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S160/S161/S165/Z162

8-11

Maintenance

8

1

3

2

2

3

4

1

Figure 8-22

(5) Unscrew the drain (8-22/3) and inspection plugs
(8-22/4) and drain the oil from the lower oil compartment.

CAUTION

Waste oil must be disposed of in such a way that
it will not cause pollution!

(6) Screw the plugs (8-22/2 and 8-22/3) back in with new
gaskets.
(7) Fill in oil through the filling plug bore of the upper oil
compartment (8-21/1) until the oil reaches the mark on the
dipstick (8-22/1).
(8) Fill in oil through the filling plug bore of the lower oil
compartment (8-21/2) until the oil reaches the lower edge
of the oil inspection bore (8-22/4).

NOTE

- The transmission housing temperature must

be at least 60 °C (warm up if necessary).

- Details regarding the amount of oil required

are given in the maintenance plan (page 8-1).

- When the oil level has lowered – not earlier than

after 15 minutes - top up the oil until the oil
reaches the marked level and remains stable.

(9) Screw the filling (8-21/1 and 8-21/2) and inspection
plugs (8-22/4) back in with new gaskets.

8.2.7.2 Oil change distribution gear
Type 2:

(1) Open battery and tool compartment on the left side of
the loader.
(2) Move the bucket arm all the way to the left or right and
remove the front cover plate below the driver’s cabin in the
swivel unit area.
(3) Place a sufficiently large oil drain pan with a drain
channel underneath.
(4) Unscrew check plug (8-7/arrow), filling plug (8-8/arrow)
and drain plug (8-24/1) of the upper oil compartment
(clutch compartment) and let the oil drain off via a drain
channel.
(5) Unscrew check plug (8-24/3), filling plug (8-23/arrow)
and drain plug (8-24/2) of the lower oil compartment (spur
gear compartment) and let the oil drain off via a drain
channel.

CAUTION

Waste oil must be disposed of in such a way that
it will not cause pollution!

(6) Screw the plugs (8-24/1 and 8-24/2) back in with new
gaskets.
(7) Fill in oil through the filling of the upper oil compartment
(8-8/arrow) until the oil reaches the lower edge of the oil
check hole (8-7/arrow).
(8) Fill in oil through the filling plug bore of the lower oil
compartment (8-23/arrow) until the oil reaches the lower
edge of the oil inspection bore (8-24/3).

Figure 8-23

Figure 8-24

Rear view

Front view

Top view

Rear view

Front view

Summary of Contents for AS 150e

Page 1: ...Maintenance...

Page 2: ...g unit Air filter Air conditioning unit 12 1 Perform functional check before starting work 12 2 Check air filter 12 3 Visual check air conditioning unit 12 4 Check condensator for contamination 12 5 C...

Page 3: ...blocked 1 4 arrow Theloadermustbesecuredagainstrollingby applying the parking brake 4 7 4 and by setting the drive direction switch 4 7 3 to position 0 In addition wheel chocks must be placed on both...

Page 4: ...el must reach the plug bores If necessary top up oil Collect any oil that escapes 2 Screw in the plug again 8 2 2 2 Planetary gear 1 Move the loader until the marking line OIL LEVEL is horizontal and...

Page 5: ...per oil compartment coupling space 4 Unscrew the plug 8 6 4 from the lower oil compart ment spur gear space NOTE The loader must have been standing still for at least 15 minutes before you can check t...

Page 6: ...and 8 9 2 from the lower oil compartment spur gear compartment NOTE The loader must have been standing still for at least 15 minutes before you can check the oil level The transmission housing temper...

Page 7: ...f the view glass If necessary top up hydraulic oil via the filler neck 8 11 arrow Use the special tool flat open ended spanner to undo the lid of the hydraulic oil tank 8 2 5 Oil change engine 1 Unscr...

Page 8: ...eplacetheplugsfortheaxlearch 8 13 1 8 13 2and 8 13 3 4 Fill oil into the plug bore of the axle arch 8 13 4 or 8 14 arrow until the oil level reaches the opening NOTE Details regarding the amount of oi...

Page 9: ...the marking line OIL LEVEL is horizontal and the plug is located above the top left of the marking line 8 17 arrow 5 Fillinoilviatheplugboreuntiltheoillevelreachesthe opening 6 Use a new gasket when...

Page 10: ...le Theventvalveoftheaxle 8 20 arrow mustbe free from dirt 5 Screw the plugs 8 18 4 and 8 19 arrow back in 8 2 7 Oil change distribution gear 8 2 7 1 Oil change distribution gear Type 1 1 Remove the fo...

Page 11: ...in with new gaskets 8 2 7 2 Oil change distribution gear Type 2 1 Open battery and tool compartment on the left side of the loader 2 Movethebucketarmallthewaytotheleftorrightand removethefrontcoverpla...

Page 12: ...oil drain plug 8 25 arrow 4 Screwthedrainagenozzlewithhosefromthetoolbox 4 1 13 to the oil drain plug 5 Remove the cover cap from the hose 6 Drain the oil into the oil vessel CAUTION Waste oil must be...

Page 13: ...ull of the bellows 3 Loosen but do not unscrew both screws of the hydraulic oil filter lid 8 29 1 4 Liftoutthehydraulicoilfilterlidwiththemagnetictube 8 30 2 5 Swing up the handle 8 30 3 pull out the...

Page 14: ...ly long to reach the bottomofthecartridge Usedrycompressedair of no more than 5 bar to blow out the car tridge by moving the pipe back and forth in the interior of the cartridge Cleaning can be stoppe...

Page 15: ...perating instructions for the engine 8 2 13 Replacing the starter batteries NOTE The starter batteries are maintenance free according to DIN 72311 section 7 They are located on the left side of the ca...

Page 16: ...compressed air CAUTION Do not use any petrol hot fluids or industrial compressed air for cleaning 4 Check the filter elements for damage NOTE The filter elements must be replaced when they are damage...

Page 17: ...ase the rear axle from load before lubricating the rear axle pivot bolts 8 3 2 Rear axle 8 41 arrows CAUTION The spindle bolts must be lubricated every 50 operating hours NOTE Lubricate the top and th...

Page 18: ...nger period of inactivity DANGER Before you start lubricating mechanically support the bucket arm e g by inserting the bucket arm support optional 1 1 arrow apply the parking brake 4 7 4 and set the d...

Page 19: ...CAUTION The leverage of the supporting valve actuator must be lubricated with engine oil every 50 operating hours 1 Liftthebucketarm insertthebucketarmsupportand swivel the bucket arm all the way to t...

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