MESSRING 8LE-D23 Instruction Manual Download

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Semi-annual Maintenance

Maintenance

8LE-D23_BA_E.docm

05.02.2019

6.4

Semi-annual Maintenance

6.4.1 Ventilation slots

Tasks

Comment

Cat

OK?

Defects (description)

Measured values

Visual inspection

Check ventilation slots for coarse
soiling.

Remove soiling using a vacuum cup
or compressed air with the voltage
supply disconnected. Do NOT propel
fans by means of compressed air.



6.4.2 Housing

Tasks

Comment

Cat

OK?

Defects (description)

Measured values

Visual inspection

Check power cords for kinks and
chafing points.

Immediately replace power cords with
chafing and kinks and optimized
installation of the power cords.



Check support bracket and fixing
screws for tight fitting and external
damage.



Summary of Contents for 8LE-D23

Page 1: ...pter 2 Health and Safety 5 Chapter 3 System Description 12 Chapter 4 Setup and Functioning 19 Chapter 5 M LIGHT Control 43 Chapter 6 Maintenance 71 Chapter 7 Technical data 77 Chapter 8 Handling 79 Ch...

Page 2: ...uction The operating instruction is part of your product Consequently you must keep this operating instruction so that it is easily accessible for the operating staff at all times When selling or leav...

Page 3: ...levels Each risk level is marked with a certain signal word and a warning sign DANGER Refers to a dangerous situation which in case of NON COMPLIANCE will lead to death or severe injuries irreversible...

Page 4: ...Description of More Signs and Symbols Symbol Meaning Step Instruction to avoid hazards Result of a sequence of actions Hint additional information New Test Element of the CrashSoft user interface or l...

Page 5: ...read this operating instruction before beginning with operation or maintenance of the M LIGHT LED Observe regional national and company internal standards directives and regulations Content 2 1 Targe...

Page 6: ...I Eye injuries due to optical radiation I Danger to life for persons with active implants e g cardiac pacemaker 2 3 Purpose 2 3 1 Intended Use The M LIGHT LED is used for stationary lighting of fast...

Page 7: ...crash test facility First read the operating instruction of the M LIGHT LED carefully before operating the M LIGHT LED for the first time Do NOT carry out any work for which you have NOT been trained...

Page 8: ...ons 2 6 Technical Condition 2 6 1 Modifications and Changes DO NOT make any unauthorized changes to the product 2 6 2 Maintenance and Repair Strictly comply with all test and maintenance intervals Hav...

Page 9: ...istance of at least 1 m to the activated M LIGHT LED DANGER Severe injuries or death due to dangerous electrical shock or burns due to melting power cord Unsuitable power cords can cause the power cor...

Page 10: ...IGHT LED at temperatures of up to 100 C Allow M LIGHT LED to cool down first before touching it Risk of burning on the shaft of the M LIGHT LED suspension after prolonged operating time Do NOT touch t...

Page 11: ...docm 05 02 2019 11 88 NOTE Damage and malfunction of the LED array due to dripping liquids as well as water or oil during operation of the M LIGHT LED in film pits Destruction of the LED array due to...

Page 12: ...scription Contents 3 1 Scope of Delivery 13 3 2 Specification 13 3 2 1 Special Properties and Performance Data 14 3 3 Main components of M LIGHT LED 14 3 4 Accessories 15 3 4 1 M LIGHT connection set...

Page 13: ...t output can be achieved as in continuous mode The M LIGHT LED can optionally be operated manually or via the CAN bus with the help of the software In pulsed operation it is possible to eliminate back...

Page 14: ...tor or M Sync I CAN bus controlled I Non flickering and dimmable I Stable aluminum housing I Customized lighting angles I Service life of the LEDs more than 50 000 hours I Delay between Sync input and...

Page 15: ...mobile connection of M LIGHT LED camera system and PC Figure 2 Connection M LIGHT camera and PC schema Pos Description Cable NOT included in the scope of delivery Cable included in the scope of deliv...

Page 16: ...BA_E docm Pos Description 1 M LIGHT LED BUS Splitter mobile 2 USB to CAN Compact Interface Adapter 3 Power supply unit power supply 4 Ethernet cable software 5 Case Figure 3 Scope of delivery for M LI...

Page 17: ...ivery Cable included in the scope of delivery 1 12 24 V DC 2 Cable length up to 70 m 3 12 24 V DC 4 Cable length up to 90 m 5 CAN net II Interface Adapter 6 Sub D extension 9 pin included in the scope...

Page 18: ...r 6 Ethernet cable Figure 5 Scope of delivery of M LIGHT installation set for stationary installation 8LE D24 2 3 4 3 Web IO Digital for TCP IP Figure 6 9 1 Web IO Digital for TCP IP The Web IO is an...

Page 19: ...4 3 3 Contact Assignment of CAN Bus Connections 27 4 4 Support bracket 28 4 4 1 Changing the handle position of the attachment screws 29 4 5 M LIGHT connection set USB 30 4 5 1 M LIGHT LED BUS Splitt...

Page 20: ...es of the M LIGHT LED Figure 7 LED array with status indication Pos Description 1 Status indication in the LED array 2 LED matrix 3 Front plate 4 1 1 Status display and fan speed with the LED matrix a...

Page 21: ...9 Blue 70 94 Yellow 95 99 Red 100 Red flashing Indication Operating condition green operational light blue Update mode is active blue operational flashing blue Maintenance mode is activated yellow swi...

Page 22: ...Lighting angles Setup and Functioning 22 88 05 02 2019 8LE D23_BA_E docm 4 2 Lighting angles Figure 8 Lighting angles...

Page 23: ...docm 05 02 2019 23 88 The lighting angle is customer specific and can I be determined via the software M LIGHT Control Figure 9 I or read on the type plate the back of the housing Figure 10 Pos 3 Figu...

Page 24: ...0 Connections and control elements on the rear side 4 3 1 Connecting Disconnecting Voltage Supply Connecting Voltage Supply Establish line voltage via hot devices power supply cord Figure 10 Pos 2 Not...

Page 25: ...juries or death may be caused by electric shock from electric charge inside the housing Immediately after disconnection the contacts of the mains plug may still carry voltage for a short period Do NOT...

Page 26: ...Connect the RJ45 input IN of the first M LIGHT LED with the M LIGHT LED BUS Splitter Connect the RJ45 output OUT of the first M LIGHT LED with the input IN of the second M LIGHT LED Connect additiona...

Page 27: ...us signal for switching the M LIGHT LED on and off GND out Ground connection to previous M LIGHT LED Term for switch off of the terminating resistor at the Flash and CAN output 9 V D I O 9 V output to...

Page 28: ...ting bores 10 mm 3x 3 Support bracket for attachment of M LIGHT LED 4 Support bracket as base for M LIGHT LED Positioning support bracket Open attachment screws at left and right screws until the supp...

Page 29: ...hanging the handle position of the attachment screws Pos Description 1 Grip 2 Fastening screw Figure 15 Fastening screw Pull the handle of the attachment screw and turn to any preferred position Relea...

Page 30: ...nals and flash signals which are transmitted via the RJ45 Ethernet cable from the M LIGHT LED Pos Description 1 DB9 port 2 BNC connection 3 Switch for inversion of Sync signal 4 RJ45 connection 5 Powe...

Page 31: ...9 socket connection for USB to CAN Compact Interface Adapter Pos Description 1 Signal 2 GND Figure 19 BNC connection for high speed camera with TTL Sync line 4 5 3 USB to CAN Compact Interface Adapter...

Page 32: ...ee transmission CAN Status LED flashing red Error message CAN Status LED red CAN Controller is in Bus off mode Connect USB to CAN Compact Interface Adapter Connect DB9 male connector to M LIGHT BUS Sp...

Page 33: ...RJ45 Ethernet cable from the M LIGHT LED Pos Description 1 BNC connection for camera 2 Power connection for top hat rail installation 3 RJ45 connection 4 DB9 port 5 Switch for inversion of Sync signal...

Page 34: ...scription 1 Flash_L 2 Flash_H 3 GND 4 9 V 5 GND 6 9 V 7 CAN_L 8 CAN_H Figure 25 RJ45 connection for M LIGHT LED Pos Description 1 NOT connected 2 CAN_L 3 GND 4 NOT connected 5 NOT connected 6 NOT conn...

Page 35: ...cess of the PCs to the CAN System via Ethernet Through the support of the TCP IP protocol the CAN net II can be connected directly to a PC Pos Description 1 4 pin plug in screw terminal 2 LEDs to indi...

Page 36: ...ed user manual of the CAN net II Pos Description 9 32 V DC 0V 3 NOT connected 4 NOT connected Figure 29 CAN net II 4 pin plug in screw terminal Pos Description 1 TX 2 TX 3 RX 4 Connected to pin 5 5 Co...

Page 37: ...m of a feed through connector The bus terminator has the resistance of the transmission medium and ensures that NO reflections occur at the cable end Figure 32 Bus terminator and connections of the bu...

Page 38: ...according to DIN EN 50022 The connection of the Web IO Digital is outlined in the commissioning manual of the manufacturer 4 7 1 Activate Web IO for M LIGHT Control Figure 33 Web IO Status connected a...

Page 39: ...of Licence ID The Licence ID is transmitted automatically during the first login 5 Input of Licence Keys The Licence Key is supplied when purchasing the Web IO Digital 6 Save saves the data entered 7...

Page 40: ...type 3 HTTP Port Input Enter IP address in web browser Log in to W T Homepage Open folder Grundeinstellungen Netzwerk select Figure 35 Page 40 Pos 1 HTTP select as protocol type Figure 35 Page 40 Pos...

Page 41: ...owser access Pos Description 1 Checkmark to activate the browser access 2 Button Anwenden 3 Folder structure web pages browser access Open folder Webseiten Browser Zugang select Figure 36 Page 41 Pos...

Page 42: ...iption 1 Tab WebIO 2 Drop down menu for Light Modus 3 Drop down menu for Light Group M LIGHT Control open Open the WebIO tab Figure 37 Page 42 Pos 1 Highlight M LIGHT LED or group or system in the M L...

Page 43: ...7 5 3 4 M LIGHT Control tabs 48 5 3 5 M LIGHT Control status bar 49 5 4 Adjust and operate the M LIGHT LED 50 5 4 1 Group M LIGHT LED 50 5 4 2 Configuring M LIGHT LED for continuous light operation 52...

Page 44: ...Pulse Count Invert Input 5 2 Install M LIGHT Control software 5 2 1 System Prerequisites I PC with USB or network connection I Up to date Windows operating system I CAN Bus Interface Adapter for USB c...

Page 45: ...er Interface 5 3 1 User interface and status display M LIGHT Control Figure 38 User Interface Pos Description 1 M LIGHT Control Explorer 2 Menu and command line 3 Tabs for operation and status display...

Page 46: ...M LIGHT LED Figure 39 M LIGHT Explorer Pos Description System Shows all M LIGHT LEDs connected with the software regardless of any group in which the LEDs may also be included Group of M LIGHT LED WIT...

Page 47: ...GHT LEDs are connected to the software This process may take a few minutes Quick Connect Connects the M LIGHT LED already detected during the previous application with the software Quick Connect use i...

Page 48: ...n Steady Light Tab for continuous light settings Auto Flash Light Tab for settings in pulsed simplified operation Flash Light Tab for settings in pulsed operation Status Status of the M LIGHT LED high...

Page 49: ...the number of CAN Controllers found NO Sync signal available Switching on Auto Flash Light and Flash Light NOT possible One or more fans have failed M LIGHT LED was switched off One or more fans had f...

Page 50: ...M LIGHT LEDs are displayed below each other If certain M LIGHT LEDs are regularly configured in the same way this arrangement can be grouped The configuration will be adopted for the entire group One...

Page 51: ...ing MLight Open file Groups ini with an editor Change of addresses and names only after the equal sign Change name of group Name Change name of the M LIGHT 1 Light1Name Change number of M LIGHTS under...

Page 52: ...for setting the intensity Power 2 OFF Switch off M LIGHT LED permanently 3 Ext TTL Permanent switch on or switch off of M LIGHT LED via TTL input Flash H Flash L 4 ON Permanently switch on the M LIGH...

Page 53: ...Power Press On The M LIGHT LED or group are switched on for permanent operation as soon as voltage is supplied Switch M LIGHT LED on and off via Ext TTL Mark M LIGHT LED in M LIGHT Control Explorer Op...

Page 54: ...elay s Indicates the pulse delay in m Adjustable with slide control or arrow keys If Pulse delay is set to 0 the delay between Sync signal and flash is approx 10 s Power Indicates the intensity in wit...

Page 55: ...e rate 0 4 I Over 200 flash time must be 1 frame rate 0 2 If a signal has too long a pulse duration the control built into the M LIGHT LED prevents the triggering of flashes so that a sufficient cooli...

Page 56: ...Adjust and operate the M LIGHT LED M LIGHT Control 56 88 05 02 2019 8LE D23_BA_E docm 5 4 3 2 Flash Light operating mode Figure 46 Flash Light...

Page 57: ...ia slide control or arrow keys In pulsed operation the output can be increased to max 255 Puls Count Number of pulses per Sync signal Adjustable via slide control or arrow keys Read Indicates the curr...

Page 58: ...the duration of a period pulse pause in s or fps Figure 48 Pulse period Mark M LIGHT LED in M LIGHT Control Explorer Set the slide control or arrow key value so that the slide control does NOT become...

Page 59: ...e control does NOT become red Power Settings of Pulse Width s and Pulse Periode s 175 Pulse Width may be max 50 of the value at Pulse Periode 200 Pulse Width may be max 40 of the value at Pulse Period...

Page 60: ...l Explorer select Sync Input Figure 47 Page 57 Adjust pulse count Figure 49 Page 58 Set Pulse period s or fps Figure 48 Page 58 Adjust Pulse width s Figure 50 Page 59 Adjust pulse delay Pulse delay s...

Page 61: ...ime for the set values is displayed automatically Identification and correction of invalid parameters If an invalid value is set for a configuration the corresponding setting is marked in red The grap...

Page 62: ...lid parameter schematic diagram Check whether all conditions are met Adjust settings highlighted in red to fulfil the conditions listed above The highlighted M Light LED or group is adjusted The graph...

Page 63: ...I Wrong signal polarity set Sync Input Consequence of the error I Sync switch on processes are NOT performed which results in bright dark frame sequences in the shots Preventing errors Check if the i...

Page 64: ...s Description 1 Operation Mode shows all settings from the operating modes Steady Light Auto Flash Light and Flash Light 2 Error shows current and stored error messages 3 Fan Temp shows the status of...

Page 65: ...highlighted groups is displayed 5 6 Mode Figure 57 Tab mode Pos Description 1 Transferring maintenance mode 2 Drop down menu for Fan Mode 3 Transfer fan mode 5 6 1 Maintenance Mode Each M LIGHT LED f...

Page 66: ...speed of the fans is controlled dynamically depending on the temperature of the M LIGHT LED Fan less The M LIGHT LED switches off when reaching a temperature of 99 C Intended for short term operation...

Page 67: ...2019 67 88 5 7 Service Figure 58 Service tab Pos Description 1 Update Start opens the window Firmware und FPGA Updates 2 Log Level activates generation of a log file 3 Temp warning setting the tempera...

Page 68: ...whether a firmware update is recommended yes no 7 Shows whether a FPGA update is recommended yes no 8 Shows comments e g Update started Firmware and FPGA Updates may be available after the installati...

Page 69: ...tion is logged Extendet and CAN Errors warnings additional information and CAN messages are logged Extendet Errors warnings and additional information is logged Warning Errors and warnings are logged...

Page 70: ...on field for temperature warning 2 Temperature setting Figure 61 Temp warning Set temperature above which a warning shall be given In the Enable field set a checkmark to activate temperature warning I...

Page 71: ...2 Categories 72 6 3 Before Execution of a Test Series 73 6 3 1 M LIGHT LED 73 6 4 Semi annual Maintenance 74 6 4 1 Ventilation slots 74 6 4 2 Housing 74 6 5 Maintenance Instructions 75 6 5 1 Acting Sa...

Page 72: ...vals must be complied with I Before execution of a test series I Semi annual maintenance or after 150 combustion hours 6 2 Categories Category Description A Facility operator with MESSRING operator tr...

Page 73: ...OK Defects description Measured values Visual inspection Switch on the voltage supply and check if all M LIGHT LEDs signal ready for operating status Green display in LED array Section 4 1 Page 20 A...

Page 74: ...ng using a vacuum cup or compressed air with the voltage supply disconnected Do NOT propel fans by means of compressed air A OK 6 4 2 Housing Tasks Comment Cat OK Defects description Measured values V...

Page 75: ...connect the M LIGHT LED first from the line supply before beginning with maintenance work Do NOT insert objects into the M LIGHT LED M LIGHT LED must only be cleaned dry NOT with water Do NOT operate...

Page 76: ...connect the M LIGHT LED from the mains line Guide a narrow piece of plastic or wood from below through the vent slots to lock the fan in place Carefully blow or suction the ventilation slot clean whil...

Page 77: ...Technical data Maintenance Instructions 8LE D23_BA_E docm 05 02 2019 77 88 Chapter 7 Technical data Contents 7 1 Dimensions and Weights 78 7 2 Voltage supply 78 7 3 Performance Data 78...

Page 78: ...230 VAC Frequency 50 60 Hz Power consumption 1 000 W 7 3 Performance Data Color temperature 6 500 7 100 K daylight Light current continuous operation 75 kilo lumen Light current flash operation 150 k...

Page 79: ...ct the M LIGHT LED with CAN Compact Interface Adapter high speed camera and PC 80 8 1 2 Connect M LIGHT LED via system control PLC 82 8 2 Operate M LIGHT LED in manual mode 84 8 2 1 Set M LIGHT LED WI...

Page 80: ...f the Flash H and Flash L signals at the Pin 1 and Pin 2 input Figure 12 Page 27 Pos Description 1 M LIGHT LED 2 Ethernet cable 3 USB cable 4 PC with M LIGHT Control 5 USB to CAN Compact Interface Ada...

Page 81: ...nnect the USB to CAN Compact Interface Adapter to the DB9 female connector of the M LIGHT LED Bus Splitter mobile Connect PC with USB cable to USB to CAN Compact Interface Adapter Connect high speed c...

Page 82: ...t power supply 10 TTL sync line from the camera 11 High speed camera 12 Patch cable for additional M LIGHT LEDs Figure 64 Connection M LIGHT LED schematic diagram Pos Description 1 CAN net II Adapter...

Page 83: ...ter Figure 65 Page 82 Pos 2 Connect high speed camera with TTL Sync line to the BNC connection of the M LIGHT LED Bus splitter Figure 65 Page 82 Pos 9 Connect the M LIGHT LED with Ethernet cable to th...

Page 84: ...re 66 Connections and control elements on the rear side In the case the M LIGHT LED has NOT yet been parameterized via CAN bus manual mode is activated automatically when applying the power supply 8 2...

Page 85: ...Description MSB LSB 0 1 Steady light power 1 Continuous light in 1 increments 6 4 Continuous light power 100 0 0 Flash power 100 6 5 Flash power 110 6 6 Flash power 120 6 7 Flash power 130 6 8 Flash p...

Page 86: ...he CAN bus address switch for the manual mode Supply M LIGHT LED with operating voltage via the male connector Press the red ON OFF button on the rear side of the housing M LIGHT LED is switched on in...

Page 87: ...EU Declaration of Conformity Operate M LIGHT LED in manual mode 8LE D23_BA_E docm 05 02 2019 87 88 Chapter 9 EU Declaration of Conformity Figure 67 EU Declaration of Conformity...

Page 88: ...User Manual CAN net II Annex 88 88 05 02 2019 8LE D23_BA_E docm Chapter 10 Annex 10 1 User Manual CAN net II 10 2 Commissioning Manual Web IO Digital...

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