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TROUBLE SHOOTING MENDOTA GAS FIREPLACE INSERT 

SYMPTOM

 

PROBABLE CAUSES

CORRECTIVE ACTION

 

 

1.  Thin black coating [soot] 

forms on viewing glass. 

 

A.  Incorrect gas pressure 
 
B.  Not enough combustion air 

 

Have gas supplier check for correct gas pressure [7" W.C. 
Nat. Gas;  11" W.C. LP Gas]. 
If sooting continues open-air shutter on burner [see "Gas 
Flame Adjustment" below].  If sooting still continues, call a 
Mendota dealer. 

NOTE:

  To clean glass - remove glass and wipe glass with 

cloth or paper towel. 

 

2.  Humming or whistling 

coming from Fireplace In-
sert. 

 

A.  Normal operating noise.  
 

 

Some noise is normal.  It is caused by the gas supply flow-
ing through the gas orifice.  It is expected from any gas 
fireplace.  The noise can be reduced by turning the Hi/Lo 
Knob on the control.  Turning down the flame will reduce 
the heat output of the Insert. 

 

3.  A change in flame appear-

ance or burner operation. 

 

A.  A change in gas pressure. 
 
 
B.  Carbon dirt or lint. 

 

Have your gas supplier check for correct gas 7" W.C. Nat. 
Gas;  11" W.C. LP Gas].  If flame still needs adjustment see 
"Flame Adjustment" below. 
Clean out carbon, spider webs, lint, etc. from shutter area. 
NEVER BLOCK AIR INTAKE OR OUTLET VENTS. 

 

GAS FLAME ADJUSTMENT

 

 

FIGURE 17:  Air Shutter Adjustment 

 

During the initial installation, a qualified person should check the air shutter opening to make certain that the shutter is 
set correctly at 1/8" to 1/4" open for natural gas and full open for L.P. gas.  NOTE:  For altitudes above 5,000 ft., 
some variations may be required.  Furthermore, deration of gas input may be required. Contact your gas supplier for 
appropriate information on derating this appliance for high altitude installations. 
 
Be sure burner and logs are properly installed (see pgs. 20-24).  After burner has been properly installed and operated 
for 2-3 hours, small additional adjustments to the air shutter may be necessary for final flame appearance.  These 
small shutter adjustments can be made by the following procedure:   
[

NOTE:  Very small changes in shutter settings make major changes in flame appearance.]

 

1.

 

Air shutter control is located behind the lower grill. 

2.

 

If flame is too "blue," push air shutter knob in  (close) in small 1/8" increments until flame turns desired realistic 
"orange." 

3.

 

If flame is too "orange" or is causing sooting on viewing glass, pull air shutter knob out (open) in approx. 1/8" 
increments until sooting stops.  IF SOOTING DOES NOT STOP, TURN OFF UNIT AND CALL YOUR 
MENDOTA SERVICE PERSON. 

 
IMPORTANT:

  Try each new shutter setting approx. ½ hr. before making additional changes.  NOTE:  Changes in front 

 

 

burner flame can be made by re-arranging the coals.  (See pg. 20) 

CAUTION: 

Any changes in pilot flame must be made by qualified person and checked with volt meter. 

Summary of Contents for SEABROOK D-30

Page 1: ...lumer d appareil 2 Ne touchez aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le batiment ou vous vous trouvez 3 Evacuez la pi ce le b timent ou la zone 4 Appelez imm diatement v...

Page 2: ...ERS CO LINEAR 4 DIAMETER EXHAUST 4 DIAMETER INLET or CO AXIAL 4 DIAMETER EXHAUST 6 DIAMETER INLET TOTAL WEIGHT 175 SAFETY AGA CERTIFIED PILOT GENERATOR MILLIVOLT SYSTEM ACTIVATED WITH SWITCH REMOTE CO...

Page 3: ...material should not be placed on or near the Insert Mendota Inserts are designed for installation only in vented non combustible fireplaces Any fireplace in which an Insert is to be installed MUST be...

Page 4: ...will usually heat a large area of your home if situated to maximize heat circulation NOTE The Mendota Insert is designed as a supplemental heat source It should not be used as a whole house heating sy...

Page 5: ...MIN FROM TOP TO MANTEL FRONT VIEW 30 1 4 BRASS TRIM MANTEL 85 03 00590 16 MIN CLEARANCE TO SIDEWALL TOP VIEW 7 5 8 22 1 4 13 1 4 30 7 16 HEARTH EXTENSION 16 MIN NON COMBUSTIBLE 19 22 1 8 BE ORDERED S...

Page 6: ...HEARTH EXTENSION 19 3 4 8 MAX MANTEL 16 MIN CLEARANCE TO SIDEWALL MENDOTA GAS DIRECT VENT FIREPLACE INSERT SPECIFICATIONS CLEARANCES CO AXIAL VENT ADAPTER D 30 Surround Dimensions A B Inches mm Inches...

Page 7: ...6 flue liners permanently secure damper in open position NOTE Massachusetts requires that the flue damper must be removed or permanently welded in the open position 6 If damper opening is too small fo...

Page 8: ...Inserts 1 Co Axial and 2 Co Linear NOTE THE INSERT IS DESIGNED TESTED AND LISTED FOR OPERATION ONLY WITH MENDOTA INSERT VENTING COMPONENTS AS LISTED IN FIGURES 3 4 AND DRAWING BELOW CO LINEAR VENT KIT...

Page 9: ...e flashing Measure trim and shape flashing to fit the exist ing flue liner This flashing prevents water and small animals from entering area between the chimney liner and flue liner Plan for 1 to 1 1...

Page 10: ...arger FIGURE 5 13 One installer should then return to the fireplace opening and pull the rope to guide the liner s into place through the smoke shelf and the damper opening to a point 20 508 mm above...

Page 11: ...ent boot adapter to vent cap 4 inlet flex pipe extends from vent boot adapter to existing chimney above damper area aprox 4 5 ft Tightly secure 4 flex pipes using clamps provided Seal vent cap flashin...

Page 12: ...bricks or steel washers FIGURE 7 Draft Diverter Installation 20 VENT BOOT ADAPTER INSTALLATION A Remove 2 sheet metal screws inside top of firebox at front edge B Remove exhaust baffle by dropping fro...

Page 13: ...irmly B Reinstall exhaust baffle by placing rear edge on ledge swinging front edge upward and reinstalling two 2 sheet metal screws CAUTION The exhaust baffle must be reinstalled before operation 85 0...

Page 14: ...T BAFFLE SECONDARY AIR INTAKE MAY BE ROUND OR RECTANGULAR DRAFT HOOD FRONT ACCESS PANEL NATURAL VENT B VENT SYSTEM INSTALLATION 22 The proper Insert surround can now be placed in position Assemble sur...

Page 15: ...A QUALIFIED SERVICE PERSON THE INSERT SHOULD BE INSPECTED AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERI...

Page 16: ...e and the following procedure to see if additional floor protection is required Project a line using string or a tape measure from the top of the lower grill to the edge of the raised hearth continuin...

Page 17: ...run from the supply regulator to the Insert Refer to the following table for proper gas pipe diameters PIPE LENGTH FEET SCHEDULE 40 PIPE INSIDE DIA TUBING TYPE L OUTSIDE DIA NAT L P NAT L P 0 10 1 2 1...

Page 18: ...for the Insert EXCEPTION Some codes allow 2 PSI 1 4KPA supplies to enter the residence in which case pounds to inches regulators are used The following table provides information on correct gas press...

Page 19: ...es must be maintained LIGHTING CHECK OFF LIST Be sure to check these items before final operation of the Fireplace Insert All items on Installation Check Off List must be completed Connect Rocker Swit...

Page 20: ...ON and cycle the burner on off to make certain it ignites promptly and that the flame runs smoothly around entire burner Note Logs will produce a strong acrid odor on initial contact with flames about...

Page 21: ...or logs must not block pilot flame or burner flame and to check pilot flame with millivolt meter See Pg 30 Pilot flame must register a minimum of 450 millivolts Check that flame is stable and not lift...

Page 22: ...21 LOG INSTALLATION STEP 2 LOG INSTALLATION STEP 3...

Page 23: ...22 LOG INSTALLATION STEP 4 LOG INSTALLATION STEP 5...

Page 24: ...23 LOG INSTALLATION STEP 6 LOG INSTALLATION STEP 7...

Page 25: ...24 LOG INSTALLATION STEP 8 LOG INSTALLATION STEP 9...

Page 26: ...WAIT 60 SECONDS BEFORE TURNING ON AGAIN IF BURNER DOES NOT COME ON IMMEDIATELY AFTER SECOND TRY RECHECK COMPLETE INSTALLATION OF LOGS PILOT ETC TO INSURE PROPER PILOT FLAME IMPINGEMENT ON THE THERMOP...

Page 27: ...rs are made of special high temperature rated ABS for constant high speed operation at high temperatures Blowers are equipped with long life maintenance free ball bearings that ensure quiet operation...

Page 28: ...tat 6 Disconnect wiring connection between gas valve and ON OFF switch or thermostat wires 7 Remove two sheet metal screws that hold down the burner tube weldment and remove burner 8 Remove all sheet...

Page 29: ...in gas both natural and propane to make it smell can be harmful to glass and can leave a white film deposit on the glass This deposit can be removed with cleaners such as KEL KEM Polish Plus See your...

Page 30: ...ualified person should check the air shutter opening to make certain that the shutter is set correctly at 1 8 to 1 4 open for natural gas and full open for L P gas NOTE For altitudes above 5 000 ft so...

Page 31: ...readings will establish proper thermopile Millivolt generation and assure trouble free burner operation Readings must be taken with a Pilot ONLY operating b Main Burner operating A PILOT ONLY OPERATI...

Page 32: ...extension knob SIT 05 04 00035 Pilot Assy complete 35 01 00296 TimberFire Log Set 05 04 00036 L P Pilot orifice 35 01 00240 Bag of Coal 05 07 00061 Thermopile 35 01 00239 Glowing inswool 05 07 00067...

Page 33: ...sket Discard both the black rubber gasket and spring 3 Install the new LP Pressure Regulator onto the gas valve body in the same position and orientation as the NG Pressure Regulator you removed in St...

Page 34: ...33 Figure 21 LP PRESSURE REGULATOR NG PRESSURE REGULATOR GAS VALVE BODY SCREWS...

Page 35: ...34...

Page 36: ...acturer s specifications INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FOR CORRECT GAS PRESSURE AT MANIFOLD Per Manual a 3 5 Inches Water Column Maximum Nat Gas b 10 5 Inches Wate...

Page 37: ...36 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Page 38: ...e limited warranty This warranty does not cover glass or log breakage Logs and embers are warranted against burn out Mendota has the right to investigate and inspect the exact original fireplace and e...

Page 39: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com Part 85 03 00687...

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