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7.1

12.2

12.1

11.2

12.1

8.1/8.2/8.3/8.4

3.1/3.2/3.3/3.4/5.1/11.1

6.1

6.2

5.2

10.1

4.1/4.2

5.2

6.1

6.2

2.1/2.2/2.3/2.4/5.1/11.1

1.1/1.2/1.3/1.4/1.5

12.1

GB

Maintenance Points

1

Engine

1.1

Maintenance according to manufacturers specs

1.2

Dry air filter unit: Check service display

Change filter element if display shows red

1.3

Check and clean fuel filter

1.4

Check coolant fill-level

1.5

Check and clean combined cooling unit

2

Rear axle

2.1

Check oil fill-level of transmission unit (inspection screw)

2.2

Oil change transmission unit

2.3

Check oil fill-level of  helical planetary gearing (inspection screw)

2.4

Oil change helical planetary gearing

3

Front axle

3.1

Check oil fill-level of transmission unit (inspection screw)

3.2

Oil change transmission unit

3.3

Check oil fill-level of helical planetary gearing (inspection screw)

3.4

Oil change helical planetary gearing

4

Transfer Case

4.1

Check oil fill-level of transfer case (inspection screw)

4.2

Oil change transfer case

5

Axles / Articulated Shafts

5.1

Check tightness of axles (500 Nm)

5.2

Check tightness of articulated shafts (65 Nm)

6

Wheels and Tyres

6.1

Check air pressure

6.2

Check tightness of wheel bolts (550 Nm)

7

Swivel Joint

7.1

Check tightness (610 Nm)

8

Hydraulic Unit

8.1

Change suction return line filter insert, check electr. display

8.2

Check oil fill-level (inspection glass)

8.3

Oil change

8.4

Check and clean hydraulic oil cooler

9

Greasing points (marked in red)

10

Battery

10.1

Visual check

11

Brakes

11.1

Perform visual and functional check of brakes and parking brakes before starting work

11.2

Check accumulator valve

12

Lighting unit / Air filter / Air conditioning unit

12.1

Perform functional check before starting work

12.2

Check air filter

12.3

Visual check

 air conditioning unit

12.4

Check condensator for contamination

12.5

Check tension of compressor drive belt

Item

Name

Specification

Viscosity

Quantity

1

Engine  Oil

MIL-L-2104 C = API-CD

SAE 15 W 40

= 10 l with Oil filter

2.2

Transm. Oil with LS Add.

MIL-L-2105 B = API-GL5-6-LS

SAE 85 W 90-LS

= 12,8 l

2.4

Transm. Oil with LS Add.

MIL-L-2105 B = API-GL5-6-LS

SAE 85 W 90-LS

= 2 x 1,9 l

3.2

Transm. Oil with LS Add.

MIL-L-2105 B = API-GL5-6-LS

SAE 85 W 90-LS

= 15,0 l

3.4

Transm. Oil with LS Add.

MIL-L-2105 B = API-GL5-6-LS

SAE 85 W 90-LS

= 2 x 1,9 l

4.2

Transmission OIl

General Motors ATF Typ DEXRON II

ATF 22 SAE 75 W

= 4,7 l (upper oil compartment)

= 3,9 l (lower oil compartment)

8.3

Hydraulic Oil (4.)

DIN 51524 - HVLP 46

ISO VG 46, VI > 180

= 160 l

9

Grease

DIN 51825 - KPF 1/2 N-20

as required

10

Distilled water

as required

12

Coolant

R 134 a

850 g ± 50 g

Lubrication Points (marked in red)

1.

Grease bolts with DIN 51825 - KPF 1/2 N-20

every 10 hours.

2.

Grease friction points as required and after

cleaning with DIN 51825 - KPF 1/2 N-20.

Oil Lubrication Points

3.

Oil joints and bell cranks every 50 working

hours with engine oil MIL-L-2104 C

Biodegradable Hydraulic Oil

4.

Synthetic ester based hydraulic oil viscosity

class ISO VG 46 VI > 180

Intervals in  working hours

max. permissible intervals,

can be shorter dep. on use

*

* * * * *

*

10

100

500

750

1500

Pos.

Legend

First oil or filter change or cleaning

First service interval, repair any failures noted

Service, repair any failures noted

Change or cleaning

these marks, filling or service points are

mandatory:

Refer to manual

Attention

Observe accident prevention measures

when performing servicing tasks!

*

AS 150e

23116882

a

8-1

S160/S161/S165/Z162

8

Maintenance plan AS 150e

Summary of Contents for AS 150e

Page 1: ...Maintenance...

Page 2: ...g unit Air filter Air conditioning unit 12 1 Perform functional check before starting work 12 2 Check air filter 12 3 Visual check air conditioning unit 12 4 Check condensator for contamination 12 5 C...

Page 3: ...blocked 1 4 arrow Theloadermustbesecuredagainstrollingby applying the parking brake 4 7 4 and by setting the drive direction switch 4 7 3 to position 0 In addition wheel chocks must be placed on both...

Page 4: ...el must reach the plug bores If necessary top up oil Collect any oil that escapes 2 Screw in the plug again 8 2 2 2 Planetary gear 1 Move the loader until the marking line OIL LEVEL is horizontal and...

Page 5: ...per oil compartment coupling space 4 Unscrew the plug 8 6 4 from the lower oil compart ment spur gear space NOTE The loader must have been standing still for at least 15 minutes before you can check t...

Page 6: ...and 8 9 2 from the lower oil compartment spur gear compartment NOTE The loader must have been standing still for at least 15 minutes before you can check the oil level The transmission housing temper...

Page 7: ...f the view glass If necessary top up hydraulic oil via the filler neck 8 11 arrow Use the special tool flat open ended spanner to undo the lid of the hydraulic oil tank 8 2 5 Oil change engine 1 Unscr...

Page 8: ...eplacetheplugsfortheaxlearch 8 13 1 8 13 2and 8 13 3 4 Fill oil into the plug bore of the axle arch 8 13 4 or 8 14 arrow until the oil level reaches the opening NOTE Details regarding the amount of oi...

Page 9: ...the marking line OIL LEVEL is horizontal and the plug is located above the top left of the marking line 8 17 arrow 5 Fillinoilviatheplugboreuntiltheoillevelreachesthe opening 6 Use a new gasket when...

Page 10: ...le Theventvalveoftheaxle 8 20 arrow mustbe free from dirt 5 Screw the plugs 8 18 4 and 8 19 arrow back in 8 2 7 Oil change distribution gear 8 2 7 1 Oil change distribution gear Type 1 1 Remove the fo...

Page 11: ...in with new gaskets 8 2 7 2 Oil change distribution gear Type 2 1 Open battery and tool compartment on the left side of the loader 2 Movethebucketarmallthewaytotheleftorrightand removethefrontcoverpla...

Page 12: ...oil drain plug 8 25 arrow 4 Screwthedrainagenozzlewithhosefromthetoolbox 4 1 13 to the oil drain plug 5 Remove the cover cap from the hose 6 Drain the oil into the oil vessel CAUTION Waste oil must be...

Page 13: ...ull of the bellows 3 Loosen but do not unscrew both screws of the hydraulic oil filter lid 8 29 1 4 Liftoutthehydraulicoilfilterlidwiththemagnetictube 8 30 2 5 Swing up the handle 8 30 3 pull out the...

Page 14: ...ly long to reach the bottomofthecartridge Usedrycompressedair of no more than 5 bar to blow out the car tridge by moving the pipe back and forth in the interior of the cartridge Cleaning can be stoppe...

Page 15: ...perating instructions for the engine 8 2 13 Replacing the starter batteries NOTE The starter batteries are maintenance free according to DIN 72311 section 7 They are located on the left side of the ca...

Page 16: ...compressed air CAUTION Do not use any petrol hot fluids or industrial compressed air for cleaning 4 Check the filter elements for damage NOTE The filter elements must be replaced when they are damage...

Page 17: ...ase the rear axle from load before lubricating the rear axle pivot bolts 8 3 2 Rear axle 8 41 arrows CAUTION The spindle bolts must be lubricated every 50 operating hours NOTE Lubricate the top and th...

Page 18: ...nger period of inactivity DANGER Before you start lubricating mechanically support the bucket arm e g by inserting the bucket arm support optional 1 1 arrow apply the parking brake 4 7 4 and set the d...

Page 19: ...CAUTION The leverage of the supporting valve actuator must be lubricated with engine oil every 50 operating hours 1 Liftthebucketarm insertthebucketarmsupportand swivel the bucket arm all the way to t...

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