3pcs 7940 6500SC x 4pcs 3448 7940 x 4pcs DI DO connector for operation panel I O unit for remote I O unit Connector 3M 7940 6500SC x 4p...

Page 443: ...M800W M80W Series Connection and Setup Manual 18 Cable 404 IB 1501268 K ...

Page 444: ...405 IB 1501268 K 19 Setup Outline ...

Page 445: ...nual 19 Setup Outline 406 IB 1501268 K 19 1 Hardware Configuration The following shows the hardware names used in this manual Example of 15 type A Cancel key B Menu changeover key C Front side SD card I F D USB Interface E INPUT key C B E A D ...

Page 446: ...M800W M80W Series Connection and Setup Manual 19 Setup Outline 407 IB 1501268 K Example of 19 type Display unit Memory card interface ...

Page 447: ...M800W M80W Series Connection and Setup Manual 19 Setup Outline 408 IB 1501268 K Control unit A 7 segment LED B Rotary switch A B ...

Page 448: ... program to NC s ROM using GX Developer or GX Works2 Confirm input output of signals alarm display and manual operation Carry out the setting for establishing the reference position zero point Set the tool entry prohibited range Confirming the connection between control unit and peripheral devices Setting the Hardware Sequence Program Writing Confirming the Basic Operation Setting the Position Det...

Page 449: ...g chapters Setting the Deceleration Check Adjust S analog Screen Device Open Parameter Screen SRAM Open Parameter Screen Data Backup and Restoration When using the system lock refer to the chapter of Appendix 1 Setting the System Lock When using the protection setting refer to the chapter of Appendix 2 Protection Setting ...

Page 450: ...411 IB 1501268 K 20 Setting the Hardware ...

Page 451: ...3 SP2 setting Rotary switch setting AXIS NO 0 1st axis 1 2nd axis 2 3rd axis 3 4th axis 4 5th axis 5 6th axis 6 7th axis 7 8th axis 8 9th axis 9 10th axis A 11th axis B 12th axis C 13th axis D 14th axis E 15th axis F 16th axis L axis M axis 1 axis spindle drive unit MDS E EH SP 2 axis spindle drive unit MDS E SP2 1 axis servo drive unit MDS E EH V1 2 axis servo drive unit MDS E EH V2 L axis M axis...

Page 452: ...0 Normal setting 1 3 Setting prohibited 4 External emergency stop setting 5 F Setting prohibited CAUTION An axis set unused is not included in the functional safety Power supply unit MDS E EH CV The switches are OFF when facing bottom as illustrated M axis Setting unused axis L axis Setting unused axis S axis Setting unused axis Unused axis can be set by turning the switches ON When there is unuse...

Page 453: ...th axis 8th axis 2 9th axis 10th axis 11th axis 12th axis 3 13th axis 14th axis 15th axis 16th axis 4 Spindle Servo 2 axes 1st axis 2nd axis 3rd axis 5 5th axis 6th axis 7th axis 6 9th axis 10th axis 11th axis 7 13th axis 14th axis 15th axis 8 Setting impossible 9 Setting impossible A Setting impossible B Setting impossible C Setting impossible D Setting impossible E Setting impossible F Setting i...

Page 454: ...witch MDS EJ EJH V1 MDS EJ SP setting Rotary switch setting AXIS NO 0 1st axis 1 2nd axis 2 3rd axis 3 4th axis 4 5th axis 5 6th axis 6 7th axis 7 8th axis 8 9th axis 9 10th axis A 11th axis B 12th axis C 13th axis D 14th axis E 15th axis F 16th axis MDS EJ V1 MDS EJH V1 MDS EJ SP MDS EJ V2 SP2 1 axis servo drive unit 1 axis spindle drive unit 1 axis servo drive unit 2 axis servo spindle drive uni...

Page 455: ...d axis 4th axis 3 4th axis 5th axis 4 5th axis 6th axis 5 6th axis 7th axis 6 7th axis 8th axis 7 8th axis 9th axis 8 9th axis 10th axis 9 10th axis 11th axis A 11th axis 12th axis B 12th axis 13th axis C 13th axis 14th axis D 14th axis 15th axis E 15th axis 16th axis F Setting prohibited CAUTION An axis set unused is not included in the functional safety The switches are OFF when facing bottom as...

Page 456: ...at is not connected to the motor 2 Set the parameter 1070 axoff to 1 for the axis that is not connected to the motor 3 Do a or b a Set parameter 8201 AX RELEASE to 1 for the axis that is not connected to the motor b Turn ON the control axis detach signal Y780 for the axis that is not connected to the motor Setting Up without Connecting to the Drive Unit Set the following parameters 1 Set 1021 mcp_...

Page 457: ...nto the battery holder 5 Insert the connector connected to the new battery into the BAT connector Pay attention to the connector orientation do not insert backwards 6 Close the front cover of the control unit At this time confirm that the cover is closed by listening for the click sound when the latch catches Precautions for handling battery 1 Do not disassemble the battery 2 Do not place the batt...

Page 458: ...䛟䛰䛥䛔䚹㻮㼑㻌㼟㼡㼞㼑㻌㼠㼛㻌㼜㼘㼍㼏㼑㻌㼠㼔㼑㻌㼏㼑㼘㼘㻌㼎㼍㼠㼠㼑㼞㼕㼑㼟㻌㼕㼚㻌㼏㼛㼞㼞㼑㼏㼠㻌㼐㼕㼞㼑㼏㼠㼕㼛㼚㻌㻔㼏㼔㼑㼏㼗㻌㼠㼔㼑㻌㼑㼘㼑㼏㼠㼞㼛㼐㼑㼟㻕㻌㼣㼔㼑㼚㻌㼙㼛㼡㼚㼠㼕㼚㼓㻌㼠㼔㼑㼙㻚 ᪂ᪧ䞉㖭㟁ụ䛾ΰᅾ䛿䛧䛺䛔䛷䛟䛰䛥䛔䚹㻌㟁ụ䛿䚸䜰䝹䜹䝸㟁ụ㻔༢㻝㻕䜢䛧䛶䛟䛰䛥䛔䚹㻌㼁㼟㼑㻌㼠㼔㼑㻌㼟㼍㼙㼑㻌㼎㼞㼍㼚㼐㻌㼎㼍㼠㼠㼑㼞㼕㼑㼟㻚㻌㻰㼛㻌㼚㼛㼠㻌㼡㼟㼑㻌㼠㼔㼑㻌㼚㼑㼣㻌㼎㼍㼠㼠㼑㼞㼕㼑㼟㻌㼣㼕㼠㼔㻌㼠㼔㼑㻌㼡㼟㼑㼐㻌㼛㼚㼑㼟㻚㻌㼁㼟㼑㻌㼠㼔㼑㻌㻸㻾㻞㻜㻌㼟㼕㼦㼑㻌㻰㻌㼍㼘㼗㼍㼘㼕㼚㼑㻌㼎㼍㼠㼠㼑㼞㼕㼑㼟㻚 ᬌ ᣤᰬм䈭ᤨฺ ᣤᨇᜉ䍕ᶷл 䈭ᱺỡ ỗᙪჳ ᣤмΈᱺ ᐋᨇ ᣤл ᣤ䈭 ỗ 5 ፁ ဩ ᣤл 㼂㽴㼞㼕㼒㼕㼑㼦㻌㼝㼡㼑㻌㼘㼑㼟㻌㼜㼕㼘㼑㼟㻌㼟㼛㼕㼑㼚㼠㻌㼜㼛㼟㼕㼠㼕㼛㼚㼚㽴㼑㼟㻌㼐㼍㼚㼟㻌㼘㼍㻌㼎㼛㼚㼚㼑㻌㼐㼕㼞㼑㼏㼠㼕㼛㼚㻌㻹㼑㼞㼏㼕㻌㼐㻓...

Page 459: ...tup Manual 20 Setting the Hardware 420 IB 1501268 K MDS EM Connect the battery connector to the connector BTI of the drive unit BTI 1 2 1 2 MR BAT6V1SET Battery connector connection part magnified figure Connect the battery box with BTI ...

Page 460: ...ut the connector while pushing the unlocking lever Slide the case of MR BAT6V1SET toward you while pushing the unlocking lever Installation Removal MR BAT6V1 MR BAT6V1SET that reached the end of the life can be reused by replacing the MR BAT6V1 battery Open the cover while pushing the locking part Replace the built in battery with a new battery for MR BAT6V1 Close the cover by pushing until it is ...

Page 461: ...unication 3 CJ33 Machine signal input 14 RIO2 Remote I O 2 0 communication 4 CJ34 Machine signal output 15 DCIN 24VDC input 5 CJ35 Machine signal input 16 DCOUT 24VDC output 6 CJ36 Machine signal output 17 FG FG terminal 7 SDI Safety machine signal input 18 FG FG terminal M4 screw 8 SDO Safety machine signal output 19 AIO1 Analog input Analog output 9 SDI1 Safety DI input 20 THERMISTOR Thermistor ...

Page 462: ...gital output signal DO 48 points Analog output AO 1 point FCU8 DX202 Analog input signal AI 4 points 1 Analog output signal AO 1 point FCU8 DX213 DX213 1 Digital input signal DI 16 points 1 Digital output signal DO 8 points FCU8 DX654 DX654 1 Safety digital input signal DI 8 points 2 Safety digital output signal DO 4 points FCU8 DX651 Digital input signal DI 32 points 3 Digital output signal DO 32...

Page 463: ...he J210 cable to the RIO1 RIO2 or RIO3 connector of the control unit Check the connector position with the actual machine RIO1 RIO2 J210 J210 RIO3 J210 Control unit Remote I O unit Remote I O 1ch Remote I O 2ch Max 64 stations Max input 2048 points Max output 2048 points Max 64 stations Max input 2048 points Max output 2048 points Max 64 stations Max input 2048 points Max output 2048 points Remote...

Page 464: ...CU8 DX230 DX231 DX654 DX654 1 FCU8 DX408 FCU8 DX409 OFF OFF 0 1 1 2 1 2 3 1 2 3 4 1 2 2 3 2 3 4 2 3 4 5 2 3 3 4 3 4 5 3 4 5 6 F 16 16 17 16 17 18 16 17 18 19 OFF ON 0 17 17 18 17 18 19 17 18 19 20 1 18 18 19 18 19 20 18 19 20 21 2 19 19 20 19 20 21 19 20 21 22 F 32 32 33 32 33 34 32 33 34 35 ON OFF 0 33 33 34 33 34 35 33 34 35 36 1 34 34 35 34 35 36 34 35 36 37 2 35 35 36 35 36 37 35 36 37 38 F 48...

Page 465: ...vice No assignment Note 2 The maximum connectable number of remote I O units is 32 Operation panel I O unit RIO occupied stations Extensible stations FCU8 DX830 DX834 DX837 1 to 4 7 to 14 20 to 22 5 6 15 to 19 23 to 64 Operation panel I O unit RIO occupied stations Graphic control unit occupied stations Extensible stations FCU8 DX730 1 to 2 7 to 12 20 to 22 13 14 3 to 6 15 to 19 23 to 64 J210 RIO3...

Page 466: ...ion No which is not duplicate with the occupied stations of the operation panel I O unit Note 1 The maximum connectable number of remote I O units is 32 per channel Note 2 Only one FCU8 DX408 unit can be connected in the entire system Note 3 The maximum connectable number of FCU8 DX409 is four When connecting directly to the control unit Setting example 1 Unit type Number of occupied stations FCU8...

Page 467: ...㻺 0 2 4 6 8 A C E 㻝㻞㻻㻺 0 2 4 6 8 A C E 㻝㻞㻻㻺 0 2 4 6 8 A C E 㻝㻞㻻㻺 0 2 4 6 8 A C E 2 ON 1 OFF 2 OFF 1 OFF 2 ON 1 ON 2 OFF 1 ON Group1 Group2 Group3 Group4 Remote I O unit FCU8 DX23 FCU8 DX654 FCU8 DX654 1 Control unit FCU8 DX651 Control unit Safety remote I O unit with built in relay Station No setting 1 Station No setting 2 ...

Page 468: ...0W Series Connection and Setup Manual 20 Setting the Hardware 429 IB 1501268 K Setting example 4 1 2 ON 0 4 8 C FCU8 DX409 0 C 4 8 0 C 4 8 0 C 4 8 0 C 4 8 Control unit 1 OFF 2 OFF Group1 Multi analog input unit ...

Page 469: ...ng example 1 Note The maximum connectable number of remote I O units is 32 Operation panel I O unit type Max number of stations RIO3 connection Max number of I O points RIO3 connection FCU8 DX830 DX834 DX837 49 stations Input 1568 points Output 1568 points Operation panel I O unit type Max number of stations RIO3EXT connection Max number of I O points RIO3EXT connection FCU8 DX730 51 stations Inpu...

Page 470: ...ice assignment which user can assign the signals the arbitrary PLC devices by the parameters can be selected by setting the RIO assignment parameter 53001 RIO dev assign selection of RIO device assignment method Fixed Device assignment Parameter 53001 RIO dev assign 0 Settings are not required because the assignment to the fixed PLC devices are automatically performed Refer to 20 6 4 1 Fixed Devic...

Page 471: ...utput designation are as follows Note 1 The above parameters are invalid when the devices have been assigned arbitrarily Note 2 Refer to PLC Programming Manual for details of the setting method Station No Channel No 1 2 8 9 63 64 RIO1 Input device X0000 to X001F X0020 to X003F X00E0 to X00FF ZR5000 ZR5001 ZR5108 ZR5109 ZR5110 ZR5111 Output device Y0000 to Y001F Y0020 to Y003F Y00E0 to Y00FF ZR6000...

Page 472: ...rary device assignment If the PLC devices have duplicated NC or PLC ladder can not be carried out correctly When using machine input output signal other than the remote I O make sure to confirm that the PLC devices do not duplicate the PLC devices set with arbitrary device assignment Note 2 Assignment cannot be performed for the devices corresponding to the system occupied stations of RIO3 If you ...

Page 473: ...t channel 3 will be displayed on the alarm Y05 Initial parameter error Duplication error of RIO1 second station will be detected first because the RIO assignment parameter is checked from the top Between the parameter set 2 and 3 to which second station of RIO1 are set parameter set 3 which is the latter will be displayed as the alarm c A PLC device outside the assignable range has been set to the...

Page 474: ... ignored Example The power is turned ON in a state where the X100 and X200 of PLC device are set redundantly to the RIO assignment parameter 1 to 5 as shown in the table below All stations which has been set to the RIO assignment parameters 1 to 5 are connected to NC control unit Result The parameter number 53034 of DI device No 3 will be displayed on the alarm Y05 Initial parameter error Duplicat...

Page 475: ...f the parameter sets to which 0 has been set for the target channel will not be checked f The RIO assignment parameter setting values are retained even when the fixed device assignment and arbitrary device assignment are switched 2 RIO assignment parameter setting state check a The RIO assignment parameter setting state can be checked without rebooting the power by setting the RIO assignment param...

Page 476: ...n AI AO the channels are assigned in the ascending order of the station numbers of RIO units 6 The relation of the analog input output and the file register is shown below PLC input signals When the analog voltage is input to the designated connector of the remote I O unit with analog input or the built in AI AO of main body the data according to the input voltage can be read out from the file reg...

Page 477: ...se RIO1 RIO2 RIO3 C to F in the ascending order of the station numbers of RIO units 9th and succeeding channels are unavailable even when they are connected Up to 4 points of analog output channel can be used in the connection order A C D E F Use RIO1 RIO2 RIO3 C to F in the ascending order of the station numbers of RIO units 5th and succeeding channels are unavailable even when they are connected...

Page 478: ...in the ascending order of the station numbers of RIO units 9th and succeeding channels are unavailable even when they are connected Up to 4 points of analog output channel can be used in the connection order A B C D Use RIO1 RIO2 RIO3 B to D in the ascending order of the station numbers of RIO units 5th and succeeding channels are unavailable even when they are connected CNC RIO1 RIO2 RIO3 AI AO A...

Page 479: ...re not assigned to the 13th or later thermistor input The relationship between thermistor inputs and file registers is as follows PLC input signal Through the interface you can read the temperature sensed by a thermistor connected to the designated connector of thermistor input equipped remote I O unit Channel File register Data update cycle TI0 ZR13028 The thermistor voltage acquired with the the...

Page 480: ...F turn the rotary switch to 7 Then turn the power ON 2 Turn the power OFF after one of the two 7 segment LEDs see below displays hyphen Note Ignore the display on the side not marked with in the above 7 segment LED displays 3 Change the rotary switch to C and then turn the power ON 4 The 7 segment LED display changes as 08 00 01 08 When it shows 0y SRAM clear is completed it takes 8 seconds 5 Turn...

Page 481: ...100 1 Failure to communicate with the screen may be caused by inconsistency between the parameter value and the C WINDOWS melcfg ini setting value Confirm that C WINDOWS melcfg ini is set as shown below Last line of C WINDOWS melcfg ini Note 2 The initial screen after the initialization is displayed in English Refer to Selecting the NC System Type and Displayed Language for how to set a language t...

Page 482: ...443 IB 1501268 K 21 Setting Up with HMI Integrated Installer ...

Page 483: ...to install the applications This method is called File copy method Both methods require the following files in the memory card to install or upgrade the applications Installation environment for each application EXE file a file to copy etc A setting file which collects the information on installation for applications The setting file is called setup application list 21 2 Memory Card for Upgrade Th...

Page 484: ...n the application list 5 Select an application to install from the displayed application list 6 Select Install start The Install start menu will be highlighted and a message will appear to confirm the application installation The Y button shows selected Note If no application has been selected before the Install start menu is selected an error message will appear and the Install start menu will be...

Page 485: ...M800W M80W Series Connection and Setup Manual 21 Setting Up with HMI Integrated Installer 446 IB 1501268 K ...

Page 486: ...447 IB 1501268 K 22 Setting the Parameters and Date Time ...

Page 487: ...then Psswd input Enter the machine parameter password in the setting area and press the INPUT key Note 1 To enter the character A press the shift key and then A key Do not press both keys at the same time Note 2 The entered password is displayed as 2 Go back to the Mainte screen and select Param 3 Select Para Nosearch Enter 1043 in the setting area and press the INPUT key Select the language to be...

Page 488: ...creen switch the menu by the Menu change button and then select Format 4 When Input the password is displayed enter the password for the machine parameter in the setting area and then press INPUT key 5 When Format NC memory Y N is displayed press Y Format complete will be displayed 6 Turn the power ON again and select Mainte Psswd input on the maintenance screen Enter the password for the machine ...

Page 489: ...g parameters is necessary Base system parameters 1025 I_plane Initial plane selection 1026 base_I Base axis I 1027 base_J Base axis J 1028 base_K Base axis K 1029 aux_I Flat axis I 1030 aux_J Flat axisJ 1031 aux_K Flat axis K Base axis specification parameters 1603 PLCdev_no Axis device assignment No Note Set this in one of the following cases When the system has five ore more part systems When th...

Page 490: ...e 2002 clamp Cutting feedrate for clamp function 2003 smgst Acceleration and deceleration modes 2004 G0tL G0 time constant 2005 G0t1 G0 time constant primary delay 2007 G0tL G1 time constant 2008 G1t1 G1 time constant primary delay Spindle specification parameter 3001 slimt1 Limit rotation speed Gear 00 3002 slimt2 Limit rotation speed Gear 01 3003 slimt3 Limit rotation speed Gear 10 3004 slimt4 L...

Page 491: ... screen The time setting mode is entered The cursor appears at the 1 Date position in the Run out time display 3 Set the date and time to 1 Date and 2 Time respectively 4 Select Selfdia on the diagn screen 5 Select Battery clear on the self diagn screen and set the battery used years to 0 Note If battery used years is not cleared passed years from default date 2014 4 1 will be displayed on battery...

Page 492: ...453 IB 1501268 K 23 Sequence Program Writing ...

Page 493: ... the IP address set for the CNC IP address is set to the following parameter The case of when the initial value 192 168 200 1 after SRAM clear has been set is explained as an example in this chapter 23 2 2 Setting the IP Address for PC Side For the personal computer for which GX Developer or GX Works2 is available IP address has to be set within the same subnet mask as CNC unit 1 Select Start Cont...

Page 494: ...nection and Setup Manual 23 Sequence Program Writing 455 IB 1501268 K 3 Local Area Connection Status is displayed Click Properties 4 Click Internet Protocol Version 4 TCP IPv4 on the Networking tab and then click Properties ...

Page 495: ...re connected on the same network be careful not to duplicate the address with other CNC and devices 7 Click OK and close all the windows 23 3 Connecting the Control Unit and a Personal Computer Connect a personal computer which has GX Developer or GX Works2 installed to the control unit Note 1 It is recommended to use GX Developer Version 8 114U SW8D5C GPPW and later Note 2 It is recommended to us...

Page 496: ...tion field 3 The setting items are displayed by double clicking the other station Single network selection field 4 The setting items are displayed by double clicking the Ethernet unit selection field SW8D5C GPPW setting screen Machine sequence Control circuit created to control the machine tools ladder circuit User safety sequence Control circuit of the safety related I O observation created with ...

Page 497: ... the connection has succeeded the message Successfully connected with the Q26UDHCPU will be displayed and the multiple CPU connection status will be displayed at the bottom of the message This display indicates connection status for each project Setting item Setting content Remark PC side I F Ethernet board Network No 1 1 Station No 1 1 Protocol TCP 1 PLC side I F CPU unit CPU mode QCPU Q mode 2 E...

Page 498: ...Parameter Setting Screen 1 Displaying the project data list and parameter setting screen Display the Project data list window with the following operations Double click on PLC parameter to open the parameter setting screen The same operation can be carried out by designating the data type Parameter and the data name PLC parameter from the tool bar View Project data list and then double click PLC p...

Page 499: ...vironment Input the points number of device points number of common points which have been set on Device setting screen of built in PLC built in editing function as the number of device points for the parameters An error occurs when the number of device points is wrong 2 Input the numerical values for device points on the screen below and click End Set the number of device points number of device ...

Page 500: ...r each sequence program must be set for creating the sequence program with the multi program method This operation is required every time when a new project is created and the parameter file must be written to the CNC controller Note When common pointer No is not set P1800 is set 1 Select the tab PLC system 2 Input the value for Common pointer No on the screen below and click End ...

Page 501: ...er file must be written to the CNC controller For details on each setting item refer to the PLC Programming Manual Note If this operation is not completed when using the multi program method an error will occur when RUN is executed in the sequence program 1 Select the Program tab 2 Select the sequence program name to be registered for execution from the program list on the left of the following sc...

Page 502: ...ure described in Writing a Sequence Program to ROM with GX Developer Operation procedure for a project without labels The following is the operation procedure for a project in which labels are not used 1 Perform the following operation with GX Developer to start the operation screen Online Write to PLC 2 Select a sequence program file for writing in the File selection tab of the screen below and c...

Page 503: ...e the sequence program file to be written from the File selection tab and click Execute PLC RUN STOP can be commanded with Remote operation under Related functions Note 1 As Target memory for writing sequence programs only Program memory Device memory is valid Note 2 Do not set the other tabs Device data Program Common Local than File selection Note 3 As Target memory for writing label programs on...

Page 504: ... screen Online Write to PLC Flash ROM Copy program memory data into ROM Note Only IC Card ROM is valid for Target 2 Click Execute and the dialog below is displayed 3 Click Yes and the dialog below is displayed Note Once OK is clicked on the dialog above PLC program of ROM inside CNC on the CNC controller is overwritten deleted Confirm sufficiently before the execution 4 When the execution is compl...

Page 505: ...Module to display the setting item 3 Double click Other Station Single network to display the setting item 4 Double click Ethernet to display the setting item Transfer Setup Connection 1 screen Machine sequence Control circuit created to control the machine tools ladder circuit User safety sequence Control circuit of the safety related I O observation created with the smart safety observation func...

Page 506: ...splayed with the multi CPU connection status underneath which indicates the connection status of each project Item Setting Note PC side I F Ethernet Board Network No 1 1 Station No 1 1 Protocol TCP 1 PLC side I F CPU unit CPU mode QCPU Q mode 2 Ethernet direct port connection and connection via hub selection Connection via hub 2 IP address IP address of CNC 2 IP input format Decimal 2 Other statio...

Page 507: ...ite error For details of the parameter settings refer to the PLC Development Manual 23 9 1 Parameter Setting Screen 1 Displaying parameter setting screen To open the parameter setting screen display the project view on the navigation window by the following operation Expand the tree by double clicking Parameter and double click PLC Parameter Project Double click Parameter Double click PLC Paramete...

Page 508: ...ontroller 1 Select the Device tab Populate the device points in the parameter with the numbers of device points common points that are set on the device setting screen in built in PLC built in edit function Setting wrong device points incurs an error The range of devices that can be used in each project varies in multi project environment 2 Enter the device points and click End on the following sc...

Page 509: ...w project is created and parameter files must be written to the CNC controller Note When not set Common Pointer No is set as P1800 When a simple project with labels or a structured project is newly created or when Project Type is changed to any of the said project 2048 is automatically set to Common Pointer No as the default value if its setting has been blank 1 Select the PLC System tab 2 Set a n...

Page 510: ...uted on the CNC controller and parameter files must be written to the CNC controller Note Without this operation an error occurs on the RUN of sequence programs when multi program method is in use 1 Select the Program tab 2 Select the name of the sequence program to be registered for execution from the program list on the left side of the following screen and press Insert Select the execution mode...

Page 511: ... Sequence Program to ROM with GX Works2 Operating procedure for simple projects without labels The following is the operation procedure for a project in which labels are not used 1 Start the operation screen by the following operation on GX Works2 Online Write to PLC 2 Select Program Memory Device Memory in Target Memory Setting of PLC data on the following screen Select write sequence program fil...

Page 512: ...during PLC is running the prompt PLC is running Do you want to force write of the files is displayed The CNC only supports writing during RUN from the Compile menu if Yes is clicked an error dialog is displayed and sequence programs are not written Click No and click Yes to the prompt The CPU status must be STOP to perform a write operation Would you like to perform write operation ...

Page 513: ...is the only valid option for Target Memory Setting Note2 Since device memory cannot be written to the CNC controller unselect the checkbox for device memory Note3 Make sure to write parameters at the same time when the symbolic information is to be written If parameters are not written the project has not been compiled when the symbolic information is read Note4 If an attempt is made to remove the...

Page 514: ...t the operation screen by the following operation on GX Works2 Online Export to ROM Format Note Only memory card Flash is valid as Target 2 Click Execute to display the following dialog and click Yes Note When Yes is clicked in the above dialog sequence program files on the ROM in the CNC the CNC controller are overwrite and deleted This should be done with extreme caution 3 Writing is completed w...

Page 515: ... 0 0 1 2 3 1 2 3 4 5 6 7 Symbol name 6449 R7824 L 6450 R7824 H 6451 R7825 L 6452 R7825 H 0 1 Branch destination label check valid External alarm message display Control unit thermal alarm on Counter C retention Integrated timer ST retention PLC counter program valid PLC timer program valid Setting and display unit thermal mgmt valid Alarm operator change Full screen display of message Operator mes...

Page 516: ...477 IB 1501268 K 24 Confirming the Basic Operation ...

Page 517: ...ing Inputs Outputs and Alarms 1 Checking the input signals a Select I F dia on the Diagn screen b Confirm that signals turn ON OFF properly on the IF Diagnosis screen 2 Checking the alarm display a Select Alarm on the Diagn screen b Check any other alarm than Emergency stop EXIN displayed on the Alarm screen ...

Page 518: ...hine side gear ratio 2218 SV018 PIT Ball screw pitch and so on Note Take care of the machine s movement range during the operation 6 Check the rest of the axes for each with the same operation as above 24 2 2 Using JOG Feed 1 Select JOG mode 2 Set the manual feed rate to 100mm min 3 Cancel the emergency stop Confirm the operation status displays RDY Note 2 Note 1 If any abnormal noise or vibration...

Page 519: ...ervo unit on the Diagn screen See the displayed value in AFLT frequency Note The screen above is when NC parameters have default values 2 Select Param and then Servo param on the Mainte screen Set the AFLT frequency value you saw at 1 to 2238 SV038 FHz1 Notch filter frequency 1 Note The screen above is when NC parameters have default values If the vibration is not reduced by the measure refer to t...

Page 520: ...ult will be output as time series waveform 1 Roundness measurement Measures the roundness for the designated axis The result will be output as roundness waveform 1 Synch tap error measurement Measures the synchronous tap error for the designated axis The result will be output as time series waveform 1 Spindle acceleration deceleration measurement Measures the spindle acceleration deceleration for ...

Page 521: ...M800W M80W Series Connection and Setup Manual 24 Confirming the Basic Operation 482 IB 1501268 K ...

Page 522: ...483 IB 1501268 K 25 Setting the Position Detection System ...

Page 523: ...se the position where the marks are alinged is determined as the basic position the reproductivity is low if the position information is lost due to running out of battery etc 3 Machine end stopper method Push the table against the machine end stopper When 2059 zerbas 0 The position where the table is pushed against the machine end stopper is determined as the basic position When 2059 zerbas 1 The...

Page 524: ...er the axis name in the input area then press INPUT For the axis name input the name set to the parameter 1022 axname2 2nd axis name Press the menu Prev axis and Next axis to switch the axis 4 Select HANDLE or JOG for the mode selection of machine operation switch 5 Confirm that the cursor is placed on Absolute posn set input 1 in the input area and press the INPUT key The input value is registere...

Page 525: ...move in the direction of 2050 absdir in the step 8 The machine will move only in the positive direction when set to 0 and the negative direction when set to 1 10 Set the Zero P Move the cursor to Zero P with the and keys Input the distance from the basic machine coordinate zero point to the grid point immediately preceding the basic position in the input area then press INPUT Setting Zero P When t...

Page 526: ... Select Mainte To Abs pos 3 Select an axis to set the absolute position There are two methods to select an axis Select the menu Axis select enter the axis name in the input area then press INPUT For the axis name input the name set to the parameter 1022 axname2 2nd axis name Press the menu Prev axis and Next axis to switch the axis 4 Select HANDLE or JOG for the machine operation switch 5 Confirm ...

Page 527: ...solute posn set and 2 Zero P and then turn the power OFF and ON 7 Move the axis to the mechanical basic position 8 Move the cursor to Origin P with the and keys Input 1 in the input area and press the INPUT key The input value is registered in the Origin P area State Complete Machine end 0 000 Machine position Value set for Zero P 7 Reference position Start point Mechanical basic position 2 Zero P...

Page 528: ...n setting screen Select Mainte To Abs pos 3 Select an axis to set the absolute position There are two methods to select an axis Select the menu Axis select enter the axis name in the input area then press INPUT For the axis name input the name set to the parameter 1022 axname2 2nd axis name Press the menu Prev axis and Next axis to switch the axis 4 Select the Auto init set mode of machine operati...

Page 529: ...t the pushing speed State Stopper2 10 When the parameter 2059 zerbas is set to 0 the axis pushes against the machine end stopper and stops when the current reaches its limit State Complete Machine end 0 000 Machine position Current machine position 11 When the parameter 2059 zerbas is set to 1 the axis pushes against the machine end stopper and the current reaches its limit the axis reverses and m...

Page 530: ...a result of return to the electric basic position in the step 11 the axis stops at the next grid point Note that reference position shift amount 2027 G28sft is invalid Note 4 Acceleration deceleration during movement at the specified push speed is performed in smoothing off stepfeed mode Note 5 If 0 is specified for 2056 aproch of the absolute position parameters the machine zero point is regarded...

Page 531: ...ppropriate when 2 Zero P is smaller than the 2037 G53ofs or when 2 Zero P is set to 0 as shown below Machine end stopper Mechanical basic position Machine end stopper Mechanical basic position Looking from the basic machine coordinate system zero point the reference position is located far beyond the machine end stopper thus the reference position return cannot be carried out 2037 G53ofs Basic mac...

Page 532: ...Select an axis to set the absolute position There are two methods to select an axis Select the menu Axis select enter the axis name in the input area then press INPUT For the axis name input the name set to the parameter 1022 axname2 2nd axis name Press the menu Prev axis and Next axis to switch the axis 4 Select HANDLE or JOG for the mode selection of machine operation switch 5 Confirm that the c...

Page 533: ...sk as a result of return to the electric basic position in the step 9 the axis stops at the next grid point Note that reference position shift amount 2027 G28sft is invalid 7 Press the axis against the machine end stopper State Stopper Machine end Distance between the machine end stopper and the grid point immediately before the stopper 8 When the parameter 2059 zerbas is set to 0 the axis pushes ...

Page 534: ...etection method 3 dog type The parameters for the approach speed and grid mask amount etc need to be adjusted 2 Turn the power OFF and ON Only when 2049 type is specified again The following are the operations on the absolute position setting screen Select Mainte To Abs pos 3 Select an axis to set the absolute position There are two methods to select an axis Select the menu Axis select enter the a...

Page 535: ...rence encoder for grid interval If the grid interval is set to 0 the ball screw pitch 2218 SV018 PIT will be used instead of the grid interval 25 1 7 Precautions Common for the Initialization Operation 1 The 0 Absolute posn set parameter axis for which zero point is to be initialized can be set simultaneously for all axes or individually for each axis 2 The 0 Absolute posn set parameter cannot be ...

Page 536: ...rom the mechanical basic position to the previous grid point Note that when setting the electrical basic position coordinate value in 2 Zero P the Machine end value does not need to be considered To set the third gird point as the zero point when the Machine end display is 5 3 at the end basic position Example of 10 0mm grid interval Example 1 To set the reference position to the same position as ...

Page 537: ...s the reference position The first reference position return after turning the power ON is carried out with the dog type reference position return The second and following returns are carried out with either the dog type reference position return or the high speed reference position return depending on the parameter High speed reference position return is a function that directly positions to the ...

Page 538: ...nt parameter screen appears 2 Set the following parameters to 0 on the zero point parameter screen Reference position shift amount 2027 G28sft Grid mask amount 2028 grmask 3 Turn the power OFF and ON and then execute reference position return Note Use the switches on the machine operation panel to command reference position return mode and operate the axis movement The GOT project and the panel sw...

Page 539: ...shift distance Grid mask amount Grid amount Grid space 2 When is smaller than the grid amount Axis speed Reference position Near point dog Grid point Grid mask Grid space 2 When is larger than the grid amount Grid space 2 OFF ON Position Axis speed Reference position Near point dog Grid point Grid mask 2028 Grid mask amount Grid space 2 Grid amount Grid space 2027 G28sft Reference position shift d...

Page 540: ...to the dog type reference position return Electrical zero point The first grid point after the dog OFF If the grid point is at the position where the near point dog is kicked OFF the position of electrical zero point may be at the grid point where the dog is kicked OFF or at the next grid point because of the delay of the limit switch operation This causes a deviation of reference position by the ...

Page 541: ...g the reference position from the electrical zero point set the shift amount The shifting direction can be set only in the reference position return direction If the reference position shift amount is 0 the grid point electrical zero point will be the reference position Grid mask amount 2028 grmask The first grid point after the dog OFF is regarded as the electrical zero point If the grid point is...

Page 542: ...chine coordinate system zero point position from the reference position When 0 is set the reference position will be the position of the basic machine coordinate system zero point In G53ofs parameter set the position of the reference position looking from the basic machine coordinate system zero point with the coordinates of basic machine coordinate system By the reference position return after th...

Page 543: ...M800W M80W Series Connection and Setup Manual 25 Setting the Position Detection System 504 IB 1501268 K ...

Page 544: ...505 IB 1501268 K 26 Setting the Tool Entry Prohibited Range ...

Page 545: ...by the signal that detects the stroke ends Signal device No is allocated by the following parameters Parameter 2074 and 2075 will be valid only when 1226 aux10 bit is set to 1 1226 aux10 bit5 Set to 1 assigning the dog signal is valid 2074 H W OT Set the input device for assigning the OT signal Setting range 0000 to 02FF Hexadecimal 2075 H W OT Set the input device for assigning the OT signal Sett...

Page 546: ... parameters to select the entry prohibited range stored stroke limit II or IIB II Prohibits entering outside the range IIB Prohibits entering inside the range Moveable range Prohibited range A Prohibited range by stored stroke limit I B Prohibited range by stored stroke limit IIB C Prohibited range by stored stroke limit IB D Moveable range by stored stroke limit IC If the axis is moving over the ...

Page 547: ...ON Stored Stroke Limit Coordinates The stored stroke limit check is carried out in the basic machine coordinate system established by the reference position return When the stored stroke limit has been validated while the reference position return has not been completed the stored stroke limit check is executed with the basic machine coordinate system at the time of last power OFF as temporary one...

Page 548: ...distance between the prohibited range and stop position will depend on the feedrate etc Type Prohibited range Description Range setting parameters Validating conditions I Outside Set by the machine tool builder When used with II the confined range designated by the two functions becomes the movement valid range 2013 OT Soft limit I 2014 OT Soft limit I Reference position return is completed 2013 a...

Page 549: ...e prohibited range The outside of the set boundary is the prohibited range When used with the stored stroke limit II function the confined range designated by the two functions becomes the moveable range Moveable range Prohibited range A Set value for side B Set value for side Point 1 2014 OT Soft limit I and Point 2 2013 OT Soft limit I are set with the coordinate values in the basic machine coor...

Page 550: ...entry into the prohibited range is enabled with G23 The stored stroke limit II can be invalidated for each axis with setting 8202 OT CHECK OFF to 1 Prohibited range X Outside Z Outside X Inside Z Outside X Inside Z Inside Moveable range Prohibited range 1 Stored stroke limit II When prohibited range is on outside When used with the stored stroke limit I function the narrow range designated by the ...

Page 551: ... the stored stroke limit I becomes the movement prohibited range Moveable range Prohibited range A Set value for side B Set value for side C Prohibited range by stored stroke limit IIB Point 3 8205 OT CHECK P and Point 4 8204 OT CHECK N are set with the coordinate values in the basic machine coordinate system Points 1 and 2 are the prohibited range set with stored stroke limit I 1 2 3 4 A B C ...

Page 552: ...ge Moveable range Prohibited range Point 5 2062 OT_1B Soft limit IB and Point 6 2061 OT_1B Soft limit IB are set with the coordinate values in the basic machine coordinate system A Set value for side B Set value for side C Prohibited range by stored stroke limit II D Prohibited range by stored stroke limit IB Points 1 and 2 are the prohibited range set with stored stroke limit I Points 3 and 4 are...

Page 553: ...de of the set boundary is the machine movement valid range This is valid when the axis parameter 2063 OT_1Btype Soft limit IB type is set to 2 Cannot be used with soft limit IB Moveable range Prohibited range Point 3 2062 OT_1B Soft limit IB and Point 4 2061 OT_1B Soft limit IB are set with the coordinate values in the basic machine coordinate system Points 1 and 2 are the prohibited range set wit...

Page 554: ... cannot be used together at this time By using this function with stored stroke limit I the check can be carried out simultaneously with the actual axis and program coordinate value In this case the range that does not fit into either of the following two prohibited ranges will be the movable range Moveable range Prohibited range Point 3 2062 OT_1B Soft limit IB and Point 4 2061 OT_1B Soft limit I...

Page 555: ... 000 Stored stroke limit II maximum value and minimum value of prohibited range parameter 8204 OT CHECK N 30 000 8205 OT CHECK P 80 000 A Moveable range B Prohibited range by stored stroke limit I C Prohibited range by stored stroke limit II Note Do not use stored stroke limits IB IIB or IC Invalidate stored stroke limits IB IIB and IC by setting the parameters as shown below 8210 OT INSIDE 0 stor...

Page 556: ... axis is allowed to move only in the direction that has the shorter distance to the permitted area When an attempt is made to move an axis in the direction that has the longer distance to the permitted area an operation error M01 0007 is issued which disables the movement The alarm can be canceled through NC reset or by moving the axis in the direction that has the shorter distance to the permitte...

Page 557: ...ed below when stored stroke limit IB and IIB are used together and the tool enters the overlap of the two prohibited areas movement of the tool may be disabled To prevent this configure settings so that the prohibited areas of stored stroke limit IB and IIB will not overlap with each other If the tool has entered both prohibited areas due to an incorrect setting disable stored stroke limit IIB to ...

Page 558: ...than 0 is set for the maximum value and minimum value the entire range will be the moveable range 2 The stored stroke limit IC is valid when the axis parameter 2063 is changed If changed during automatic operation the function will be validated after the smoothing for all axes reaches 0 3 Make sure that the lower limit value of the stored stroke limit IC setting value is smaller than the upper lim...

Page 559: ...M800W M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 520 IB 1501268 K ...

Page 560: ...521 IB 1501268 K 27 Setting the Machine Error Compensation ...

Page 561: ...ng the machine coordinates based on the reference position See the figure below The compensation amount can be set by either the absolute or incremental amount method Select the method with 4000 Pinc Machine position between division points n and n 1 is smoothly compensated by the linear approximation of the compensation amount n n 1 n 2 Actual machine position Ideal machine position Actual machin...

Page 562: ...orthogonal axes on which relative position compensation is made This axis is used as the criterion for relative error measurement Compensation axis refers to the coordinate axis that is orthogonal to the basic axis The compensation is actually made for this coordinate axis Machine position between division points n and n 1 is smoothly compensated by the linear approximation of the compensation amo...

Page 563: ...ion 2 The unit of compensation amount depends on the setting of machine error compensation unit parameter 1006 mcmpunit The following shows examples when the parameter 1006 is set to B Example 1 Feeding an axis from the reference position to the position moved by 100 mm See the left figure below When the actual machine position is 99 990 mm the compensation amount at the position moved by 100 mm i...

Page 564: ...on of division point n Actual machine position of division point n 1 See the left figure below Compensation amount Interval between division points Actual travel amount 2 On the negative side Actual travel amount Actual machine position of division point n Actual machine position of division point n 1 See the left figure below Compensation amount Interval between division points Actual travel amou...

Page 565: ... 4106 rdvno 4103 Specified machine position 300 000 200 000 100 000 100 000 200 000 300 000 mdvno 4101 Real machine position 299 999 200 000 100 003 100 002 200 002 299 999 pdvno 4106 Compensation amount Incremental amount method 2 6 6 4 0 6 spcdv 100 000 Absolute amount method 2 0 6 4 4 2 Division point number 4113 4114 4115 4116 4117 rdvno 4112 Compensation amount Incremental amount method 4 2 0...

Page 566: ...ition is not included Division point number 4125 4126 4127 4128 4129 4130 rdvno 4130 Compensation amount Incremental amount method 2 2 6 2 0 6 mdvno 4125 Absolute amount method 2 4 2 4 6 6 pdvno 4130 Division point number 4135 4136 4137 4138 4139 4140 rdvno 4134 Compensation amount Incremental amount method 2 2 6 2 mdvno 4136 Absolute amount method 2 4 2 4 pdvno 4140 4128 4127 4130 4126 2 1 1 2 3 ...

Page 567: ...method the compensation amount at the terminal point 360 degrees is always 0 Division point number 4123 4124 4125 4126 4127 4128 rdvno 4122 Compensation amount Incremental amount method 4 2 0 6 2 6 mdvno 4123 Absolute amount method 4 2 2 4 6 0 pdvno 4128 4124 4123 4126 4127 2 1 1 2 3 2 1 0 3 1 2 1 2 3 4125 1 3 3 4128 0 Compensation amount in incremental amount method 360 deg Basic axis machine coo...

Page 568: ...re below The compensation amount can be set by either the absolute or incremental amount method Select the method with 4000 Pinc Machine position between division points n and n 1 is smoothly compensated by the linear approximation of the compensation amount n n 1 n 2 n 3 Actual machine position Ideal machine position Division point Commanded machine position Commanded machine position Commanded m...

Page 569: ...ated to the positive direction become one point less than that of the negative direction For example in the following figure the division point indicated with None has no allocated compensation No Accordingly the compensation data of the previous compensation No 4105 is also used for the division point indicated with None Allocating compensation No 4101 4103 4102 4104 4105 4106 2 1 1 3 3 4107 4109...

Page 570: ... dir is set to 1 Compensation amount Actual machine position for the reference position when the direction of travel is positive 2 In both cases the unit of compensation amount depends on the setting of the machine error compensation unit parameter 1006 mcmpunit Parameter setting Setting parameters 4000 setting value Setting method 0 absolute amount method This method sets the difference between t...

Page 571: ...nce position On the positive side Actual travel amount Actual machine position of division point n Actual machine position of division point n 1 Compensation amount Interval between two division points Actual travel amount 2 On the negative side Actual travel amount Actual machine position of division point n Actual machine position of division point n 1 Compensation amount Interval between two di...

Page 572: ...004 4005 4006 4007 4008 4009 cmpax drcax rdvno mdvno pdvno sc spcdv twopc refcmp Setting value C C 4122 4123 4134 1 60 000 1 4 Division point No 4123 4124 4125 4126 4127 4128 4129 4130 4131 4132 4133 4134 Compensation amount Incremental amount method 4 2 2 4 6 0 4 2 4 6 2 0 Absolute amount method 4 2 0 6 2 6 4 2 2 2 4 2 Movement direction Positive Negative 4124 4123 4126 4127 2 1 1 2 3 2 1 0 3 1 2...

Page 573: ...enabled and the parameter 2585 Cyccmp Enable cyclic error compensation must be set to 1 This function is only available in CNC controlled axes It is not available in PLC controlled axes Switch to C axis mode for spindle position control when applying this function to the spindle This function is only available in rotary axes It is not available in linear axes The parameters related to the rotary a...

Page 574: ...nteract the effect of the errors 2 Set compensation amounts as absolute values Do not set relative values 3 The compensation amounts stored in the locations specified from Cyclic error compensation initial number of compensation 2586 Cycstnum to Cyclic error compensation number of divisions 2587 Cycdv are used Note This parameter setting uses the parameters that are also used by memory type pitch ...

Page 575: ...er Setting value Details 2585 Enable cyclic error compensation 1 Compensation enabled 2586 Cyclic error compensation initial number of compensation 4201 Starts from the parameter 4201 2587 Cyclic error compensation number of divisions 8 Occupies eight parameters One error cycle is divided into 8 steps 2588 Cyclic error compensation cycle constant 256 One gear has 256 cycles Step No 4201 4202 4203 ...

Page 576: ...hen the zero point has not been established this function is not available even if the parameter is set to Enabled 3 As changing the reference position shift distance 2027 G28sft changes the position of the machine zero compensation amounts need to be configured again When the coordinate system offset has been performed for functions such as workpiece coordinate system offset and reference positio...

Page 577: ... with the memory type pitch error compensation As shown in the figure below when the error profile consists of both cyclic errors and non cyclic errors a higher accuracy of compensation can be achieved by combining the memory type pitch error compensation and this function Error Machine position Non cyclic Cyclic Error Error Compensates in accordance with cyclic error Compensates by memory type pi...

Page 578: ...539 IB 1501268 K 28 Setting the Position Switches ...

Page 579: ... preset with axis as alternatives for the dog switches provided on the machine axis When the machine reaches the specified area a signal is output to the corresponding device of the PLC interface Whether the machine has moved into the area specified with the position switches can be judged at high speed by setting parameters To judge the entry of the machine to the area set parameters to select wh...

Page 580: ...nd dog2 Positions of dog1 and dog2 Description dog1 dog2 Example dog1 30 000 dog2 330 000 A signal is output when the machine reaches between dog1 and dog2 Example dog1 30 000 dog2 30 000 Signal is output in the same manner even if dog1 is in the negative area dog1 dog2 Example dog1 330 000 dog2 30 000 A signal is output when the machine reaches between dog2 and dog1 dog1 0 and 360 dog2 Example do...

Page 581: ...tion switch number to be canceled 75 1 in and a slash in DATA on the setting field then press the INPUT key Axis name of the specified position switch will be deleted and the position switch is disabled However the data in dog1 and dog2 are still retained in a memory To enable the position switch again only an axis name is required for setting ...

Page 582: ...543 IB 1501268 K 29 Setting the Backlash Compensation ...

Page 583: ...ds compensation amount to the travel amount when the direction of the axis is reversed There are two types of backlash compensation as follows 1 G0 backlash 2011 G0back Compensation amount that is used when an axis moved at the rapid traverse speed G0 Compensation amount is also measured at rapid traverse speed 2 G1 backlash 2012 G1back Compensation amount that is used when an axis moved at cuttin...

Page 584: ...on II up to four compensation amounts are set for each axis for each different acceleration rate and compensation amounts are calculated corresponding to each acceleration rate Through the above procedures quadrant projections are suppressed Compensation based on the acceleration rate at a direction reversal improves machining accuracy For the range between the acceleration rates defined in parame...

Page 585: ... to 4 Setting acceleration rate and compensation amount 29 2 2 1 Setting the backlash compensation II acceleration rate For the backlash compensation II acceleration rate set the acceleration rate μm s2 at reversal of direction of the axis on which compensation to be performed Up to four backlash compensation II acceleration rates can be set for each axis Backlash compensation II acceleration rate...

Page 586: ...II acceleration rate 2 for 14364 BL2_c2 When a positive value is set as the compensation amount compensation is performed in the travel direction of the axis after axis reversal Compensation direction with a compensation amount set to a positive value When a negative value is set as a compensation amount compensation is performed in the travel direction of the axis before axis reversal Compensatio...

Page 587: ...s four measured compensation patterns Acceleration rate 1 to 4 and compensation amount 1 to 4 are all valid and these values are used for calculating the compensation amounts Note that compensation amount may not be in ascending order because the value increase or decrease depending on the acceleration rate 0 and negative values can also be set as illustrated below When compensation amounts are no...

Page 588: ...eleration rate 2 the settings will be as follows Acceleration rate 1 and 2 and compensation amount 1 and 2 are valid Acceleration rate 3 and 4 and compensation amount 3 and 4 are invalid When the number of measured compensation patterns are less than four compensation is carried out for the compensation patterns which are measured by setting 0 to acceleration rates corresponding to compensation pa...

Page 589: ...esponding parameters are disabled accordingly the compensation amounts are not calculated For example when acceleration rate 1 and 2 are in ascending order but acceleration rate 3 is equal to acceleration rate 2 the settings will be as follows Acceleration rate 1 and 2 and compensation amount 1 and 2 are valid Acceleration rate 3 and 4 and compensation amount 3 and 4 are invalid 0 Compensation amo...

Page 590: ...551 IB 1501268 K 30 Confirming the Spindle Operation ...

Page 591: ... 100r min in S field 2 Enter 3 in M field to rotate the spindle 3 Check the rotation speed of the spindle motor while the spindle is rotating Refer to the section of Confirming the Rotation Speed 4 After checking the rotation speed set M to 5 or press the spindle stop button to stop the spindle rotation CAUTION 1 Do not adjust the spindle when possible risks associated with adjustment procedures a...

Page 592: ...fter entering the program 3 Press the automatic start button 4 Check the rotation speed of the spindle motor while the spindle is rotating Refer to the section of Confirming the Rotation Speed 30 3 Confirming the Rotation Speed 1 Select Drv mon and then Spindle unit on the Diagn screen 2 Check the rotation speed of the spindle motor To obtain the spindle rotation speed apply the gear ratio to the ...

Page 593: ...M800W M80W Series Connection and Setup Manual 30 Confirming the Spindle Operation 554 IB 1501268 K ...

Page 594: ...555 IB 1501268 K 31 Setting the Handy Terminal ...

Page 595: ...stomized data for the handy terminal 1 Connecting a personal computer and the handy terminal and inputting the data from NC Designer HT 2 Connecting NC and the handy terminal and inputting the data from a SD card 31 1 Inputting the Data from a Personal Computer Create a project data p1t which is handled as customized data with the customized data creation tool NC Designer HT Then download it to th...

Page 596: ...communication condition is as follows Port Personal computer port Transmission 19200 bps Data length 8 bit Stop bit 2 Parity None 4 Select Online Download from the menu of NC Designer HT 5 The following dialog box is displayed Select Yes 6 If a password has been set to the downloaded customized data the Input password dialog box will be displayed Input the password and select OK ...

Page 597: ...Connection and Setup Manual 31 Setting the Handy Terminal 558 IB 1501268 K 7 The customized data will be downloaded to the handy terminal 8 When the download has been completed the following dialog box will be displayed ...

Page 598: ...nto the control unit 4 Set the password currently set in the handy terminal to the parameter 11011 Handy TERM PW Note When you download for the first time or the password for the present custom data of the handy terminal is invalid leave the parameter blank 5 Turn OFF the NC and then connect the handy terminal to SIO connector on the control unit 6 Set the rotary switch on the control unit to 5 Co...

Page 599: ...alue absolute value of PLC signal R299 For details on R299 refer to PLC Interface Manual n2 There is no version consistency between the custom data creation tool and the handy terminal Confirm the version of custom data creation tool n3 The passwords set in the handy terminal and the NC are not consistent with each other Specify the password for custom data of the handy terminal correctly in 11011...

Page 600: ...561 IB 1501268 K 32 Setting the Deceleration Check ...

Page 601: ...for the deceleration check command deceleration check method smoothing check method and in position check method The deceleration check method can be set independently for each execution block with the rapid traverse command G00 or the cutting feed command G01 G02 G03 a Operation list This table shows the operation list for each movement command set Deceleration check is valid 1 The deceleration c...

Page 602: ...er 1389 G1SmthChk Parameter Deceleration check method Determination condition 1193 inpos 0 Command deceleration check Deceleration check time passed 1 In position check method Deceleration check time passed all axis smoothing zero and all axis in position 2 Smoothing check method Deceleration check time passed and all axis smoothing zero Parameter Deceleration check method Determination condition ...

Page 603: ...on deceleration time constant Td Deceleration check time Td Ts 2 α 0 to 10ms c For soft acceleration deceleration Ts Soft acceleration deceleration time constant Td Deceleration check time Td Ts α 0 to 10ms The deceleration check time required during rapid traverse is the longest rapid traverse deceleration check time of all axes This check time is determined by the rapid traverse acceleration dec...

Page 604: ...han the parameter setting value and the next block is executed The in position check width can be designated with the servo parameter in position width SV024 Note that G0 and G1 can be designated independently with the axis specification parameter G0 in position check width G0inps and G1 in position check width G1inps If both the servo parameter and axis specification parameter are set the larger ...

Page 605: ...ne axis is moving in the opposite direction while several axes are interpolating 1 Designating deceleration check for G01 G00 opposite direction movement reversal If the axis movement reverses to the opposite direction in a G01 to G00 successive block the deceleration check for the movement in the opposite direction can be changed with the base specification parameter G01 G00 deceleration check 15...

Page 606: ... for the movement in the opposite direction can be changed with the base specification parameter G01 G01 deceleration check 1503 G1Ipfg 1502 1 Command deceleration Enlarged figure a Commanded speed b Resultant speed c Command deceleration is completed Same direction Opposite direction 1503 0 The acceleration rate is excessive due to the G01 and G01 composite speed 1503 1 Command deceleration Same ...

Page 607: ... not performed for the commands except G1 G9 When 1306 InpsTyp deceleration check specification type is set to 1 Deceleration check specification type 2 this parameter will be invalid 0 1 1306 InpsTyp Deceleration check specification type Select the parameter specification type for the G0 or G1 deceleration check 0 Deceleration check specification type 1 G0 is specified with 1193 inpos and G1 G9 w...

Page 608: ...he in position detection width Set the positioning accuracy required to the machine Lower setting value increases the positioning accuracy but prolongs the cycle time settling time The standard setting is 875 0 to 32767 1deg 1000 Item Details Setting range 2077 G0inps G0 in position width Set the in position width for G0 Between SV024 and this parameter the parameter with a larger value will be ap...

Page 609: ...te condition follows the automatic error detect 4 High speed machining mode When the axis movement reverses to the opposite direction in G01 to G01 successive block during the high speed machining mode the commanded deceleration will not be performed even if G1Ipfg has been set to 1 When the axis movement reverses to the opposite direction in G01 to G00 successive block it follows the setting of G...

Page 610: ... When deceleration check is valid 1502 G0Ipfg 1 deceleration check will be executed when the axis reverses its movement to the opposite direction at the G1 G0 successive block regardless of whether G0 non interpolation is ON or OFF When deceleration check is valid 1502 G0Ipfg 1 deceleration check will be executed when the axis reverses its movement to the opposite direction at the G1 G0 successive...

Page 611: ...M800W M80W Series Connection and Setup Manual 32 Setting the Deceleration Check 572 IB 1501268 K ...

Page 612: ...573 IB 1501268 K 33 Synchronous Control and Multiple axis Synchronization Control ...

Page 613: ...s This function is assumed to be used in the large machine tool etc which drives one axis with two servo motors The axis for the base of the synchronization is called the master axis and the axis according to the master axis is called the slave axis Note 1 The axis detachment function cannot be added to the axes used in the synchronous control Note 2 The control axis synchronization between part s...

Page 614: ...e axis using the synchronous control function of NC and drive those axes in parallel This can be used only by changing the NC setting without changing the settings in the servo drive unit Position command synchronous control diagram The position command synchronous control has the following configuration CNC M M Compensation Position command Drive unit Master axis Slave axis Detector Compensation ...

Page 615: ...nto the master axis side on the slave axis Since that speed feedback is not the slave axis s itself the slave axis easily vibrates Also as the slave axis is easily influenced by the disturbance this is not appropriate for the machine tools which need the positioning accuracy or the interpolation accuracy This can be used when the setting of the NC and the servo drive unit are changed Current comma...

Page 616: ...ster axis 2 Independent operation This is a method that either the master or slave axis is moved with the movement command for the master axis 33 1 1 2 Correction mode The synchronization is temporary canceled to adjust the balance of the master and slave axes during the synchronous control mode in the machine adjustment Each axis can be moved separately with the manual handle feed or the arbitrar...

Page 617: ...ion adjustment value This method is enabled when in a synchronous operation and parameter 1493 ref_syn synchronization at zero point establishment is 1 synchronous This method is disabled when the parameter is set to 0 Asynchronous There are following limitations in using the reference position adjustment value The grid intervals 2029 grspc of the master and slave axes must be the same Zero point ...

Page 618: ...ch to Correction mode and feed the slave axis by handle feed to the position to be defined as its zero point h At this point the zero point adjustment completion signal is input from the PLC i When the zero point adjustment completion signal is input the NC automatically sets the reference position adjustment value in the parameter 2036 slv_adjust reference position adjustment value Reference posi...

Page 619: ...the PLC turn ON the master and slave axis bits of the synchronous control operation method signal to select synchronous control mode synchronous operation c Carry out zero point return manually The master axis travels until reaching the second grid after dog OFF and stops on the grid If the deceleration after dog OFF goes over the 1st grid the master axis stops on the 3rd grid The slave axis trave...

Page 620: ... limit 3 When synchronization is set to 1 and stopper method is set to 1 The zero points of both master and slave axes are determined by establishing the master axis zero point During stopper method in zero point initial setting push toward the machine end stopper until both master and slave axes reach the current limit and the droop is canceled when the current limit is reached During position co...

Page 621: ...es reach the current limit c As for stopper method and marked point alignment method I if the axis is moved in the opposite direction as final advance direction or basic Z direction with Ret Ref P in State item and reached to each axis grid point the absolute position is established As for marked point alignment method II the absolute position is established without moving to the grid point d Set ...

Page 622: ...hed As for marked point alignment method II the absolute position is established without moving to the grid point d Set 2 Zero P to master axis When 2 Zero P is set to master axis the same value is set to 2 Zero P of slave axis 2 Zero P of slave axis cannot be set Synchronous error check is not performed during absolute position initial setting If an operation error M01 0051 occurs at the start of...

Page 623: ...per method when the slave axis reaches the stopper first d c a b d c a b 2037 G53ofs Upon stoppage of the master axis the slave axis stops Machine end 2 Zero P 2059 zerbas 1 2 Zero P 2059 zerbas 0 2 Zero P 2059 zerbas 1 2 Zero P 2059 zerbas 0 Machine end Basic machine coordinate zero point Grid point Grid point Master axis Slave axis Machine zero Machine end stopper position or mechanical basic po...

Page 624: ...alignment method II the absolute position is established without moving to the grid point d Set 2 Zero P to master axis When 2 Zero P is set to master axis the same value is set to 2 Zero P of slave axis 2 Zero P of slave axis cannot be set Synchronous error check is not performed during absolute position initial setting During automatic initialization the values set to push speed 2055 pushf and a...

Page 625: ...orrection at servo ON is enabled 1281 ext17 bit3 1 The position of the slave axis is automatically corrected to the position of the master axis at servo ON 2 When synchronous error automatic correction at servo ON is disabled Position alignment is done automatically by carrying out manual zero point return But the zero point related parameters need to be correctly adjusted and set When zero point ...

Page 626: ...ization error between the main axis and the sub axis is not monitored For the main axis and the sub axis specify the speed command synchronous control or the current command synchronous control Example Example of use of the simple synchronous control 33 1 3 1 Zero Point Establishment During Simple Synchronous Control There are following regulations and cautions regarding the zero point establishme...

Page 627: ...nate compensation Even under the multiple axis synchronization control the compensation is performed independently for each axis Perform position alignment for the master axis and each slave axis at the setup of the machine Also position alignment between synchronous axes is required when power is turned ON Perform automatic or manual reference position return and start synchronous operation after...

Page 628: ...589 IB 1501268 K 34 Adjust S analog Screen ...

Page 629: ...st data This displays data which is being adjusted manually Display only during a manual adjustment 5 Operation procedure This displays the operation procedures for automatic and manual adjustments Menus Menu Details Reference This carries out automatic adjustment of the spindle analog output Performing Automatic Adjustments This carries out manual adjustment of the spindle analog output Performin...

Page 630: ...ed an operation message Auto adjust complete appears The highlighting of the menu Auto adjust is cleared and the cursor is returned to where it was before the auto adjustment The menu Manual adjust returns to the normal display and manual adjustment can be performed Operation methods when stopping the PLC with the rotary switch 1 Set the rotary switch CS2 in the upper part of the unit to 1 The PLC...

Page 631: ... menu Voltage 1 or Voltage 10 Current adjust data is adjusted upward in increments of 1 each time the menu Voltage 1 is pressed Current adjust data is adjusted upward in increments of 10 each time the menu Voltage 10 is pressed Note Current adjust data range is 999 to 999 The adjustments cannot exceed this range 4 Press the INPUT key Current adjust data is set as ch0 0V offset and the 0V offset re...

Page 632: ...value is displayed at Current adjust data A ch0 10V analog voltage is output at this time 2 Monitor the analog voltage Adjust the gain until the monitor voltage is 10V 3 5mV The setting range 999 to 999 3 For 10V or higher Press the menu Voltage 1 or Voltage 10 For less than 10V Press the menu Voltage 1 or Voltage 10 4 Press the INPUT key Current adjust data is set as ch0 gain and the adjustment r...

Page 633: ...M800W M80W Series Connection and Setup Manual 34 Adjust S analog Screen 594 IB 1501268 K ...

Page 634: ...595 IB 1501268 K 35 Device Open Parameter Screen ...

Page 635: ... This function can set or change the user back up area of the PLC device from the NC screen Divide the device area in accordance with the specifications of the machine tool builder and switch the display format or data type for each divided area hereinafter called a group information 1 2 3 4 5 6 ...

Page 636: ... BYTE WORD DWORD WORD BIT of the allocation area BYTE The area is secured per 1 byte WORD The area is secured per 2 byte DWORD The area is secured per 4 byte WORD BIT The area is secured per 2 byte DWORD cannot be designated when the device allocation is an odd number address BIT format is valid for the display format when WORD BIT is designated The data type can also be designated by pressing the...

Page 637: ...ot displayed when the password is not entered c BCD fromat 1 Valid Display the group detail screen data in BCD format 0 Invalid d BIT format 1 Display the group detail screen data in BIT format 0 Invalid e HEX format Hexadecimal format 1 Valid Display the group detail screen data in HEX format 0 Invalid f Sign Decimal format only 1 Without sign Display the group detail screen data in decimal forma...

Page 638: ...n the data type is WORD BIT it will be changed to WORD Change the display format to the BIT format The data type is changed to WORD BIT Change the display format to the BCD format When the data type is WORD BIT it will be changed to WORD Select whether to display the target group infomation on the each group detail screen to users Select whether the input protection of the data protection key 2 is...

Page 639: ...rites the contents of the data copied one line into the line where the cursor is placed If the data of the line is changed after the Line copy is pressed the data before change will be written when pasting it Once the line is copied it can be pasted many times until new area is copied Clears all allocation of the parameter in the device open parameter screen Note Data of the group detail will not ...

Page 640: ...601 IB 1501268 K 36 SRAM Open Parameter Screen ...

Page 641: ... Screen 602 IB 1501268 K SRAM open area for a machine tool builder can be set or changed It can be divided according to the machine tool builder s usage and the display format and the data format can be switched for each divided area hereinafter called a group 1 5 2 3 4 ...

Page 642: ... formatting and then turning the power ON again If the power is turned ON without formatting after the setting an error Z40 Format mismatch will be displayed The error will be kept displayed even the power is turned ON again until the reformatting is completed 0 1 CHAR 2 SHORT 3 LONG 4 DOUBLE 3 Number of data Set the number of data in the allocated area Number of data available to designate varies...

Page 643: ...il screen data in BCD format 0 Invalid d BIT format 1 Display the group detail screen data in BIT format 0 Invalid e HEX format Hexadecimal format 1 Valid Display the group detail screen data in HEX format 0 Invalid f Sign Decimal format only 1 Without sign Display the group detail screen data in decimal format without sign 0 With sign Display the group detail screen data in decimal format with si...

Page 644: ...ere a cursor is placed will be displayed When the group information where a cursor is placed is not set it will be invalid Menu when inputting the number of data Menu Details Delete a group in a line where a cursor is placed Copy the data of one line where a cursor is placed Writes the contents of the data copied one line into the line where the cursor is placed If the data of the line is changed ...

Page 645: ...ied one line into the line where the cursor is placed If the data of the line is changed after Line copy is pressed the data before change will be written when pasting it Once the line is copied it can be pasted many times until new area is copied Clears all allocation of the parameter in the SRAM open parameter screen Note Data of the group detail will not be cleared When parameter No is set and ...

Page 646: ...607 IB 1501268 K 37 Data Backup and Restoration ...

Page 647: ...ese data can be backed up only cannot be restored 2 XXX indicates the abbreviation for each language For the input output function for separate files refer to the Instruction Manual Screen display File name Data type System data SRAM BIN SRAM data binary files Programs parameters R registers and so on ALL PRM 1 Parameters ASSEMBLY INF 1 System configuration Ladder USERPLC LAD User PLC program EIPC...

Page 648: ... Backup The all backup screen is displayed Note Press the to cancel this process 2 Press Y y or INPUT The backup starts Executing and are displayed for the state of file under processing Note If any NC data file exists in the backup folder the confirmation message Overwrite this file Y N appears Press Y y or INPUT to start the backup If the tool data is being sorted the operation message File acce...

Page 649: ...be backed up in the memory card or DS 3 On the Windows based display unit if the size the size in the actual memory of custom data exceeds 48MB the operation message Skipped custom data due to over capacity appears and the custom data cannot be backed up Note that the size in the actual memory and the size on Windows may differ 3 The backup is completed without error The states of backup complete ...

Page 650: ...r of the backup data The System data file does not exist in the transfer source The ladder larger than 256 KB is stored and all backup is executed when the large capacity PLC specification is valid and then the specification is switched to invalid 4 APLC data can be restored only when the APLC release specification is valid 5 When smart safety observation is valid entering the safety password is r...

Page 651: ...1 Auto2 Auto3 Manual Auto1 key Auto1 Manual Auto3 Auto2 Auto1 Note If there are no files at the position where the cursor moved to the operation message Select directory to restore appears Select the file again and then press the INPUT key 6 Press Y y or Input The restoration starts Executing and are displayed for the state of file under processing Note If PLC is in operation the PLC running Does ...

Page 652: ...613 IB 1501268 K 38 Appx 1 Setting the System Lock ...

Page 653: ...ons will be written over Directory section Encryption Key File name section ENCKEY DAT c Press the menu key Trnsfr A B d When a confirmation message appears press either Y or INPUT If the encryption key has been set Setting complete normally appears If the encryption key has not been set the message Can t write file for dev B appears Check the encryption key file and set it correctly Possible caus...

Page 654: ...name section will be written over by pressing Decryption code Directory section Decryption Code File name section PASSCODE DAT Setting Memory in the device section and RLS in the directory section of the B Dev area will be the same c Press the menu key Trnsfr A B d When a confirmation message appears press either Y or INPUT If the decryption code has successfully been set Setting complete normally...

Page 655: ...setting permission to 1 This parameter is set to 0 when the power is turned ON or at the cycle start 2 MTBs need to manage the encryption dedicated tool and the encryption key not to be leaked to the users The encryption key file must be created on a PC 3 If you turn OFF and ON the power after the time limit has expired EMG Emergency stop LINE may appear at the same time 4 When the clock data is i...

Page 656: ...617 IB 1501268 K 39 Appx 2 Protection Setting ...

Page 657: ...Displays the protection level of each data item The data set below the current operation level can be changed as needed Changing the protection level displays the message Pro lev change at the upper right Change Specify the protection level to change data including a case to input a file Output Specify the protection level to output a file Menus Menus Details Changes the present authenticated pass...

Page 658: ... 0 6 Tool offset data files TOOL OFS Workpiece offset data Coordinate system offset data Workpiece installation error compensation data Workpiece position offset for rotary axis Workpiece measurement data 0 0 0 6 0 6 Workpiece offset data files WORK OFS Workpiece shift data Workpiece shift data 0 0 0 6 0 6 All tool data files TOOLALL DAT User parameter data User parameter data Barrier data 0 0 0 6...

Page 659: ...s All erasure of machine macros All erasure of life data All erasure of tool data fixpro formatting HMI version up System version up Console execution Ladder monitoring Note 1 Machine tool builder macro variables WE measurement macro writing Machine tool builder macro ROM write Security function SRAM data files SRAM BIN User PLC program files USERPLC LAD User PLC program files per project PROJECTx...

Page 660: ...or INPUT key The operation message Operation level has returned to 0 to 3 is displayed and the highlighted menu 0 3 opn level returns to normal The operation level returns to one of operation levels 0 to 3 in accordance with the current signal status All menus are displayed in gray Operation Methods 1 Press the menu 4 6 opn level The menu 4 6 opn level is highlighted The cursor appears on the curr...

Page 661: ...sword is displayed 3 Enter the current password for the operation level of the cursor position Example OLDPASS INPUT When the password is correct The operation message Enter a new password is displayed When the password is incorrect The operation message Your password is incorrect is displayed and then the operation returns to the process 2 4 Enter a new password Example NEWPASS INPUT When the acc...

Page 662: ...the current password is displayed 3 Enter the current password for the operation level of the cursor position Example OLDPASS INPUT When the password is correct The operation message Enter a new password is displayed When the password is incorrect The operation message Your password is incorrect is displayed and then the operation returns to the process 2 4 Enter 0 Example 0 INPUT The operation me...

Page 663: ...ting Y N is displayed If you switch the screen without saving the change the changed setting is canceled Note 2 After changing the protection level if you turn the power OFF without saving the change the changed protection level is canceled Operation Methods 1 Press the menu Setup pro lev The menu Setup pro lev is highlighted The cursor appears on the Chng of Available level 2 Move the cursor to t...

Page 664: ...625 IB 1501268 K 40 Appx 3 Displaying Original Logo On Standard Screen ...

Page 665: ... 1135 unt_nm is not displayed Logo file specification Note 1 When the size of the logo file is different from the specified size the display image may differ from the actual logo as a result of scaling to fit in the display range Note 2 When the logo file is other than 16 bit color the display image may differ from the actual color because it is converted to 16 bit color File name logo jpg Storage...

Page 666: ...627 IB 1501268 K 41 Appx 4 EMC Installation Guidelines ...

Page 667: ...es Emission Capacity to prevent output of obstructive noise that adversely affects external devices Immunity Capacity to not malfunction due to obstructive noise from external source Contents of the regulation are summarized in the table below We assume that the standards and test contents required for a machine tool are almost the same as the following Class Name Details EN Standards Emission Rad...

Page 668: ...f the panel is a very important factor for the EMC measures Take the following measures sufficiently into consideration when creating a panel 41 4 1 Measures for Control Panel Body 1 Use metal for all members configuring the panel 2 When joining the metal plate treat the welded or contacting sections so that the impedance is reduced and then fix with screws 3 Be careful not to bend the plate by su...

Page 669: ...tachment of packing is the same as an insulated state Remove the paint and fix the screws 41 4 3 Measures for Power Supply 1 Shield the power supply section and insert a filter to prevent the noise from flowing in or out Selection of the noise filter capacity varies depending on the drive unit and devices to be used Note 1 The conductive noise can be suppressed by inserting a noise filter but the ...

Page 670: ...iring in Panel 1 If the cables are led unnecessarily in the panel they easily pick up noise Pay attention to the device layout and wire length so that the wiring length is as short as possible 2 Always connect the grounding wire to the FG terminal indicated on the device 3 Keep the distance between the drive line and encoder cable to the drive section motor as much as possible when wiring 4 Do not...

Page 671: ...errite core may not be required depending on the selected power supply 2 Remote I O cable J210 cable Use a shield clamp within 10 cm from the panel s inlet outlet When using a ferrite core install it on both ends of the connected units 3 LAN cable J303 cable Use a shielded cable Use a shield clamp within 10 cm from the panel s inlet outlet When using a ferrite core install it on both ends of the c...

Page 672: ...ground install the grounding plate directly on the cabinet or connect with a grounding wire A B C Enclosed fittings Ground Plate D 100 86 30 Clamp fitting A 2 Ground Plate E 70 56 Clamp fitting B 1 L1 maximum dimension when it is open L2 reference dimension Clamp fitting A 25 77 Clamp fitting B 12 54 0 3 0 24 40 35 6 22 17 5 A C 35 24 0 2 0 11 7 3 6 Bs0 3 30 L1 L2 2 ȭ Unit mm Note 1 Screw hole for...

Page 673: ...aximum 22 ZCAT2032 0930 BK 2 36 1 32 1 9 1 19 5 1 9 maximum 22 ZCAT2132 1130 M BK 1 36 1 32 1 11 1 20 5 1 11 maximum 22 ZCAT2132 1130 BK 2 36 1 32 1 11 1 20 5 1 11 maximum 22 ZCAT3035 1330 M BK 1 39 1 34 1 13 1 30 1 13 maximum 63 ZCAT3035 1330 BK 2 39 1 34 1 13 1 30 1 13 maximum 63 ZCAT1525 0430AP M BK 25 1 20 1 4 1 15 1 11 5 1 2 5 to 4 USB 7 ZCAT1325 0530A M BK 1 25 1 20 1 5 1 12 8 1 11 2 1 3 to ...

Page 674: ...her than the following products for the surge absorber Refer to the manufacturer catalog for detailed characteristics outline and connection methods of the surge absorber 1 Part name RSPD 250 U4 Manufacturer OKAYA ELECTRIC INDUSTRIES Outline drawing Circuit drawing Rated Voltage 50 60Hz DC Breakdown voltage Voltage protection level Normal discharge current Maximum discharge current Surge current l...

Page 675: ...s from the surge absorber should be connected without extensions 2 If the surge absorber cannot be installed just with the enclosed wires keep the wiring length of A to 2m or less If the wires are long the surge absorber s performance may drop and inhibit protection of the devices in the panel 3 Surge absorber to be selected varies depending on input power voltage 4 Do not insert the surge absorbe...

Page 676: ... standards given below Stabilized power supply selection items Standards Safety Standards UL1950 CSA C22 2 No 234 approved IEC950 compliant Noise Terminal Voltage FCC Class A VCCI Class A High Harmonics Current Restrictions IEC61000 3 2 Item Standard setting Remarks Output Voltage fluctuation 5 5 or less of 24VDC output Ripple noise 120 mV maximum Spike noise 500 mV maximum Output current Refer to...

Page 677: ...M800W M80W Series Connection and Setup Manual 41 Appx 4 EMC Installation Guidelines 638 IB 1501268 K ...

Page 678: ...639 IB 1501268 K 42 Appx 5 Restrictions for Lithium Batteries ...

Page 679: ...machinery or device must be fixed securely and must be shipped with wrapped over the outer package as to prevent damage or short circuits 1 Materials falling under Class 9 2 Materials not falling under Class 9 Note If the number of batteries exceeds 24 batteries for the battery cell or 12 batteries for the battery the dedicated packing for materials falling under Class 9 is required Area Transport...

Page 680: ...e company commissioned for the actual transportation IATA International Air Transport Association http www iata org IMDG Code A uniform international code for the transport of dangerous goods by seas determined by IMO International Maritime Organization http www imo org 42 1 3 Reference Refer to the following materials for details on the regulations and responses Guidelines regarding transportatio...

Page 681: ...to the battery damage move the person immediately to fresh air If the person feels sick consult a doctor immediately Skin contact If the content of the battery attaches to human skin wash off immediately with water and soap If skin irritation persists consult a doctor Eye contact In case of contact with eyes due to the battery damage rinse immediately with a plenty of water for at least 15 minutes...

Page 682: ...e Melting point Decomposition temperature Flash point No information Stability Stable under normal handling condition Condition to avoid Do not mix multiple batteries with their terminals uninsulated This may cause a short circuit resulting in heating bursting or ignition Hazardous decomposition products Irritative or toxic gas is emitted in the case of fire Acute toxicity No information Local eff...

Page 683: ... the Federal Register and the code of Federal Regulation for details When transporting primary lithium battery by cargo aircraft indicate that transportation by passenger aircraft is forbidden on the exterior box Lithium Metal batteries forbidden for transport aboard Passenger aircraft 42 4 California Code of Regulation Best Management Practices for Perchlorate Materials When any products that con...

Page 684: ...so subjected to the restriction When shipping those products to EU countries later than September 26th 2008 follow the instruction explained in 1 42 5 2 Information for End user Figure 1 Note This symbol mark is for EU countries only This symbol mark is according to the directive 2006 66 EC Article 20 Information for end users and Annex II Your MITSUBISHI ELECTRIC product is designed and manufactu...

Page 685: ...M800W M80W Series Connection and Setup Manual 42 Appx 5 Restrictions for Lithium Batteries 646 IB 1501268 K ...

Page 686: ...647 IB 1501268 K 43 Appx 6 Precautions for Compliance to UL c UL Standards ...

Page 687: ...nit supplying 24VDC to each unit is a UL approved part of SELV limited power LPS or Class 2 Use a UL approved part for the stabilized power supply unit supplying 24VDC to each unit 2 Unit ambient temperature This NC system complies with the UL Standards on the condition that the unit is used at a temperature less than the maximum ambient temperature given in Environment Conditions section Make sur...

Page 688: ...splay Unit FCU8 DU141 32 10 4 type Display Unit FCU8 DU181 31 15 type Display Unit FCU8 DU181 32 15 type Display Unit FCU8 DU181 36 15 type Display Unit FCU8 DU191 77 19 type Display Unit FCU8 DU192 75 19 type Display Unit FCU8 DU192 77 19 type Display Unit FCU8 GC211 Graphic Control Unit FCU8 KB026 Keyboard for 8 4 type Display Unit FCU8 KB028 Keyboard for 8 4 type Display Unit FCU8 KB029 Keyboar...

Page 689: ...Graphic Control Unit 11 6 Connecting with Graphic Control Unit 12 9 Connecting with Analog I O Signal FCU8 DX202 14 4 Connecting with Encoder Manual Pulse Generator I F Expansion Unit 15 Connection of Synchronous Feed Encoder 16 2 1 FCUA R050 R054 Cable 16 2 4 J010 Cable 16 2 12 J170 Cable 16 2 15 J221 Cable 29 Appx 2 Protection setting Chapter composition change Title of chapter 6 was changed int...

Page 690: ... MITSUBISHI CNC Machine operation panel FCU8 KB931 MITSUBISHI CNC Machine operation panel Handy terminal The following chapters and sections were added 3 16 MITSUBISHI CNC Machine Operation Panel 3 17 Handy Terminal 3 19 Thermistor Sets 4 13 3 EtherNet IP FCU8 EX565 4 17 MITSUBISHI CNC Machine Operation Panel 4 18 Handy Terminal 4 19 Thermistor 5 3 9 MITSUBISHI CNC Machine Operation Panel 7 13 3 C...

Page 691: ...e Operation Panel 12 2 Connecting with Power Supply 16 1 Machine Operation Panel Connection System Drawing 16 2 Connecting with Power Supply 16 3 Connecting with Frame Ground 16 4 Connecting with Operation Panel I O Unit 20 3 1 Setting the Rotary Switch 20 3 2 Setting the DIP Switch 20 7 Initializing the NC Internal Data SRAM 22 3 Setting the Parameters for the Machine Specifications 23 5 2 Settin...

Page 692: ... FCU8 EX561 4 13 2 PROFIBUS DP FCU8 EX563 4 13 4 EtherNet IP FCU8 EX565 4 17 1 Main Panel A B FCU8 KB921 FCU8 KB922 FCU8 KB925 FCU8 KB923 FCU8 KB924 FCU8 KB92 4 17 2 Sub Panel A FCU8 KB931 FCU8 KB94 5 3 5 Remote I O Unit 5 3 9 MITSUBISHI CNC Machine Operation Panel 7 8 2 Connecting with Drive Unit MDS EM EMH Series 7 13 4 Connecting I O Device via EtherNet IP 12 1 Remote I O Unit Connection System...

Page 693: ... DX730 7 8 1 1 Connection of Optical Communication Cables 7 8 2 Connecting with Drive Unit MDS EM EMH Series 7 8 3 Connecting with Drive Unit MDS EJ EJH Series 11 9 Connecting with Remote I O Unit 12 5 Connecting with Operation Panel I O Unit 16 1 Machine Operation Panel Connection System Drawing 16 4 Connecting with Operation Panel I O Unit 16 5 Connecting Emergency Stop Switch 18 4 List of Cable...

Page 694: ...hanged 2 1 1 M800W Windows based Display 15 type 2 1 2 M800W Windows based Display 19 type 2 2 1 M80W Windows based Display 15 type 2 2 2 M80W Windows based Display 19 type 3 9 Operation Panel I O Unit 3 12 Communication Expansion Unit 3 23 List of Cables 4 1 1 Environment Conditions inside the Operation Panel 4 2 1 Environment Conditions inside the Operation Panel 4 5 1 10 4 type FCU8 DU141 31 4 ...

Page 695: ...nce Program Writing 23 1 Writing PLC Program using the SD Card 23 2 2 Setting the IP Address for PC Side 23 3 Connecting the Control Unit and a Personal Computer 23 4 Setting the Communication with GX Developer 23 6 Writing a PLC Program with GX Developer 23 7 Writing a PLC Program to ROM with GX Developer 36 Data Backup and Restoration 37 3 Display of Time Limit Warning and Alarm Notification 37 ...

Page 696: ...02 FCU8 DX213 FCU8 DX213 1 FCU8 DX654 FCU8 DX654 1 FCU8 DX651 FCU8 DX408 FCU8 DX409 5 3 9 Machine Operation Panel 6 1 2 Precautions for Using Optical Communication Cable 7 1 1 M800W 7 8 1 2 Drive Unit Arrangement 11 1 Operation Panel I O Unit Connection System Drawing 11 9 Connecting with Remote I O Unit 12 1 Remote I O Unit Connection System Drawing 12 5 Connecting with Operation Panel I O Unit 1...

Page 697: ...ation II acceleration rate 29 2 2 2 Setting compensation amount of backlash compensation II 32 2 Deceleration Check Method 32 3 Deceleration Check for Opposite Direction Movement Reversal 32 6 Precautions 38 2 Setting of Expiration Date 38 3 Display of Time Limit Warning and Alarm Notification 39 1 Protect Setting Screen The chapter titles were corrected 3 16 Machine Operation Panel 4 17 Machine O...

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Page 699: ... 6 3 2 2 5 6 5 3 9 4 3 L E T A S U 0 3 6 0 9 A I N R O F I L A C S S E R P Y C E V A A L L E T A K A 0 0 9 5 E V A A L L E T A K B 0 0 9 5 TEL 1 714 699 2625 FAX 1 847 478 2650 San Francisco CA Service Satellite Poland Service Center Seattle WA Service Satellite UL KRAKOWSKA 50 32 083 BALICE POLAND Denver CO Service Satellite TEL 48 12 347 6500 FAX 48 12 630 4701 Canada Region Service Center Tront...

Page 700: ...LECTRIC TAIWAN CO LTD TAIWAN FA CENTER MALAYSIA Taiwan Taichung Service Center NO 8 1 INDUSTRIAL 16TH RD TAICHUNG INDUSTRIAL PARK SITUN DIST MITSUBISHI ELECTRIC SALES MALAYSIA SDN BHD TAICHUNG CITY 40768 TAIWAN Malaysia Service Center Kuala Lumpur Service Center TEL 886 4 2359 0688 FAX 886 4 2359 0689 LOT 11 JALAN 219 P O BOX 1036 46860 PETALING JAYA SELANGOR DARUL EHSAN MALAYSIA TEL 60 3 7960 262...

Page 701: ...ses simultaneous revision is not possible Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product Duplication Prohibited This manual may not be reproduced in any form in part or in whole without written permission from Mitsubishi Electric Corporation COPYRIGHT 2015 2020 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED ...

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