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S160/S161/S165/Z162

8-12

8

Maintenance

Figure 8-25

Figure 8-26

Figure 8-27

NOTE

- The transmission housing temperature 

must

be at least 60 °C

 (warm up if necessary).

- Details regarding the amount of oil required

are given in the maintenance plan (page 8-1).

- When the oil level has lowered – not earlier

than after 15 minutes - top up the oil until the
oil reaches the marked level.

(9) Screw filling plug (8-8/arrow) and check plug (8-7/
arrow) of the upper oil compartment back in with new
sealing washers.
(10) Screw filling plug (8-23/arrow) and check plug
(8-24/3) of the lower oil compartment back in with new
sealing washers.
(11) Move the loader for a short period of time (approx. 10
to 15 minutes) and then check the oil level (see chapter
8.2.3).

8.2.8

Oil change, hydraulic system

(1) Open the motor hood.
(2) Have an oil drain pan ready (for the minimum size,
refer to section 11.11).
(3) Unscrew the covering flap of the oil drain plug (8-25/
arrow).
(4) Screw the drainage nozzle with hose from the tool box
(4-1/13) to the oil drain plug.
(5) Remove the cover cap from the hose.
(6) Drain the oil into the oil vessel.

CAUTION

Waste oil must be disposed of in such a way that
it will not cause pollution!

(7) Fit the cover cap on the hose and unscrew the
drainage nozzle with the hose.
(8) Screw the covering plate onto the oil drain plug.
(9) Change the hydraulic oil filter cartridge (section
8.2.9).
(10) Fill oil into the filler neck (8-26/arrow).

CAUTION

For loaders which are fitted to run with
biodegradable hydraulic oil (ester-based synthetic
hydraulic oil of viscosity class ISO VG 46 VI
> 180) - (designation can be found on the
hydraulic oil reservoir and on the dashboard),
only this type of oil may be used for oil changes.
Mineral and biodegradable hydraulic oils must

never

 be mixed!

Biodegradable hydraulic oil must be changed
every 

1000 operating hours.

Changing the oil type from mineral oil to
biodegradable oil must be performed according
to the VDMA 24 569 conversion guidelines.

(11) Check the oil level at the sight glass (8-27/arrow).

Summary of Contents for AS 150e

Page 1: ...Maintenance...

Page 2: ...g unit Air filter Air conditioning unit 12 1 Perform functional check before starting work 12 2 Check air filter 12 3 Visual check air conditioning unit 12 4 Check condensator for contamination 12 5 C...

Page 3: ...blocked 1 4 arrow Theloadermustbesecuredagainstrollingby applying the parking brake 4 7 4 and by setting the drive direction switch 4 7 3 to position 0 In addition wheel chocks must be placed on both...

Page 4: ...el must reach the plug bores If necessary top up oil Collect any oil that escapes 2 Screw in the plug again 8 2 2 2 Planetary gear 1 Move the loader until the marking line OIL LEVEL is horizontal and...

Page 5: ...per oil compartment coupling space 4 Unscrew the plug 8 6 4 from the lower oil compart ment spur gear space NOTE The loader must have been standing still for at least 15 minutes before you can check t...

Page 6: ...and 8 9 2 from the lower oil compartment spur gear compartment NOTE The loader must have been standing still for at least 15 minutes before you can check the oil level The transmission housing temper...

Page 7: ...f the view glass If necessary top up hydraulic oil via the filler neck 8 11 arrow Use the special tool flat open ended spanner to undo the lid of the hydraulic oil tank 8 2 5 Oil change engine 1 Unscr...

Page 8: ...eplacetheplugsfortheaxlearch 8 13 1 8 13 2and 8 13 3 4 Fill oil into the plug bore of the axle arch 8 13 4 or 8 14 arrow until the oil level reaches the opening NOTE Details regarding the amount of oi...

Page 9: ...the marking line OIL LEVEL is horizontal and the plug is located above the top left of the marking line 8 17 arrow 5 Fillinoilviatheplugboreuntiltheoillevelreachesthe opening 6 Use a new gasket when...

Page 10: ...le Theventvalveoftheaxle 8 20 arrow mustbe free from dirt 5 Screw the plugs 8 18 4 and 8 19 arrow back in 8 2 7 Oil change distribution gear 8 2 7 1 Oil change distribution gear Type 1 1 Remove the fo...

Page 11: ...in with new gaskets 8 2 7 2 Oil change distribution gear Type 2 1 Open battery and tool compartment on the left side of the loader 2 Movethebucketarmallthewaytotheleftorrightand removethefrontcoverpla...

Page 12: ...oil drain plug 8 25 arrow 4 Screwthedrainagenozzlewithhosefromthetoolbox 4 1 13 to the oil drain plug 5 Remove the cover cap from the hose 6 Drain the oil into the oil vessel CAUTION Waste oil must be...

Page 13: ...ull of the bellows 3 Loosen but do not unscrew both screws of the hydraulic oil filter lid 8 29 1 4 Liftoutthehydraulicoilfilterlidwiththemagnetictube 8 30 2 5 Swing up the handle 8 30 3 pull out the...

Page 14: ...ly long to reach the bottomofthecartridge Usedrycompressedair of no more than 5 bar to blow out the car tridge by moving the pipe back and forth in the interior of the cartridge Cleaning can be stoppe...

Page 15: ...perating instructions for the engine 8 2 13 Replacing the starter batteries NOTE The starter batteries are maintenance free according to DIN 72311 section 7 They are located on the left side of the ca...

Page 16: ...compressed air CAUTION Do not use any petrol hot fluids or industrial compressed air for cleaning 4 Check the filter elements for damage NOTE The filter elements must be replaced when they are damage...

Page 17: ...ase the rear axle from load before lubricating the rear axle pivot bolts 8 3 2 Rear axle 8 41 arrows CAUTION The spindle bolts must be lubricated every 50 operating hours NOTE Lubricate the top and th...

Page 18: ...nger period of inactivity DANGER Before you start lubricating mechanically support the bucket arm e g by inserting the bucket arm support optional 1 1 arrow apply the parking brake 4 7 4 and set the d...

Page 19: ...CAUTION The leverage of the supporting valve actuator must be lubricated with engine oil every 50 operating hours 1 Liftthebucketarm insertthebucketarmsupportand swivel the bucket arm all the way to t...

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