background image

41 

 

15.

 

 ALARM DESCRIPTION 

15.1

 

Max. boiler temp. excess 

Protection 

against 

boiler 

overheating 

comprises  two  stages.  In  first  instance  i.e. 
once  the  Boiler  cooling  temp.  has  been 
exceeded, the   regulator  attempts to  reduce 
the  boiler  temperature  by  activation  of  the 
boiler  pump,  HUW  pump  and  opening  the 
mixer servo (only in case mixer circuit = CH 
ON).  Has  the  temperature  dropped  -  the 
regulator returns to normal operation. Is the 
temperature still increasing (and has reached 
95

C), power supply to the fuel feeder and the 

fan  is  off  and  permanent  boiler  overheating 
alarm with sound signal is produced. If, during 
boiler 

overheating 

time, 

temperature 

measured by HUW sensor is higher than Max. 
HUW  temp.
,  HUW  pump  goes  off.  In  this 
manner,  users  of  hot  utility  water  are 
protected from burning. The alarm is reset by 
switching the regulator off and on. 
The  alarm  can  be  reset  by  pressing  the 
encoder “TOUCH and PLAY” knob or restarting 
the power supply. 

 

Note: 

arrangement 

of 

temperature  sensor  outside  the 
boiler  water  jacket  (e.g.  at  the 
outlet  pipe)  is  not  recommended 
because  boiler  overheating  may 
be detected with delay. 

15.2

 

Exceeding max. feeder 
temperature 

This  alarm  will  occur  after  the  feeder 
temperature  exceeds  the  parameter  Max. 
feeder  temp.
  If  the  feeder  temperature 
exceeds  this  value,  the  regulator  will  enable 
the feeder  for  a  constant, programmed time 
and  will  activate  the  poker.  The  airflow  is 
disabled  and  the  pumps  are  enabled.  After 
„pushing the fuel out”, the regulator disables 
the feeder and does not activate it again, even 
if the feeder temperature is still high. 
This  alarm  can  be  cancelled  only  after  the 
feeder  temperature  decreases,  by  pressing 
the  encoder  “TOUCH  and  PLAY”  knob  or  by 
restarting the regulator. 

 

The function of protection against 
flame  recession  is  inoperative  if 
the feeder sensor is disconnected 
or  damaged.  The  function  of 
protection against flame recession 

is  inoperative  if  the  regulator  is 
not powered. 

 

 

Regulator  cannot  be  used  as  the 
only  protection  against  flame 
recession  in  a  boiler.  Use 
additional protective automatics. 

15.3

 

Faulty fuel feeding system 

This alarm occurs when an electronic control 
circuit of the feeder is damaged. In that case 
the  feeder  become  controlled  by  an 
electromechanical  relay  and  because  of  that 
feature boiler operation will not stop – which 
is especially important during heating season. 
The  regulator  then  works  in  the  safe  mode, 
which is indicated by a prompt „Feeder control 
system failure” on the screen.  
In the event of an alarm, stop the operation 
of  the  boiler  and  repair  immediately 
regulator

The  alarm  can  be  reset  by  pressing  the 
encoder “TOUCH and PLAY” knob or restarting 
the power supply. 
It  is  also  possible  to  continue  operation  in 
emergency 

mode. 

Before 

continuing 

operation, sure that the combustion chamber 
does not contain excessive unburnt fuel. If so, 
remove  the  excess  fuel.  Ignition  with 
excessive  fuel  may  lead  to  explosion  of 
combustion gasses!  

 

Note:  operating  in  emergency 
mode  is  allowed  only  under  user 
supervision and until the arrival of 
the  service  team  to  remove  the 
failure.  If  user  supervision  is  not 
possible,  extinguish  the  boiler. 
When  operating  in  emergency 
mode,  prevent  the  consequences 
of  improper  feeder  work  (feeder 
working constantly or not at all).   

15.4

 

Boiler temp. sensor damaged 

This  alarm  occurs  in  case  of  boiler 
temperature sensor damage and excess of its 
measurement range. Upon occurrence of this 
alarm, boiler, HUW and mixer pumps start to 
possibly  cool  down  the  boiler.  To  reset  the 
alarm  -  switch  OFF  and  ON  the  regulator. 
Check the sensor and replace it, if necessary.  

 

Checking  temperature  sensors 
described  in  this  manual,  in 
point.12.9. 

Summary of Contents for ecoMAX 860P

Page 1: ...room panel ecoSTER200 and internet module ecoNET300 are not part of standard equipment regulator USER MANUAL AND INSTALLATION ISSUE 1 1 APPLIES TO SOFTWARE MODULE PANEL v 01 XX XX v 01 XX XX 02 2017 e...

Page 2: ...ed to water PRINCIPLES INDIVIDUAL FUZZY LOGIC The regulator must be programmed individually for the given type of boiler and fuel It is inadmissible to change the type of gear motor fan and to make ot...

Page 3: ...WEATHER SENSORS CONNECTION 26 12 8 CONNECTING EXHAUST SENSOR 26 12 9 CHECKING TEMPERATURE SENSORS 27 12 10 CONNECTION OF BOILER ROOM THERMOSTAT 27 12 11 CONNECTION OF MIXER S ROOM THERMOSTAT 28 12 12...

Page 4: ...for boiler manufacturers Before applying the regulator a boiler manufacturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator...

Page 5: ...al is a supplement for the boiler manual In particular except for this manual the boiler manual should also be observed The regulator manual is divided into two parts for user and fitter Yet both part...

Page 6: ......

Page 7: ...INSTRUCTION MANUAL ecoMAX 860P...

Page 8: ...dule Night time decrease boiler On No Yes Reduction value Schedule HUW settings HUW preset temperature HUW pump mode Off Priority No priority HUW container hysteresis HUW disinfection Night time decre...

Page 9: ...increase from mixer circulation increasing preset temperature for loading buffer warning HUW disinfection mode is active 4 way valve partially closed active return protection 5 fan operation symbol 6...

Page 10: ...itionally adjusted with individual fuel feeding times and fan speeds affecting the actual output of the boiler The output level parameters are accessible through the menu Boiler Settings Output modula...

Page 11: ...HUW container parameter Off set HUW priority using the Priority parameter in this case the CH pump is deactivated to speed up filling of the HUW container set simultaneous operation of the CH and HUW...

Page 12: ...a room thermostat which will equalize the inaccuracy of selecting heating curve if the selected heating curve value is too high In such case it is necessary to set the value of preset mixer temperatu...

Page 13: ...e selected heating curve value is too high if the outdoor temperature drops and the room temperature drops as well the selected heating curve value is too low if during frosty weather the room tempera...

Page 14: ...el is burned off In order to change modes turn the regulator off and on by clicking Work mode in the Current information tab 8 19 Manual control Regulator offers possibility to manual start of working...

Page 15: ...f done properly will set the parameters Feeder efficiency and Tank capacity which can be found in Service Settings Boiler settings 8 21 Information Information menu allows to preview temperatures bein...

Page 16: ...16...

Page 17: ...17 INSTALLATION AND SERVICE SETTINGS ecoMAX 860P...

Page 18: ...re set a high set temperature of the boiler In order to improve the water circulation in natural systems highlighted circuit in the figure use large nominal diameter pipes and four way valve avoid unn...

Page 19: ...temperature 55 C menu Service settings CH and HUW settings CH pump boiler pump YES menu Service settings CH and HUW settings Mixer 1 support CH activated menu Service settings Mixer 1 control Max pres...

Page 20: ...ings Buffer settings Loading start temperature 50 C menu Service settings Buffer settings Loading stop temperature 75 C menu Service settings Buffer settings Mixer 1 support CH activated menu Service...

Page 21: ...he controller in proximity of explosive gases or dust Moreover the controller cannot be used in conditions of water steam condensation or be exposed to effects of water 12 2 Mounting requirements Regu...

Page 22: ...e terminals and the leads Connection cables should not have contact with surfaces which temperature exceeds cables nominal operating temperature Terminals 1 22 are designed to connect devices supplied...

Page 23: ...the lead from the connector it is not allowed to coil excess of the cable and to leave not connected leads inside the casing of the regulator 1 cable outlets 2 holdfasts placing should be broken out...

Page 24: ...pper buffer temp sensor type CT4 BL lower buffer temp sensor type CT4 WS weather temp sensor type CT6 P FT exhaust temp sensor type CTS2 TR universal boiler thermostat NO NC H output to control the si...

Page 25: ...l sensor used with the BU feeder RM3 mixer 3 room thermostat RM4 mixer 4 room thermostat H2 voltage output for controlling the reserve boiler or alarm signalling or HUW circulation pump RELAY relay L...

Page 26: ...ensors and hot parts of the boiler and the heating installation Wires of sensors are resistant to temperature not exceeding 100 C 12 7 Weather sensors connection The regulator cooperates solely with t...

Page 27: ...74 2 CT2S PT1000 exhaust Temp C Min Nom Max 0 999 7 1000 0 1000 3 25 1096 9 1097 3 1097 7 50 1193 4 1194 0 1194 6 100 1384 2 1385 0 1385 8 125 1478 5 1479 4 1480 3 150 1572 0 1573 1 1574 2 12 10 Conne...

Page 28: ...serve boiler gas or oil eliminating the necessity of enabling or disabling this boiler manually The reserve boiler will be enabled if the temperature of the pellet boiler drops and disabled when the p...

Page 29: ...iler circuit pipes Use pipes of large cross section for gravitational boiler circuit Electric diagram for switching valve of the reserve boiler where 1 regulator 2 reserve boiler 3 4 relay RM 84 2012...

Page 30: ...umentation of valve manufacturer and check whether the valve is properly connected calibrate factor of mixer valve opening To do this disconnect power supply of the regulator and set the selector on h...

Page 31: ...two wire connection power supply of 12V DC and rated current of min 200mA is required Disconnect GND and 12V wires from the module 2 and re connect them to external power supply unit arranged near eco...

Page 32: ...there should be written new software in the pfc format as a 2 files a file with the panel software and a file with the module A software Software files should be placed directly on the memory card do...

Page 33: ...nly water and exhaust Exhaust temperature fan reduction Return protection 4 way return protection Return hysteresis Min return temperature Valve closing Min boiler temperature Max boiler temperature B...

Page 34: ...parameter is hidden Manufacturer menu Reset counters Reset alarms Exhaust alarm temperature Flame return feed time Flame return detection delay Flame return alarm feed time Hall sensor control Min RP...

Page 35: ...ERATION cycle time OPERATION feed time feeder standstill time Feeder efficiency Efficiency of the fuel feeder in kg h Entered a measured amount of fuel in constant feed feeder working constantly The p...

Page 36: ...These times may be edited in a special menu accessible only to the manufacturer of the boiler 14 2 BOILER Boiler settings Grate Max ignition time When this time is exceeded ant the exhaust temperatur...

Page 37: ...the status of the thermostat are sent from the room panel Pump Off by thermostat Available options No the CH boiler pump is not switched off when the room thermostat is activated YES the CH boiler pu...

Page 38: ...nsion time value Circulation pump standstill time It is the time between periods of circulation pump operation and it is defined by the parameter circulation standstill time recommended setting is bet...

Page 39: ...sing the set temperature above the value given for this parameter _ when the Mixer support On then the mixer pump will shut down by max mixer temperature 5 C which protects the floor against destructi...

Page 40: ...SETUP Show advanced setup Available options YES shows hidden parameters which edition is not recommended NO hides hidden parameters 14 7 RESTORE DEFAULT SETTINGS Restore default settings Restoring th...

Page 41: ...function of protection against flame recession is inoperative if the feeder sensor is disconnected or damaged The function of protection against flame recession is inoperative if the regulator is not...

Page 42: ...the encoder TOUCH and PLAY knob or restarting the power supply 15 9 Boiler overheating STB open contact This alarm occurs after activation of independent safety thermostat that secures the boiler agai...

Page 43: ...d by scale deposit To do this these components are periodically every 167h switched on for few seconds In this way the pumps are protected from immobilization caused by scale deposits Therefore during...

Page 44: ...44...

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ...Jacek Kucharewicz ul Sikorskiego 66 16 100 Sok ka Poland tel 48 85 711 94 54 www metalfachtg com pl...

Reviews: