Meritor MTC-4208X Series, Service Manual, Page: 48 / 120

Copyright Meritor, Inc., 2020
MM-0861 / Revised July 2020
Page 44
Printed in USA
4 Disassembly
4. Remove the capscrews securing the input bearing cage and
internal pump assembly, if equipped.
NOTE: The high- and low-range clutch collar becomes loose on
the shift fork as the input bearing cage and pump assembly is
removed and may drop into the case. Shifting the transfer case
into high range keeps the shift collar on the high-range gear,
which keeps it in place. Also, shifting into high range allows easier
rear cover removal on the MTC-4208 & MTC-4210 transfer
cases.
5. Shift the transfer case into high range using compressed air at
the high-range port of the shift cylinder. Figure 4.15.
Figure 4.15
Figure 4.15
4000191c
HIGH RANGE
PORT
LOW RANGE
PORT
BLOW-BY
BREATHER
(IF EQUIPPED)
REAR
VIEW
NEUTRAL PORT
(PTO-EQUIPPED ONLY)
CAUTION
USE A PRY BAR AND MALLET TO REMOVE THE INPUT
CAGE COVER. TAKE CARE NOT TO DAMAGE THE SHIM
PACK. DAMAGE TO THE TRANSFER CASE WILL RESULT.
6. Use a pry bar and mallet to loosen the input cage cover and
internal pump assembly, if equipped. Figure 4.16.
Figure 4.16
4006310c
7. Remove the shim pack. Figure 4.16.
8. With the front input yoke still installed, remove the yoke, input
shaft, input bearing cage and pump, if equipped, as an assembly.
Figure 4.17.
Figure 4.17
4000197b
FRONT
VIEW