Copyright Meritor, Inc., 2020
MM-0861 / Revised July 2020
Page 82
Printed in USA
7
Power Takeoff (PTO)
Remove the Transfer Case Rear Access Cover
1. Park the vehicle on a level surface. Block the wheels to prevent
the vehicle from moving.
2. Remove the air from the vehicle’s system.
3. Place a suitable container under the transfer case to catch the
hydraulic fl uid when removing the rear access cover.
4. Remove the mounting bolts and washers securing the rear-
mounted pump housing. Figure 7.2.
NOTE:
It is necessary to replace the rear-mounted pump with
the internal pump in order to install the PTO. Refer to Technical
Bulletin TP-0708 - Removing the External Oil Pump and Installing
the Internal Oil Pump for the correct kit and instructions.
5. Clean the PTO mounting surface to remove all sealant.
Exploded View
MTC-4210 Transfer Case & KIT 2540 Components
Figure 7.2
4000219c
10
5
4
3
2
6
7
8
9
1
Item
Description
1
Transfer Case
2*
PTO Assembly
3*
Washer, 0.47” (12 mm) Inside Diameter
4*
Capscrew, 1.25” (32 mm) Long
5*
Capscrew, 5.75” (146 mm) Long
* Kit 2540 component
Item
Description
6
Yoke
7*
Washer, Yoke Mounting
8*
Lock Nut, Yoke Mounting
9
Switch and Connector Assembly
10
Dowel Pin
Summary of Contents for MTC-4208X Series
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