Copyright Meritor, Inc., 2020
Printed in USA
MM-0861 / Revised July 2020
Page 55
6
Assembly
Assembly
Hazard Alert Messages
Read and observe all Warning and Caution hazard alert messages in
this publication. They provide information that can help prevent serious
personal injury, damage to components, or both.
WARNINGS
TO PREVENT EYE INJURY, ALWAYS WEAR EYE PROTECTION
WHEN PERFORMING VEHICLE MAINTENANCE OR SERVICE.
WHEN APPLYING SOME SILICONE GASKET MATERIALS, A
SMALL AMOUNT OF ACID VAPOR IS PRESENT. TO PRE-
VENT SERIOUS PERSONAL INJURY, ENSURE THE WORK
AREA IS WELL-VENTILATED. READ THE MANUFACTUR-
ER’S INSTRUCTIONS BEFORE USING A SILICONE GASKET
MATERIAL, THEN CAREFULLY FOLLOW THE INSTRUCTIONS.
IF A SILICONE GASKET MATERIAL GETS INTO THE EYES,
FOLLOW THE MANUFACTURER’S EMERGENCY PROCE-
DURES AND GET CHECKED BY A PHYSICIAN AS SOON AS
POSSIBLE.
TAKE CARE WHEN USING LOCTITE ADHESIVE TO AVOID
SERIOUS PERSONAL INJURY. READ THE MANUFACTURER’S
INSTRUCTIONS BEFORE USING THIS PRODUCT. FOLLOW
THE INSTRUCTIONS CAREFULLY TO PREVENT IRRITATION
TO THE EYES AND SKIN. IF LOCTITE ADHESIVE MATERIAL
GETS INTO THE EYES, FOLLOW THE MANUFACTURER’S
EMERGENCY PROCEDURES AND GET CHECKED BY A PHY-
SICIAN AS SOON AS POSSIBLE.
CAUTION
ALTHOUGH MERITOR DOES NOT RECOMMEND ITS USE
IN TRANSFER CASES, IF A FORMED-IN-PLACE GASKET
IS USED FOR REPAIRS, EXTREME CAUTION MUST BE
EXERCISED TO PREVENT COMPOUND FROM ENTERING
BEARINGS, OIL GALLERIES, AND PASSAGES OR TAPPED
HOLES. ALL BEADS MUST BE KEPT SMALLER THAN 0.100”
DIAMETER.
Gear & Shaft Subassembly Build Up
Assemble the Front Output Shaft Subassembly
1. Use an appropriate holding fi xture to fully support the shaft
assembly. Refer to the “Holding Fixture (905473-140)” on page
107.
WARNING
OBSERVE ALL WARNINGS AND CAUTIONS PROVIDED BY
THE PRESS MANUFACTURER TO AVOID DAMAGE TO COM-
PONENTS AND SERIOUS PERSONAL INJURY.
2. Use a press and sleeve, tool number 905473-82, to press the
forward bearing DOWN onto the output shaft until it is fully
seated. Refer to “Tools” on page 107 for the tool drawing. Press
down only on the inner race of the bearing during installation. Use
a 0.002” shim or feeler gauge to verify the bearing is correctly
seated. Figure 6.1.
NOTE:
Unless otherwise noted, follow the MTC-4208 XLEV &
MTC-4210 XLEV assembly instructions throughout this section
for assembly of MTC-4208/10 XLEC variants.
Figure 6.1
4006923b
PRESS
SLEEVE,
TOOL
905473-82
BEARING
3. Turn the shaft over and reinstall it into the holding fi xture. Refer to
tool “Holding Fixture (905473-140)” on page 107.
4. Install the clutch collar. Figure 6.2.
Figure 6.2
4006924b
SHAFT
CLUTCH
COLLAR
BEARING
Summary of Contents for MTC-4208X Series
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