7.1
12.2
12.1
11.2
12.1
8.1/8.2/8.3/8.4
3.1/3.2/3.3/3.4/5.1/11.1
6.1
6.2
5.2
10.1
4.1/4.2
5.2
6.1
6.2
2.1/2.2/2.3/2.4/5.1/11.1
1.1/1.2/1.3/1.4/1.5
12.1
GB
Maintenance Points
1
Engine
1.1
Maintenance according to manufacturers specs
1.2
Dry air filter unit: Check service display
Change filter element if display shows red
1.3
Check and clean fuel filter
1.4
Check coolant fill-level
1.5
Check and clean combined cooling unit
2
Rear axle
2.1
Check oil fill-level of transmission unit (inspection screw)
2.2
Oil change transmission unit
2.3
Check oil fill-level of helical planetary gearing (inspection screw)
2.4
Oil change helical planetary gearing
3
Front axle
3.1
Check oil fill-level of transmission unit (inspection screw)
3.2
Oil change transmission unit
3.3
Check oil fill-level of helical planetary gearing (inspection screw)
3.4
Oil change helical planetary gearing
4
Transfer Case
4.1
Check oil fill-level of transfer case (inspection screw)
4.2
Oil change transfer case
5
Axles / Articulated Shafts
5.1
Check tightness of axles (500 Nm)
5.2
Check tightness of articulated shafts (65 Nm)
6
Wheels and Tyres
6.1
Check air pressure
6.2
Check tightness of wheel bolts (550 Nm)
7
Swivel Joint
7.1
Check tightness (610 Nm)
8
Hydraulic Unit
8.1
Change suction return line filter insert, check electr. display
8.2
Check oil fill-level (inspection glass)
8.3
Oil change
8.4
Check and clean hydraulic oil cooler
9
Greasing points (marked in red)
10
Battery
10.1
Visual check
11
Brakes
11.1
Perform visual and functional check of brakes and parking brakes before starting work
11.2
Check accumulator valve
12
Lighting unit / Air filter / Air conditioning unit
12.1
Perform functional check before starting work
12.2
Check air filter
12.3
Visual check
air conditioning unit
12.4
Check condensator for contamination
12.5
Check tension of compressor drive belt
Item
Name
Specification
Viscosity
Quantity
1
Engine Oil
MIL-L-2104 C = API-CD
SAE 15 W 40
= 10 l with Oil filter
2.2
Transm. Oil with LS Add.
MIL-L-2105 B = API-GL5-6-LS
SAE 85 W 90-LS
= 12,8 l
2.4
Transm. Oil with LS Add.
MIL-L-2105 B = API-GL5-6-LS
SAE 85 W 90-LS
= 2 x 1,9 l
3.2
Transm. Oil with LS Add.
MIL-L-2105 B = API-GL5-6-LS
SAE 85 W 90-LS
= 15,0 l
3.4
Transm. Oil with LS Add.
MIL-L-2105 B = API-GL5-6-LS
SAE 85 W 90-LS
= 2 x 1,9 l
4.2
Transmission OIl
General Motors ATF Typ DEXRON II
ATF 22 SAE 75 W
= 4,7 l (upper oil compartment)
= 3,9 l (lower oil compartment)
8.3
Hydraulic Oil (4.)
DIN 51524 - HVLP 46
ISO VG 46, VI > 180
= 160 l
9
Grease
DIN 51825 - KPF 1/2 N-20
as required
10
Distilled water
as required
12
Coolant
R 134 a
850 g ± 50 g
Lubrication Points (marked in red)
1.
Grease bolts with DIN 51825 - KPF 1/2 N-20
every 10 hours.
2.
Grease friction points as required and after
cleaning with DIN 51825 - KPF 1/2 N-20.
Oil Lubrication Points
3.
Oil joints and bell cranks every 50 working
hours with engine oil MIL-L-2104 C
Biodegradable Hydraulic Oil
4.
Synthetic ester based hydraulic oil viscosity
class ISO VG 46 VI > 180
Intervals in working hours
max. permissible intervals,
can be shorter dep. on use
*
* * * * *
*
10
100
500
750
1500
Pos.
Legend
First oil or filter change or cleaning
First service interval, repair any failures noted
Service, repair any failures noted
Change or cleaning
these marks, filling or service points are
mandatory:
Refer to manual
Attention
Observe accident prevention measures
when performing servicing tasks!
*
AS 150e
23116882
a
8-1
S160/S161/S165/Z162
8
Maintenance plan AS 150e
Summary of Contents for AS 150e
Page 1: ...Maintenance...