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PL-601 

EnviroRanger Installation Guide 

Page 15 

In

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ta

lla
tio
n

 

Panel Mount 

 

 
 

1.  Unlatch the retaining clips and remove the terminal board from the unit. 

 

 

72mm 

2.8” 

144mm 

5.7”

152mm 

6.0” 

11mm

0.4” 

195mm 

7.7” 

mounting bracket hand tighten 
 (1 in. lb. torque max) 

104mm

4.1” 

terminal board extends 
beyond panel faceplate 

clamping screw 

terminal board 
(Milltronics supplied) 

Ensure wiring is 

externally supported 

retaining clip for terminal board 

faceplate

rear 

Summary of Contents for EnviroRanger ERS500

Page 1: ...33456010 Rev 1 3 ENVIRORANGER ERS 500 INSTALLATION GUIDE Instruction Manual PL 601 January 2001 ENVIRORANGER ERS 500...

Page 2: ...n and in electronic version We encourage users to purchase authorized bound manuals or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc Siemens Millt...

Page 3: ...Power Interruptions 10 Installation 11 Mounting Considerations 11 Mounting 13 Installing the Battery 18 Installing Optional Cards 19 Wiring 23 System Diagram 23 Terminal Board 24 Cables 25 Transducer...

Page 4: ...Page 4 EnviroRanger Installation Guide PL 601...

Page 5: ...emperature 20 to 50 C 5 to 122 F Relative humidity 80 for temperatures up to 50 C 122 F Installation category II Pollution degree 2 Environmental Wall Mount Location indoor outdoor Altitude 2000 m max...

Page 6: ...ixed 0 17 per C deviation from programmed value Outputs Transducer drive 315 V peak Relays3 4 control 1 alarm relay all relays rated 4 A at 250 V ac non inductive Control Relays 4 form A NO relays num...

Page 7: ...U 84HP 19 sub rack Panel mount suitable for DIN 43700 72 x 144 standard panel cut out on 110mm 4 33 centres Wall mount 224mm W x 285mm H x 102mm D 8 8 W x 11 2 H x 4 0 D Type 4X NEMA 4X IP 65 Polycarb...

Page 8: ...Page 8 EnviroRanger Installation Guide PL 601 Specifications...

Page 9: ...network The EnviroRanger is flexible It can take discrete input from pumps or other devices to modify its operation and ca n also time events to maximize efficiency or minimize cost The EnviroRanger...

Page 10: ...500 Parameters The primary method of configuring the EnviroRanger is using Milltronics Dolphin Plus software and a serial connection to the device Configuring the EnviroRanger using the optional Hand...

Page 11: ...ll be 250 V The non metallic enclosure does not provide grounding between conduit connections Use grounding type bushings and jumpers Mounting Considerations The ideal location to mount the EnviroRang...

Page 12: ...nent communications connection to the EnviroRanger terminal board RS 485 Connections RS 485 ports are available on optional I O cards See Optional Card Wiring on page 29 for wiring of the RS 485 Hand...

Page 13: ...erminal board screws are supplied by the customer Metallic racks must be grounded Rack Mount 1 Install rails at positions 5 and 15 as in diagram below Note Positions are in relation to left end of rac...

Page 14: ...d 16 4 Slide the EnviroRanger into the rack and press fit it with the rail mounted terminal board 5 Tighten the four mounting screws on the faceplate 6 Wire the unit from the back according to the Rac...

Page 15: ...erminal board from the unit 72mm 2 8 144mm 5 7 152mm 6 0 11mm 0 4 195mm 7 7 mounting bracket hand tighten 1 in lb torque max 104mm 4 1 terminal board extends beyond panel faceplate clamping screw term...

Page 16: ...o the top and bottom bottom first 4 Tighten the mounting bracket clamping screw top bottom 5 Wire terminal board as per the Rack or Panel Mount wiring on page 24 mounting bracket hand tighten to 1 in...

Page 17: ...long screwdriver If your cable is routed through a conduit 2 Unplug the display ribbon cable from the motherboard 3 Remove the four mounting screws holding the motherboard to the enclosure 4 Be carefu...

Page 18: ...ry power a capacitor will power the RAM for about 10 minutes The flash memory is updated every hour Therefore up to an hour of data logging can be lost if all of the following conditions happen the ex...

Page 19: ...ance the existing EnviroRanger Communications System Expansion Memory Card Used in conjunction with the EnviroRanger s Optional Data Logging Feature Analog Input Output cards mA Output Card This card...

Page 20: ...ds in Rack or Panel Units wire the communications cable to the SmartLinx terminal block 65 73 mounting posts female connector and used to install an optional SmartLinx card battery male connector used...

Page 21: ...stic shield 2 Pry the top and bottom mounting brackets away from the unit as shown below 3 Align the I O card with the 36 pin male connector and the four standoffs 4 Press fit the I O card until it sn...

Page 22: ...O card with the 36 pin male connector and the four standoffs 2 Use the screws supplied with the card to attach it to the mounting posts 3 Wire the I O Card as shown in the Optional Card Wiring table o...

Page 23: ...nductors on shielded cables should be kept as short as possible to reduce noise on the line caused by stray transmission and noise pickup System Diagram Milltronics transducer Milltronics TS 3 tempera...

Page 24: ...ltaneously Rack or Panel Mount This diagram is found on the side shield of the EnviroRanger Wall Mount ac version dc version Route wires to these terminals up Route wires to these terminals down Recom...

Page 25: ...ut Relay to be copper conductors per local requirements to meet 250V 5A contact rating Transducers Warning Hazardous voltage present on transducer terminals during operation Run the transducer cable i...

Page 26: ...n state Relay 5 can be wired either normally open or normally closed and will fail in its unenergized state Relay ratings 4 Form A NO relays 1 4 1 Form C NO or NC relay 5 4 A at 250 V ac non inductive...

Page 27: ...used ensure the transducer cable s are run in separate grounded metal conduits Otherwise synchronize the level monitors so that no unit can transmit while another is waiting for echo reception To sync...

Page 28: ...d performance is verified Notes for AC Power connections The equipment must be protected by a 15 A fuse or circuit breaker in the building installation A circuit breaker or switch in the building inst...

Page 29: ...9 108 56 IN 2 OUT 1 OUT 1 10 109 57 IN 2 OUT 1 OUT 1 11 110 58 IN 3 OUT 2 OUT 2 12 111 59 IN 3 OUT 2 OUT 2 SPARE 112 60 SHLD SHLD SHLD COM 13 16 113 61 IN 4 OUT 3 IN 2 13 114 62 IN 4 OUT 3 IN 2 14 11...

Page 30: ...allation Guide PL 601 Wiring Input and Output Option Card Rack or Panel Mount 2 mA Inputs 2 mA Outputs Powered by other sources Wall mount Input or Output Option Cards Wall mount 4 mA Input 4 mA Outpu...

Page 31: ...Page 31 Wiring Input and Output Option Card Wall mount 2 mA Inputs 2 mA Outputs Powered by other sources Discrete Input mA Input Output Option Card Wall mount Discrete Inputs Powered by other sources...

Page 32: ...the EnviroRanger for communications allows it to be integrated into a full SCADA system an industrial LAN or directly connected to a computer that is running Dolphin Plus RS 232 Serial Connection Rac...

Page 33: ...a dc current between 10 and 50 V as the signal triggered by an external device such as a pump float or other alarm These external devices are either self powered or passive The self powered device sup...

Page 34: ...he EnviroRanger Use this model of wiring if your external device does not provide power to the discrete inputs DI 6 DI 5 DI 4 DI 3 DI 2 DI 1 DI 7 DI 8 DI 7 DI 8 DI common is wired to 24V input contact...

Page 35: ...Wall Mount Discrete inputs have a positive and negative terminal common neg for discrete inputs 1 to 4 discrete input pos 1 discrete input pos 2 discrete input pos 3 discrete input pos 4 discrete inp...

Page 36: ...EnviroRanger Use this model of wiring if your external device does not provide power to the discrete inputs DI 6 DI 5 DI 4 DI 1 DI 2 DI 3 DI 7 DI 8 DI 7 DI 8 DI common is wired to 24V input contacts f...

Page 37: ...EnviroRanger Installation Guide Page 37 Wiring Discrete Input Option Card Wall mount Note If you are wiring the 8DI 2AI 2AO Optional Card see page 31 instead Powered by other sources Powered by the E...

Page 38: ...d What applications the EnviroRanger is being used in For example in a wet well pumping accuracy is not important but repeatability is Battery Replacement The battery Rayovac BR2032 has a life expecta...

Page 39: ...ng the battery 18 introduction 9 Laptop Access 11 level system synchronization 27 library manuals 9 mA Input 27 Rack or Panel Mount 27 Wall mount 27 maintenance 38 memory 6 mounting 13 panel mount 15...

Page 40: ...ror 6 Temperature Sensor 26 Rack or Panel Mount 27 Wall mount 27 terminal board rack and panel wiring 24 wall mount wiring 24 Transducers 7 25 Rack or Panel Mount 25 Wall Mount 25 User Guide 9 wall mo...

Page 41: ...7ml19981cb01...

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