Operation
Maintenance
Installation
Warranty
Manual
© 2020 Mercury Marine
Tour Pro 82/Tour Pro 109
8M4005030
520
eng
Page 1: ...Operation Maintenance Installation Warranty Manual 2020 Mercury Marine Tour Pro 82 Tour Pro 109 8M4005030 520 eng...
Page 2: ...eng...
Page 3: ...Directive 2012 19 EU WEEE directive are compliant with the WEEE marking requirement Such products are marked with the crossed out wheelie bin WEEE symbol shown below in accordance with European Stand...
Page 4: ...orGuide whose policy is one of continued improvement reserves the right to discontinue models at any time to change specifications designs methods or procedures without notice and without incurring ob...
Page 5: ...Safety Message 4 Safe Boating Suggestions 4 Product Overview Box Contents 6 Tour Pro 82 Tour Pro 109 MotorGuide Trolling Motor 9 Specifications 10 Wiring and Battery Information Wiring and Battery In...
Page 6: ...cessories 28 Stowing the Trolling Motor 30 Deploying the Trolling Motor 32 Adjusting the Trolling Motor Depth 34 Directional Indicator 34 Pinpoint GPS Overview 35 Operating the Pinpoint GPS System 41...
Page 7: ...SSION TO JURISDICTION ANY LEGAL SUIT ACTION OR PROCEEDING ARISING OUT OF OR RELATING TO THIS MERCURY MARINE LIMITED WARRANTY OR THE TRANSACTIONS CONTEMPLATED HEREBY SHALL BE INSTITUTED IN THE COURT OF...
Page 8: ...r damage caused by improper installation set up preparation or previous service or repair errors 4 Warranty coverage is available only to customers that purchase from a dealer authorized by MotorGuide...
Page 9: ...Service Repair electric trolling motors are NOT warranted Service Repair motor denotes a trolling motor sold by MotorGuide that may be used but has been inspected and may have had minor repairs Origi...
Page 10: ...be people in the water WHILE THE BOAT IS STATIONARY WARNING A spinning propeller a moving boat or any solid device attached to the boat can cause serious injury or death to swimmers Stop the trolling...
Page 11: ...have an unobstructed view particularly to the front No passengers load or fishing seats should block the operators view when operating the boat Underwater hazards Reduce speed and proceed with cautio...
Page 12: ...a b c d e f g i j k l m n o q r s h p t u v w 70276 PRODUCT OVERVIEW 6 eng...
Page 13: ...g spacers g 4 Mounting screws h 1 Bounce buster assembly i 1 Mount j 1 Gas spring k 2 Cable routing clips l 1 Tie down strap m 2 Allen screws n 2 Plastic retaining washers o 1 T20 Torx bit p 1 Self ta...
Page 14: ...allation of the motor 1 Drill 2 6 mm 1 4 in drill bit 3 P3 screwdriver 4 11 mm 7 16 in wrench 5 6 mm 1 4 in Allen wrench 6 13 mm 1 2 in wrench 7 4 mm 5 32 in Allen wrench 8 Hacksaw 9 3 mm 7 64 in dril...
Page 15: ...D universal sonar cable some models e Stow deploy handle f Speed control knob g Foot pedal h NMEA 2000 cable i Momentary on button j Anchor button k Heading lock button l Prop on button m LED dashboar...
Page 16: ...Length TR Pro 82 45 82 24 V Digital Variable Forward No Yes 114 3 cm 45 in TR Pro 109 45 109 36 V Digital Variable Forward No Yes 114 3 cm 45 in TR Pro 82 45 HD SN R 82 24 V Digital Variable Forward Y...
Page 17: ...inals Route the trolling motor wires on the opposite side of the boat from other boat wiring Connect boat accessories directly to the main engine battery Do not charge the trolling motor batteries whi...
Page 18: ...remain in or around the battery for several hours after it has been charged Sparks or flames can ignite this gas and cause an internal explosion which may shatter the battery The following precautions...
Page 19: ...mended voltage specifications can cause product damage Do not exceed the maximum supply voltage IMPORTANT Refer to the decal on the head of the trolling motor to determine the voltage requirements of...
Page 20: ...amp good or 60 amp best manual reset circuit breaker in line with the trolling motor power cable positive lead and the trolling motor battery C positive terminal 3 Connect the positive trolling motor...
Page 21: ...onnect the battery cables to the engine starting or accessory battery 36 volt battery connection a Power cables to trolling motor b Manual reset circuit breaker c Jumper wire not supplied d Negative b...
Page 22: ...70055 2 Rest the mount on a level elevated surface such as a workbench 3 Remove the steering assembly from the packaging 4 Remove the plastic latch spacer from the mount a Latch spacer b Mount 5 Remo...
Page 23: ...bracket and the steering system 8 Lower the steering assembly onto the mount vertically from above while aligning the keyways and the alignment keys a Keyway b Alignment key IMPORTANT Be certain the...
Page 24: ...lb in lb ft Allen screws 2 16 3 144 a Allen screws b 360 breakaway housing aligned with the top of the mount Trolling Motor Installation IMPORTANT Mount the motor as far forward on the boat as possibl...
Page 25: ...d to mount the trolling motor to the boat Spread the mounting bolts as far apart as practical for the most secure mounting 3 Place the trolling motor on the surface of the boat deck Use the mount as a...
Page 26: ...oard side cover IMPORTANT Use a countersink drill bit or a larger drill bit to countersink the holes on fiberglass boats to prevent cracking 4 Drill the mounting holes with a 6 mm 1 4 in diameter dril...
Page 27: ...tion for the foot pedal with the trolling motor deployed and in the stowed position Ensure that there are no obstructions beneath the boat deck that would interfere with the mounting screws such as bu...
Page 28: ...trolling motor can inadvertently deploy which at planning speed could result in catastrophic failure of the trolling motor Check that the stow latch fully engages after installation of the bounce bus...
Page 29: ...screw NOTE The bounce buster will loosen if not fully seated in the bounce buster pocket 7 Slide the unassembled end of the bounce buster into the bounce buster pocket 8 Use a pencil or piece of tape...
Page 30: ...engaged by lifting up on the 360 breakaway without the use of the stow deploy handle If the stow latch is engaged the mount will not release If mount releases repeat Step 11 13 until Step 14 can be v...
Page 31: ...hartplotter integration connecting Tour Pro via a NMEA 2000 network will enable on screen control and motor status by using the Pinpoint GPS features such as Anchor Lock Jog Heading Lock Cruise Contro...
Page 32: ...the T Connector if it is the last T in a NMEA 2000 network Connecting the Sonar Display to the Trolling Motor NOTE This procedure applies only to models equipped with integrated HD universal sonar Th...
Page 33: ...m Sonar Adapter Cable 8M4004180 MotorGuide 15 HD Universal Sonar Extension Cable 8M4004245 Reducing Sonar Transducer Interference Sonar transducers can be affected by interference such as radio freque...
Page 34: ...deployment An improperly secured motor may deploy during boat operation causing damage and flying debris NOTE An unsecured stowed motor can inadvertently deploy while underway and cause damage This da...
Page 35: ...screw found in the trolling motor accessory kit 4 Route the cable from the bottom of the 360 breakaway housing to the top of the 360 breakaway housing using the cable tie and screw 5 Insert the cable...
Page 36: ...propellers can cause serious injury or death Never start or operate the motor out of water CAUTION Moving parts such as hinges and pivot points can cause serious injury Keep away from moving parts wh...
Page 37: ...out of the water While holding the release handle allow the trolling motor to fall into the stow latched position from the 90 position Do not release the latch release handle until the stow latch is...
Page 38: ...ever start or operate the motor out of water CAUTION Moving parts such as hinges and pivot points can cause serious injury Keep away from moving parts when stowing deploying or tilting the motor CAUTI...
Page 39: ...se the motor into the deployed position a Stow deploy handle IMPORTANT Make sure the deploy latches are engaged before operating the motor 4 Once the motor is in the deployed position the deploy latch...
Page 40: ...until the outer column slides freely 3 Raise or lower the outer column until the propeller blades are submerged 15 30 cm 6 12 in below the water surface IMPORTANT Make sure there is nothing obstructin...
Page 41: ...foot pedal in neutral position d Left turn heel down Pinpoint GPS Overview TROLLING MOTOR INSTALLATION GUIDELINES This section covers important guidelines for your Tour Pro trolling motor Refer to the...
Page 42: ...or northern polar extremes like Alaska and northern Canada CAUTION Avoid injury or property damage due to unintended operation Certain objects especially magnetic metal objects such as anchors can af...
Page 43: ...ecting the power cables press and hold the left arrow button and right arrow button on the handheld remote at the same time The trolling motor will emit a low tone to confirm that the handheld remote...
Page 44: ...turn c Manual mode d 2 button e 1 button IMPORTANT A fixed GPS position is required to complete the mounting angle calibration The Pinpoint GPS system will emit an audible tone once it has acquired a...
Page 45: ...tion should not be completed using the trolling motor for propulsion as this could negatively impact GPS Pinpoint performance IMPORTANT Calibration is critical to Pinpoint GPS performance and should b...
Page 46: ...hit bottom or other obstructions 3 Press and hold the manual mode button then press 1 1 1 The trolling motor will emit three ascending tone beeps and the GPS status indicator light will turn off 4 a I...
Page 47: ...indicator light d Battery status light PINPOINT GPS STARTUP The global positioning system GPS is a satellite based navigation system capable of providing positional information anywhere on Earth prov...
Page 48: ...t pedal Refer to the following illustration and instructions to operate the trolling motor in manual mode with the handheld remote Once the trolling motor is powered up it is ready to operate in manua...
Page 49: ...r decrease from 100 to 0 respectively The trolling motor will emit a two beep tone when it reaches the 100 or 0 speed level The trolling motor will emit a two beep tone if the user tries to increase o...
Page 50: ...jury or death to swimmers Stop the trolling motor immediately whenever anyone in the water is near your boat a Anchor mode b Manual mode CAUTION Avoid injury while operating the pedal Keep hands and f...
Page 51: ...pivot around the trolling motor s steering axis The orientation of the boat will follow the wind and or current Exiting Anchor Mode Exiting anchor mode from the foot pedal press the momentary button...
Page 52: ...ndful of objects close to the trolling motor and use care when operating the trolling motor in a GPS guided mode NOTE Pressing a button multiple times will move the anchor position five feet for each...
Page 53: ...lling motor loses the GPS signal while in any GPS mode the trolling motor will emit an error tone and automatically return to manual mode IMPORTANT When recalling a stored anchor position the system w...
Page 54: ...ed anchor position HEADING LOCK MODES OF OPERATION The Pinpoint GPS system is capable of operating in two different heading lock modes These modes are Heading lock course mode default mode Heading loc...
Page 55: ...oat traveling in heading lock compass mode trolling motor maintains a constant heading boat drifts with the wind tide and current Both heading lock modes offer advantages to the angler You can tailor...
Page 56: ...ot pedal This is the default heading lock mode WARNING Avoid serious injury from colliding with other boats running aground or striking objects in the water The Pinpoint GPS system cannot detect other...
Page 57: ...otor will emit an error tone automatically return to manual mode and the trolling motor will stop To operate the trolling motor in heading lock course mode 1 Steer the trolling motor so it is pointing...
Page 58: ...ing the speed knob on the foot pedal counterclockwise to increase the speed or clockwise to decrease the speed The trolling motor will emit two beeps when the user tries to exceed the available motor...
Page 59: ...ing the handheld remote or the foot pedal as described above WARNING Avoid serious injury from colliding with other boats running aground or striking objects in the water The Pinpoint GPS system canno...
Page 60: ...motor speed to maintain the desired heading To exit heading lock compass mode press the heading lock button or the manual mode button The trolling motor will emit a descending chirp and the GPS status...
Page 61: ...ating mode WARNING Avoid serious injury from colliding with other boats running aground or striking objects in the water The Pinpoint GPS system cannot detect other boats shallow water or objects in t...
Page 62: ...each up to 6 4 km 4 miles in length Stored routes cannot be erased but you can overwrite record over them Overwriting a stored route is accomplished using the same procedure as storing a new route Rec...
Page 63: ...ed route beware of possible obstructions to navigation a Boat b Manual mode route c Stored route d Obstacle If the selected memory position is empty or if the boat is over 1 6 km 1 mile from a point o...
Page 64: ...sed by recalling the stored route again Once you have reached the end of a stored route the trolling motor will set anchor in the anchor mode and will emit an ascending chirp to indicate that the boat...
Page 65: ...ntrol button again will turn the cruise control off indicated by a descending chirp from the trolling motor While cruise control is turned on the GPS speed over ground can be adjusted by pressing the...
Page 66: ...en pressing 1 3 2 Audio mode 3 can be selected by pressing and holding the manual mode button then pressing 1 3 3 Condition Audio Pattern Audio Mode 1 Default Audio Mode 2 Audio Mode 3 Startup 1 beep...
Page 67: ...call Route Enable Chirp up Yes Yes Recall Route Disable Chirp down Yes Yes Reach End of Route Chirp up Yes Yes Heading Lock Enable Chirp up Yes Yes Heading Lock Disable Chirp down Yes Yes Cruise Contr...
Page 68: ...corner of the foot pedal The momentary switch works in conjunction with the on off pedal switch when it is in the pedal position When the momentary switch is pressed the motor will run at the selecte...
Page 69: ...5 2 3 5 Most resistance heavier feel TROLLING MOTOR INSTALLATION AND OPERATION eng 63...
Page 70: ...ctions Visually inspect for loose or corroded wiring connections Check the tightness of the propeller nut Check the propeller blades for damage AFTER EACH USE Disconnect the battery cables from the po...
Page 71: ...and quiet squeaks lubricate the specified locations periodically with the following lubricants Latch hooks Tour Latch Grease Tube Ref No Description Where Used Part No Tour Latch Grease Latch hooks 8...
Page 72: ...that the battery cable terminals are clean tight and correctly installed For installation instructions refer to Battery Connection 3 Ensure that the battery is equipped with a battery box to prevent a...
Page 73: ...r blade with one gloved hand use a 9 16 in wrench or a ratchet to remove the propeller nut Remove the propeller nut and washer a Propeller b Propeller nut and washer INSTALLING THE PROPELLER 1 Rotate...
Page 74: ...llowing procedure explains how to adjust the steering cable tension Use care while adjusting the steering cable tension Improper cable tension whether too loose or too tight will cause poor operation...
Page 75: ...er to Maintenance Motor failure all speeds Weak battery Refer to Wiring and Battery Information Loose or corroded battery connections Electrical Check the connector for a loose or damaged connection R...
Page 76: ...t pedal pad Refer to Adjusting the Steering Cable Tension The steering cables are kinked or twisted Flip the foot pedal 360 degrees in either direction to ensure cables and cable sheathing are not kin...
Page 77: ...cks or cuts Replace the transducer cable if it is damaged 5 Connect the sonar display to a separate accessory battery with only the sonar display connected This will verify if the interference is comi...
Page 78: ...3 9791 5822 Brunswick Asia Pacific Group 41 71 Bessemer Drive Dandenong South Victoria 3175 Australia Fax 61 3 9706 7228 Europe Middle East Africa Telephone 32 87 32 32 11 Brunswick Marine Europe Parc...
