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Minuteman Continuous Power Series, Owner'S Manual

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Minuteman Continuous Power Series Owner'S Manual Download Page 50

4 8

M

AINTENANCE

The UPS requires no customer maintenance other than charging the battery if

the UPS is stored for a long period of time. Repairs and maintenance must be

performed at the factory or factory-authorized service locations by qualified

technicians. Maintenance agreements are available. Please contact Minute-

man Technical Support Department at 1-800-238-7272 if you have any ques-

tions or problems.

C A U T I O N

This product contains sealed lead batteries which must be

disposed of properly. For more information, contact your lo-

cal recycling center or Minuteman representative.

Section 5

Maintenance

CAUTION

!

Summary of Contents for Continuous Power Series

Page 1: ...6 0 Owner s Manual...

Page 2: ...hin the product s enclosure that may be of suffi cient magnitude to constitute a risk of electric shock to persons This symbol is intended to alert the user to the presence of important operating and...

Page 3: ...alling a Customer Supplied External DC Source 34 Connecting Load Through Output Circuit Breaker Plate 35 Interface Ports 36 SECTION 4 OPERATION 38 Operation Mode and Configure Mode 38 Operation Mode 3...

Page 4: ...w input current distortion ADVANCED BATTERY MANAGEMENT The Continuous Power Series has Minuteman s exclusive Advanced Battery Management ABM feature that doubles battery life and speeds up recharge ti...

Page 5: ...6000 Tower Hardwired 6 120 208 23 x 6 8 x 24 180 120 240 58 4 x 17 2 x 60 9 86 CP6000 PP Tower Plug and Play 6 120 208 23 x 6 8 x 24 190 120 240 58 4 x 17 2 x 60 9 90 3 1 All models are 50 60 Hz capab...

Page 6: ...KVA Rack Mount 19 0 in 48 2 cm Including mounting wings Figure 1 1 The Continuous Power Series Tower and Rack Mount Models ON 24 0 in 61 0 cm 6 8 in 17 2 cm 16 0 in 40 6 cm 24 0 in 61 0 cm 6 8 in 17 2...

Page 7: ...rratically The Continuous Power Series protects equipment by maintaining a constant output voltage and by conditioning poor quality AC power before it reaches sensitive electric equipment Because the...

Page 8: ...tem administrators or others with similar expertise in electronics The field wiring instructions in section 3 Installation are intended for qualified electricians and technicians SCOPE The manual expl...

Page 9: ...me with small rubber pads Attach the rubber pads to the underside of the UPS before setting the unit on the floor W A R N I N G W A R N I N G W A R N I N G W A R N I N G W A R N I N G The UPS weighs m...

Page 10: ...atteries Electric Shock Hazard The batteries contain high voltages These voltages can damage equipment and injure or kill per sonnel OVERVIEW OF THE UPS The Minuteman Continuous Power Series has 10 st...

Page 11: ...ry Switch Manual Bypass Switch optional Optional Second RS 232 5 15R Standard Receptacles Circuit Breaker 5 0 6 0 KVA Models 2 1 3 1 KVA Models Figure 2 1 The Rear Panels of Tower Models Optional 2nd...

Page 12: ...attery charge load battery service requirement and bypass mode LEDs also indicate parameters when the UPS is in configure mode REAR PANELS The rear panels of all models come standard with an RS 232 po...

Page 13: ...pace requirements are met There should be two inches 5 cm of clearance at both sides and on top of the UPS Four inches 10 cm of clearance is needed at the rear of the UPS for ventilation Maintain clea...

Page 14: ...ations before beginning instal lation procedures PRE INSTALLATION CONSIDERATIONS W A R N I N G W A R N I N G W A R N I N G W A R N I N G W A R N I N G ELECTRICAL SHOCK HAZARD The hardwired models must...

Page 15: ...e National Electric Code where applicable during installation W A R N I N G W A R N I N G W A R N I N G W A R N I N G W A R N I N G To reduce the risk of fire or electric shock install in a tem peratu...

Page 16: ...nly copper conductors and follow all pertinent local electri cal codes when selecting wiring 3 Provide an AC input line that meets the UPS electrical input requirements Verify that the capacity of the...

Page 17: ...re 3 4 and attach a second conduit 6 Route the input and output wiring Route the wiring for the AC input and loads through separate conduit to the terminal blocks C A C A C A C A C A U T I O N U T I O...

Page 18: ...rimary grounding stud and the load ground wires to the sec ondary grounding stud 5 0 and 6 0 KVA Tower Grounding Studs 2 1 and 3 1 KVA Tower 2 1 and 3 1 KVA Rack Mount Grounding Studs Figure 3 5 Groun...

Page 19: ...n nect loads through the output circuit breaker C A C A C A C A C A U T I O N U T I O N U T I O N U T I O N U T I O N Utility neutral must be connected to the neutral terminal IL3 on all hardwired uni...

Page 20: ...S Utility GROUND Grounding Stud UtilityNeutral IL3 Neutral Utility Line 1 hot IL1 Line 1 Utility Line 2 hot IL2 Line 2 Load to UPS Output two phase Connect This Wire To This Terminal in the UPS Load G...

Page 21: ...ed between the UPS and the AC input The National Electrical Code requires that a distribution system which contains an overcurrent and a voltage disconnect device provided by the customer must be inst...

Page 22: ...se units dead on single phase units Used only for two phase units dead on single phase units Figure 3 9 Terminal Blocks for 3 1 KVA Units Figure 3 10 Terminal Blocks for the 3 1 6 0 KVA Two Phase Unit...

Page 23: ...11 and 3 12 show the rear panels of the plug and play units W A R N I N G W A R N I N G W A R N I N G W A R N I N G W A R N I N G To reduce the risk of fire or electric shock install in a tempera ture...

Page 24: ...llation is now complete Go to section 4 Operation for instructions about how to operate the UPS To connect external batter ies see the Installing the External Battery Packs instructions later in this...

Page 25: ...ensation W A R N I N G W A R N I N G W A R N I N G W A R N I N G W A R N I N G The UPS and transformer each weigh more than 125 pounds 56 7 kg It is mandatory that the necessary precautions be taken t...

Page 26: ...qualified electrician or technician or some other qualified personnel The UPS and batteries may contain HIGH VOLTAGES These high voltages can injure or kill personnel and damage equipment Table 3 4 U...

Page 27: ...onnect the AC input and output wiring to the transformer terminal block according to the Transformer Wiring Chart Table 3 5 The wiring diagram in Figure 3 13 illustrates the wire connections Figure 3...

Page 28: ...tep 11 11 Route the transformer output wiring through the UPS conduit and connect it to the UPS terminal block according to the Transformer Output Wiring to UPS Chart Table 3 6 The wiring diagram in F...

Page 29: ...he load wiring through the other UPS conduit and connect it to the UPS terminal according to the Load to UPS Wiring Chart Table 3 7 Figure 3 16 illustrates how the load wires connect to the UPS If loa...

Page 30: ...NSTALLING OPTIONAL PLUG AND PLAY TRANSFORMER The instructions below explain installing transformers with plug and play connections Figure 3 17 shows how the plug and play transformer connects to the U...

Page 31: ...N I N G W A R N I N G ELECTRICAL SHOCK HAZARD Do not attempt to change the wiring in either the battery pack plug or battery pack recep tacle Attempting to alter plugs or receptacles wiring can injur...

Page 32: ...to a host computer through the RS 232 port using the interface cable that accompanied your UPS 2 Place the PWRS Battery Upgrade disk in the computer s floppy drive 3 If you are using DOS type Battery...

Page 33: ...ernal DC source to the UPS terminal block make sure the UPS is OFF by pressing the ON OFF and OFF buttons at the same time Connect only one wire per termi nal 1 Disconnect the internal battery connect...

Page 34: ...utput circuit breaker plate W A R N I N G ELECTRICAL SHOCK HAZARD The field wiring must be per formed by a qualified electrician or technician or some other qualified personnel The UPS and batteries m...

Page 35: ...ne 2 hot L2 Line 2 L2 L1 N USE CU ONLY 05143228 A Figure 3 21 Output Circuit Breaker 4 Reattach the output circuit breaker plate to the UPS Go to the section 4 Operation under Using Options for instru...

Page 36: ...Off REPO shuts down the UPS from a remote location by opening the closed REPO switch The REPO switch port as shown in Figure 3 22 is located at the rear panel of the unit To connect the REPO switch re...

Page 37: ...parameters are set when the unit is in configure mode OPERATION MODE AUTOMATIC START The UPS starts automatically when the unit is connected to AC power The UPS can be configured to start manually See...

Page 38: ...o place UPS in bypass mode Press again to place UPS back into operational mode Figure 4 1 Control Button Functions for Operation Mode SELF TEST The UPS conducts a self test when the Test Reset button...

Page 39: ...or rected OVERTEMPERATURE The audio alarm sounds when the UPS is overheating Turn off your loads first then turn off the UPS Check to see that the UPS has enough ventilation space around the unit and...

Page 40: ...ry BATTERY LEVEL LEDs green green green green red LOAD LEDs BATTERY SERVICE LED Solid red if battery needs service BYPASS LED Solid red if in bypass mode Line 1 Line 2 red overload green 75 100 green...

Page 41: ...ates impending low battery The UPS has 2 5 minutes battery backup left before shutdown Remaining Four LEDs 4 LEDs are green 90 charge Load LEDs There are two columns of LEDs above the load icon that i...

Page 42: ...resents the first of 19 parameters 2 Enable or disable each parameter by pressing the Test Reset button while in configure mode Table 4 1 shows which LED represents each parameter 3 Scroll through eac...

Page 43: ...te wiring fault Solid Enabled site wiring fault only 1 phase unit 10 Blinking Disable audio alarm Solid Enabled audio alarm 11 Blinking Enable 2nd RS 232 port for modem optional Solid Disabled 12 Blin...

Page 44: ...4 4 is designed to shutdown the UPS from a remote location by opening a normally closed switch When the REPO switch is activated power is turned off to the terminal blocks or receptacles at the back o...

Page 45: ...Alarm UPS Bypassed D connector 15 pin 15 14 13 11 10 12 9 7 8 6 4 5 3 1 2 Figure 4 5 Pin Locations for Each Alarm REAR PANEL CIRCUIT BREAKERS The Minuteman Continuous Power Series has two types of ou...

Page 46: ...ained together See section 3 Installa tion for instruction on installing external battery packs START ON BATTERY The start on battery switch option shown in Figure 4 4 allows the user to turn on loads...

Page 47: ...KER PLATE The output circuit breaker shown in Figure 4 7 trips when the load circuit is overloaded To reset the load circuit breaker move the switch to the On position N O T E If the breaker trips rep...

Page 48: ...4 6 NOTES Section 4 Operation...

Page 49: ...ower returns after a power failure Complete recharging can take up to 24 hours However most charging is done in less than 8 hours The battery does not have to be fully charged to protect your system T...

Page 50: ...orized service locations by qualified technicians Maintenance agreements are available Please contact Minute man Technical Support Department at 1 800 238 7272 if you have any ques tions or problems C...

Page 51: ...ption is available ELECTRICAL OUTPUT Voltage 120 VAC nominal for 3 1 KVA 120 208 and 120 240 VAC nominal for 3 1 6 0 KVA Regulation 2 Overload Rating 300 of full load for 10 cycles 150 of full load fo...

Page 52: ...58 4 x 17 2 x 40 6 61 2 CP6000 Tower Hardwired 6 120 208 23 x 6 8 x 24 180 120 240 58 4 x 17 2 x 60 9 86 CP6000 PP Tower Plug and Play 6 120 208 23 x 6 8 x 24 190 120 240 58 4 x 17 2 x 60 9 90 3 1 Al...

Page 53: ...ached to line 1 Make sure loads are balanced between lines Overload or line 2 are drawing too 1 and 2 on two phase models See much current section 3 Installation for more details Alarm Sounds UPS is o...

Page 54: ...high Correct input voltage if possible or be prepared to input icon is RED UPS on battery power lose battery power to your load s after low battery alarm middle LED off Bottom LED above Line voltage...

Page 55: ...es or Error Messages shown on the front panel E A description of the protected equipment includ ing model numbers if possible F A technician will ask you for the above information and if possible help...

Page 56: ...de of all packages The factory cannot accept any package without the RMA marked on the outside of the shipping box 6 Return the UPS by insured prepaid carrier to Minuteman Para Systems Inc 455 LeMay D...

Page 57: ...odel has three plates on the rear panel Each plate holds one type of receptacle Plates may also come with a manual bypass switch always located at the bottom plate or a blank plate L5 20R L5 30R 5 15R...

Page 58: ...vice furnished before or after delivery in regard to use or application of Para Systems s equipment is furnished without charge and on the basis that it represents Para Systems s best judgment under t...

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