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36

Troubleshooting

Diagnostic LEDs

Power On

The POWER ON LED lights when power is applied to the
drive and the plug-in card is connected properly.

Fault

The FAULT LED lights in any of the following conditions:
1. The hall sensors are miswired, not operating properly, not

properly nulled, or draw current in excess of 20 mA..

2. The drive reaches its peak phase current limit.
3. The drive has insufficient DC input power.
4. The enable switch is closed (drive is disabled).

POWER ON

FAULT

Figure 15. Diagnostic LED Location

250-0288.qxd 6/9/00 1:05 PM Page 36

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Summary of Contents for MMBOSS Series

Page 1: ...Model MMBOSS05 24DC 1Q MMBOSS Series User s Manual...

Page 2: ...without notice Minarik Corporation and its Divisions make no warranty of any kind with respect to this material including but not limited to the implied warranties of its merchantability and fitness f...

Page 3: ...re shock or explosion by proper grounding over current protection thermal protection and enclosure Follow sound maintenance procedures It is possible for a drive to run at full speed as a result of a...

Page 4: ...and fuse connections 11 Optional switch connections 14 Voltage follower signal connections 16 Motor hall sensor connections 17 Jumper Settings 19 Input Voltage Range Select SW501 19 Hall Sensor Spaci...

Page 5: ...otes 31 Multiple fixed speeds 31 Adjustable speeds using potentiometers in series 32 Independent adjustable speeds 33 DIRECTION switch 34 Troubleshooting 35 Before troubleshooting 35 Diagnostic LEDs 3...

Page 6: ...ltage Signal Follower Connections 16 Figure 7 Sensor Feedback Connections 18 Figure 8 Jumper Locations 19 Figure 9 Decelerate to Minimum Speed Switch 26 Figure 10 Calibration Trimpot Layout 27 Figure...

Page 7: ...Tables Table 1 Line Fuse Chart 8 Table 2 Replacement Parts 41 v...

Page 8: ......

Page 9: ...base speed Speed Adjust Potentiometer 10K ohms Analog Input Voltage Range signal must be isolated 0 10 VDC Input Impedance 60K ohms Power Device Switching Frequency 6 step trapezoidal 22 Khz Hall sens...

Page 10: ......

Page 11: ...3 Dimensions Figure 1 MMBOSS Series Dimensions...

Page 12: ......

Page 13: ...ssis only Protect the drive from dirt moisture and accidental contact Provide sufficient room for access to the terminal block and calibration trimpots Mount the drive away from heat sources Operate t...

Page 14: ...230 VAC above ground To prevent the risk of injury or fatality avoid direct contact with the printed circuit board or with circuit elements Do not disconnect any of the motor leads from the drive unle...

Page 15: ...by a device on the drive ground the shield at the end away from the drive Do not ground both ends of the shield If the drive continues to pick up noise after grounding the shield it may be necessary...

Page 16: ...cted by fuses Use fast acting fuses such as Bussman 3AG or equivalent rated for approximately 150 200 of the maximum phase current Fuse only the BUS DC input voltage line See the fuse chart below for...

Page 17: ...drive Speed adjust potentiometer mounting Mount the speed adjust potentiometer through a 0 38 in 10 mm hole with the hardware provided Figure 2 Install the circular insulating disk between the panel...

Page 18: ...ug from header block 2 With a small flat head screwdriver turn terminal plug screw counterclockwise to open wire clamp 3 Insert stripped wire into the large opening in front of the plug 4 Turn the ter...

Page 19: ...mum of 200 of motor nameplate current and 125 volts Motor power and fuse connections Connect the power input leads an external line fuse and a three phase motor to the drive s printed circuit board PC...

Page 20: ...power switch in the voltage input line as shown in Figure 4 The switch contacts should be rated at a minimum of 200 of motor nameplate current and 125 volts Connect the DC input power leads to PCB ter...

Page 21: ...13 Installation Figure 4 PCB Power Fuse and Motor Connections TO MOTOR DIR COM COM...

Page 22: ...Connect the following switches to the terminal plug as shown in Figure 5 ENABLE DISABLE switch Install a single pole single throw switch between the ENABLE and COM terminals Figure 5 Close the switch...

Page 23: ...tallation Figure 5 Optional Switch Connections DIRECTION switch Install a single pole single throw switch between the DIR and COM terminals Figure 5 Open or close the switch as required to change dire...

Page 24: ...ltage follower signal connections Instead of using a speed adjust potentiometer BOSS series drives may be wired to follow a floating voltage signal that is isolated from earth ground Connect a 0 to 10...

Page 25: ...ork with three phase 12 40 VDC brushless motors with nulled hall sensors 60 or 120 electrical spacing Hall sensors are not allowed to be advanced or retarded To reverse motor rotation BOSS switches ha...

Page 26: ...18 Installation Figure 7 Sensor Feedback Connections MOTOR ENCODER USE THIS ARRANGEMENT IF THE SENSOR DRAWS LESS THAN 20mADC USE THIS ARRANGEMENT IF THE SENSOR DRAWS MORE THAN 20mADC DIR DIR...

Page 27: ...1 Jumper SW501 selects the DC input voltage range Jumper terminals 1 and 2 for a voltage range of 15 40 VDC this is the factory setting Jumper terminals 2 and 3 for 12 15 VDC input Hall Sensor Spacing...

Page 28: ......

Page 29: ...d Ensure that all jumpers are properly set Warning Dangerous voltages exist on the drive when it is powered and up to 30 seconds after power is removed and the motor stops BE ALERT High voltages can c...

Page 30: ...ion you want the motor to rotate upon startup 5 Set the speed adjust potentiometer to zero fully CCW 6 Apply DC voltage input to the drive 7 Slowly advance the speed adjust potentiometer so that motor...

Page 31: ...econd time delay all drives automatically run to set speed when power is applied and the ENABLE input is jumpered To change direction set the DIR switch to the opposite position To avoid motor damage...

Page 32: ...oth L1 and L2 is the only acceptable method for emergency stopping For this reason Minarik strongly recommends installing an emergency stop switch on the BUS input see Connections NOTE After a one sec...

Page 33: ...a single pole single throw switch between the BRAKE and COM terminals Close the switch to brake the motor to a stop Open the switch to accelerate the motor to set speed Coast to a stop To coast the mo...

Page 34: ...Figure 9 Decelerate to Minimum Speed Switch 26 Operation...

Page 35: ...on and decrease with CCW rotation Each trimpot is identified on the printed circuit board Warning Dangerous voltages exist on the drive when it is powered and up to 30 seconds after power is removed a...

Page 36: ...ro rotate the MIN SPD trimpot CW until the motor is running at the desired minimum speed MAX SPD The MAX SPD setting determines the motor speed when the speed adjust potentiometer is turned full CW It...

Page 37: ...to the drive and run the motor at 200 RPM 4 Stall the motor The current limit value should register on the ammeter If it does not stall the motor again until the ammeter shows the current limit value...

Page 38: ...ock is sufficient for most applications Set the gain trimpot full CCW for minimum regulation or full CW for maximum regulation Test the motor gain by applying a load to the motor and checking the chan...

Page 39: ...speed adjust potentiometer with series resistors with a total series resistance of 10K ohms Figure 11 Add a single pole multi position switch with the correct number of positions for the desired numb...

Page 40: ...adjust potentiometer with a single pole multi position switch and two or more potentiometers in series with a total series resistance of 10K ohms Figure 12 shows a connection for fixed high and low sp...

Page 41: ...ingle pole multi position switch and two or more potentiometers in parallel with a total parallel resistance of 10K ohms Figure 13 shows the connection of two independent speed adjust potentiometers t...

Page 42: ...osition switch with a single speed adjust potentiometer to reverse a motor Figure 14 Brake the drive before reversing by using a RUN BRAKE switch as shown This will help prevent high reversing current...

Page 43: ...hat every connection is correct and in good condition Verify that there are no short circuits or grounded connections Check that the drive s rated phase current and RMS voltage are consistent with the...

Page 44: ...e FAULT LED lights in any of the following conditions 1 The hall sensors are miswired not operating properly not properly nulled or draw current in excess of 20 mA 2 The drive reaches its peak phase c...

Page 45: ...er to Figure 16 for TB501 and TB502 locations The terminal assignments are identical for TB501 and TB502 COM Circuit common ENABLE terminal 2 Short to COM to coast the motor to a stop leave open to ru...

Page 46: ...Hall sensors A and C or 1 and 3 are exchanged reversing commutation sequence HI terminal 5 Floating 10 VDC reference for 10K speed adjust potentiometer W terminal 6 Accepts floating ungrounded 0 to 1...

Page 47: ...it The red TQ LIMIT LED must be off If the red TQ LIMIT LED is on verify that the motor is not jammed It may be necessary to increase the TQ LIMIT setting 6 Check that the encoder if installed does no...

Page 48: ...direction Open or close the DIR switch so that the motor runs in the opposite direction Motor slows under load 1 Check that the drive has been correctly calibrated for the motor 2 Check that the moto...

Page 49: ...distributors for this drive series Table 2 Replacement Parts Model No Symbol Description Minarik P N MMBOSS05 24DC 1Q C501 Capacitor 330 mF 011 0123 Q501 TIP120 Transistor 070 0094 Q502 504 506 IRF9Z...

Page 50: ...MIT trimpot 29 GAIN trimpot 30 MAX SPD trimpot 28 MIN SPD trimpot 28 Contents ii Dimensions 3 Illustrations iv Installation 5 Connections 11 Motor power and fuse connections 11 Line fuse 12 Motor 12 P...

Page 51: ...ion 21 Before applying power 21 Reversing 23 Starting and Stopping Methods 24 Automatic restart upon power restoration 25 Coast to a stop 25 ENABLE DISABLE switch 25 RUN BRAKE switch 25 Startup 22 Saf...

Page 52: ...Notes...

Page 53: ...Notes...

Page 54: ...Notes...

Page 55: ...f any of the Corporation s obligations whether express or implied and particularly of any other claim or breech of warranty contained in Paragraph A or of any other warranties express or implied or cl...

Page 56: ...901 E Thompson Avenue Glendale CA 91201 2011 Tel 1 800 MINARIK 646 2745 Fax 1 800 394 6334 www minarikcorp com Document number 250 0288 Revision 1 Printed in the U S A 6 00 11 00 U S A 12 00 Canada...

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