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McFarlane WDL-2000, Operator'S Manual And Set-Up Instructions

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McFarlane WDL-2000 Operator'S Manual And Set-Up Instructions Download Page 23

 

23 

HEX NUT

LOCK WASHER

HARROW PULL TAB

FLAT WASHER

1/2" X 1 1/2" BOLT

 

Figure 16 

 
2.

 

Bolt the lift chains to the bottom of the rear lift tabs of the harrow sections.  Refer to Figure 17.  

Use 1/2” x 1 1/2” bolts, flat washers, lock washers, and hex nuts.  Make sure the chains are not 

twisted.

 

HEX NUT

LIFT ARM

LOCK WASHER

REAR HARROW BAR

FLAT WASHER

1/2" X 1 1/2" BOLT

 

Figure 17 

 

 

 
 
 
 

Summary of Contents for WDL-2000

Page 1: ...t READ THIS MANUAL THOROUGHLY To obtain the best performance of the unit familiarize yourself with each component and adjustment Store this manual where it can be readily available for future reference In the event that the harrow or any part of the unit should be sold be sure that the new owner receives a copy of this manual for their reference 1330 Dallas Street PO Box 100 Sauk City WI 53583 Pho...

Page 2: ...8 9 FOLLOWING OPERATION 9 HIGHWAY AND TRANSPORT OPERATIONS 9 10 PERFORMING MAINTENANCE 10 MAINTENANCE AND SERVICE SCHEDULE 11 OPERATING SUGGESTIONS 11 ASSEMBLY SUGGESTIONS 12 ASSEMBLY INSTRUCTIONS 13 37 FINAL ADJUSTMENTS 37 TROUBLESHOOTING 38 BOLT TORQUE SPECIFICATIONS APPENDIX A PARTS DIAGRAMS AND LISTS APPENDIX B LAYOUT DIAGRAMS APPENDIX C WARRANTY REGISTRATION FORM LAST PAGE ...

Page 3: ...rmation or have questions concerning these or other applications LIMITED WARRANTY FULL ONE YEAR WARRANTY OF WDL 2000 Models If within one year from the date of purchase this transport cart and or its accompanying harrow sections fail due to defect in material or workmanship McFarlane Mfg Co Inc will repair it free of charge Warranty service is available by simply contacting the nearest McFarlane d...

Page 4: ... WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each has been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury ...

Page 5: ... not answered in this manual require additional copies or the manual is damaged please contact your local dealer or McFarlane Mfg Co Inc 1330 Dallas Street P O Box 100 Sauk City WI 53583 PHONE 608 643 3321 TOLL FREE 800 627 8569 FAX 608 643 3976 ...

Page 6: ...ns Do not allow persons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works To prevent injury use a tractor equipped with a Roll Over Protective System ROPS Do not paint over remove or deface any safety signs or warning decals on your equipment Observe all safety signs and practice the instructi...

Page 7: ...re is any portion of this manual or function you do not understand contact your local authorized dealer or the manufacturer Before Operation Carefully study and understand this manual Do not wear loose fitting clothing which may catch in moving parts Always wear protective clothing and substantial shoes It is recommended that suitable protective hearing and eye protection sight protectors be worn ...

Page 8: ...ly important with higher noise levels and quiet cabs as you may not hear people shouting NO PASSENGERS ALLOWED Do not carry passengers anywhere on or in the tractor or equipment except as required for operation Keep hands and clothing clear of moving parts Do not clean lubricate or adjust your equipment while it is moving When altering operation even periodically set the tractor or towing vehicle ...

Page 9: ... at all times NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND OR UPSET OF UNIT MAY RESULT Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop to be safe and secure Keep speed to a minimum Reduce speed prior to turns to avoid the risk of overturning Avoid sudden uphill turns on steep slopes Always keep the...

Page 10: ... making adjustments When disconnecting hydraulic lines shut off hydraulic supply and relieve all pressure Never use hands to locate a hydraulic leak on attachments Use a piece of cardboard or wood Hydraulic fluid escaping under pressure can penetrate the skin Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid If injured by escaping hydraulic fluid see a doctor at...

Page 11: ...e the angle of attack of the harrow teeth based on field conditions For more information see the section titled Angle of Attack Getting the unit ready for field use includes the following steps 1 Rotate the cylinder lock bars forward 2 Disconnect the tie bar on the left side and swing it forward and pin it to the stow bracket 3 Slowly back up until the wings are even with the center bar and the pu...

Page 12: ...n The term transport position refers to the position the harrows would be in when the unit is being transported from place to place that is with the harrows up and the wings folded and secured with the tie bar When assembling make sure the parts are securely held before proceeding to the next step Bolt torque specifications are given in appendix A The hydraulic cylinder and hose requirements are l...

Page 13: ... lock washers and hex nuts Refer to Figure 2a to attach the axle cable guide brackets with 5 8 x 2 1 2 bolts Note the orientation of the walking axle when installing this option 3 Mount the wheels with 11L x 15 tires on the main frame axle assemblies 4 Attach the 10 jack to the A frame Attach the hose post using the 1 2 x 8 x 5 u bolts lock washers and hex nuts SQUARE FRAME AXLE ASSEMBLY 5 8 x 2 B...

Page 14: ...een provided to assemble a clevis hitch or a pintle hitch Not all the included parts will be needed to assemble either type of hitch Be sure to store the extra parts in a safe place they will be needed if one requires the use of the other hitch type Note For clarity purposes the rest of the diagrams will be shown with out the main axles and rims 3 4 x 5 BOLT AND HEX NUT CLEVIS BASE HITCH 3 4 x 2 1...

Page 15: ...Use the 1 1 2 x 11 1 16 hinge pins 1 2 x 3 grade 8 bolts and locking hex nuts 2 Without using the hydraulics attach the ASAE 16 cylinders to the cylinder posts on the square frame and to the center bar hinge plate Note the locations of the ports and the direction of travel Use the 1 1 4 x 6 3 4 cylinder pins with 3 holes The extra portion of the pin should be position to the outside of the unit ...

Page 16: ... the diagram and listing in appendix B Do not over tighten 2 Connect all hoses as shown above and in appendix B Be sure to run the hoses through the brackets that are welded to the main frame Before further assembly the hydraulic system must be filled with oil Attach the unit to a tractor and connect the hydraulic lines Using hydraulic controls rotate the center bar and wings several times to fill...

Page 17: ... PIN Figure 8 Attach the Wings to the Center Bar 1 Attach the hinge knuckles to the center bar Use 1 3 4 diameter hinge knuckle pins 5 8 x 4 1 2 grade 8 bolts and locking hex nuts Refer to Figure 9 2 Attach the wings to the hinge knuckles using the remaining 1 3 4 diameter hinge knuckle pins 5 8 x 4 grade 8 bolts and locking hex nuts The wing axle end plate should be offset towards the front of th...

Page 18: ...ls FIELD POSITION WING WHEEL AXLE FRONT LOCK WASHERS AND HEX NUTS 5 8 x 2 BOLTS Figure 10 1 Mount the field position axles to the ends of the wings as shown in Figure 10 note the location of the gussets Use eight 5 8 x 2 bolts lock washers and hex nuts 2 Mount the wheels with 11L x 15 tires on the wing wheel axle assemblies ...

Page 19: ...ng two 1 2 x 9 1 2 1 2 x 11 for 2070 and 2080 models bolts lock washers and hex nuts for each lift arm Refer to Figure 11 NOTE There are four special lift arms that have a hydraulic hose clip welded to them They are to be installed on either side of the hinge knuckle on the center bar and wings See the figure below TOOL BAR PLACEMENT MARK LIFT ARMS 1 2 X 9 1 2 BOLTS LOCK WASHERS AND HEX NUTS LEFT ...

Page 20: ...section option requires a 4 link pull chain on the 4 lift arms on the center bar 1 2 x 2 BOLT LOCK WASHER AND HEX NUT 8 OR 10 LINK PULL CHAIN Figure 12 4 Bolt an 8 link lift chain between the chain tabs at the rear end of each lift arm Note The heavy duty center harrow section option requires a 5 link chain on the 4 lift arms on the center bar Figure 13 ...

Page 21: ...w sections have a built in system which allows the harrow owner a choice between a steep or shallow angle of attack To change the angle of attack simply reverse the harrow section and pull it from the other end Each angle has its advantages and disadvantages The steeper angle of attack is for more aggressive harrowing However the steeper the angle the greater the tendency there is for the sections...

Page 22: ...osition the harrow sections on the ground under each pair of lift arms Refer to the layout diagrams in appendix C to determine the placement of the harrow sections Instructions follow for attaching the harrow sections Be sure to follow the instructions corresponding to your configuration Note that if the unit includes the heavy duty center harrow section option place those sections first Refer to ...

Page 23: ... Bolt the lift chains to the bottom of the rear lift tabs of the harrow sections Refer to Figure 17 Use 1 2 x 1 1 2 bolts flat washers lock washers and hex nuts Make sure the chains are not twisted HEX NUT LIFT ARM LOCK WASHER REAR HARROW BAR FLAT WASHER 1 2 X 1 1 2 BOLT Figure 17 ...

Page 24: ... all dual section connector link bolts 4 Make sure that the harrow sections match each other the angle of attack is correct and the chains are not twisted DUAL SECTION CONNECTOR LINKS 7 16 V BOLT 1 2 x 2 BOLTS LIFT ARM FRONT SECTION REAR SECTION Figure 18 Connect Dual Sections 1 Bolt the pull chains to the front tabs on the harrow sections Refer to Figures 16 and 19 Use 1 2 x 1 1 2 bolts flat wash...

Page 25: ... sections Be sure to attach it to the top hole as shown Use 1 2 x 1 1 2 bolts square washers and lock nuts Note that the FA section is shown in the more aggressive position 2 Attach the rear harrow sections on the center bar to the front FA harrow sections Bolt the pull chain to the bottom hole of the rear pull point of the FA section Use 1 2 x 1 1 2 bolts flat washers lock washers and hex nuts as...

Page 26: ...ort axle assemblies When the spindle is orientated in the vertical direction field position as shown in Figure 20 the spindle plate should be in contact with the front stop block Figure 21 2 Attach the hydraulic cylinders with the open ports facing down as shown Refer to Figure 22 Connect the rod end of the cylinder to the transport wing wheel axle and the base end of the cylinder to the fixed cyl...

Page 27: ...g using the two remaining shorter hoses 9 Connect all hoses to the transport position wing wheel cylinders The hoses from the top tee should be connected to the base end of the cylinders and the hoses from the bottom tee should be connected to the rod end of the cylinders Be sure the hoses will not catch on the rotating transport wing wheel axle assemblies when the cylinders are actuated 10 Secure...

Page 28: ...ing jack plates to the wing tubes Refer to Figure 24 Use 5 8 x 6 x 7 3 4 U bolts 5 8 x 7 x 8 1 2 for 2070 and 2080 models lock washers and hex nuts 5 8 x 6 x 7 3 4 U BOLTS CENTER BAR WING JACK PLATE LEFT WING 5 8 LOCK WASHERS AND HEX NUTS LIFT ARM Figure 24 ...

Page 29: ... tie bar half inside of the right half 4 Attach the right end of the tie bar assembly to the tie bar stow bracket with a 3 8 x 2 Lynch pin Bolt the stow bracket to the right wing with 1 2 x 6 x 7 1 4 U bolts 1 2 x 7 x 8 1 4 for 2070 and 2080 models lock washers and hex nuts For more information on the use of the tie bar refer to the operating instructions 1 2 x 6 x 7 3 4 U BOLT LOCK WASHERS AND HE...

Page 30: ... as shown in Figure 26 Use four 3 4 x 11 bolts lock washers and hex nuts 2 Repeat on the other side 9 PIVOT TUBE BASE CLAMP PLATE 3 4 x 11 BOLTS 3 4 LOCK WASHERS AND HEX NUTS PIVOT TUBE BASE PLATE Figure 26 Attach the Pivot Arm Assemblies Slide the pivot arm assemblies onto the main pivot arm bases with the arms extending out the sides of the cart as shown in Figure 27 ...

Page 31: ... Lock Bracket Assemblies Attach the lock bracket assemblies to the A frame 47 from the frame splice plate as shown in Figure 28 Use 5 8 x 6 bolts lock washers and hex nuts Do not tighten yet LOCK BRACKET ASSEMBLY 5 8 LOCK WASHERS AND HEX NUTS 5 8 BOLTS Figure 28 ...

Page 32: ... the pivot arm and the lock arm are still fully engaged 6 Attach the x 6 yoke to the tab on the lock bracket Thread the adjuster rod into the clevis until the bushing on the other end of the rod lines up with the two tabs on the A frame Secure into place using the 1 x 2 clevis pins and cotter pins PIVOT ARM 1 X 2 1 2 CLEVIS PIN COTTER PIN LOCK ARM EYE BOLT SPRING AND CHAIN ASSEMBLY 3 4 X 2 1 2 BOL...

Page 33: ... on the center bar Use a 1 2 x 2 1 2 bolt and lock nut and bushing 3 Connect an 11 link chain to the other end of the cable with a quick link 4 Secure the last link of the chain to the lock arm tab with a shackle 5 Repeat on the other side The cables must have slack when in the field position to allow for the center bar to rotate before unlocking the lock bar mechanism The chain length will be adj...

Page 34: ...SHING AXLE CABLE GUIDE BRACKET Figure 31 Attach the Main Pull Tube to the Pivot Bracket 1 Attach the main pull tube to the pivot bracket with the 1 1 2 x 6 1 2 pin Refer to Figure 32 Note that the grease fitting should be on the end nearest to the cart and pointed up 2 Lock the pin in place with a 1 2 x 3 bolt and locking hex nut 3 Repeat on the other side ...

Page 35: ...ne with the center bar Use six 5 8 x 8 bolts 5 8 x 9 for 2070 and 2080 models lock washers hex nuts and a clamp plate Note there is a stop tab welded to the wing to prevent the anchor assembly from sliding on the wing 2 Repeat on the other side MAIN WING PULL TUBE 1 3 4 X 12 1 2 PIN LEFT WING 5 8 X 8 OR 9 BOLTS LOCK WASHERS HEX NUTS STOP TAB CLAMP PLATE 2 LONG BUSHING 3 4 X 3 1 2 BOLT LOCK NUT 4 L...

Page 36: ... to be aligned with the right side of the main frame Do not attach to the frame yet 3 Lay out the extension harness by plugging it into the wishbone harness that is laid out on the tool bar Work towards the hitch following along the center bar tube to the main lift hydraulic cylinder and then along the hydraulic hoses up to the main frame as shown in the diagram Do not attach yet Make sure there i...

Page 37: ...st to the ground Final Adjustments 1 Check to make sure that all bolts and fasteners are tight 2 With the unit in the transport position refer to the operating instructions attach the red and amber reflectors at the widest visible points The red reflectors should be visible from the rear of the unit and the amber reflectors should be visible from the front of the unit Do not detach the unit from t...

Page 38: ...ections from the other end Ground speed too low Increase ground speed to 6 9 mph Pivot arm will not lock securely Pivot arm improperly positioned Reposition pivot arm base Lock bracket assembly improperly positioned Reposition pivot arm assembly Spring tension inadequate Tighten spring on lock bracket assembly Lock mechanism will not release when lift arms are raised completely Cable chain assembl...

Page 39: ... 16 24 23 4 18 4 3 8 16 39 28 3 8 24 41 30 7 16 14 60 44 7 16 20 60 44 1 2 13 88 63 1 2 20 98 70 9 16 12 134 98 9 16 18 134 98 5 8 11 172 127 5 8 18 176 127 3 4 10 295 218 3 4 16 295 218 7 8 9 440 317 7 8 14 440 317 1 8 651 506 1 14 703 610 WHEEL LUG TORQUE SPECIFICTIONS Tire Size Lug Size Lug Tightening Torque lb ft Max Min 18 5X8 5 8 nut 85 75 7 60 15 x 1 85 75 9 5L 15 x 1 90 80 11L 15 x 1 90 80...

Page 40: ...APPENDIX B 40 WDL 2000 HARROW CART PARTS DIAGRAM WDL 2000 HARROW CART PARTS LIST Always order by Part Number Not by Key Number KEY PART DESCRIPTION QTY 1 HD 1152 JACK STAND 15 2 HD 1151 JACK STAND 10 1 ...

Page 41: ...e hub 8 15 HD 1365 SPINDLE HEX NUT 6 hole hub 8 16 CP 1517 COTTER PIN 8 17 HD 1367 DUST CAP 6 hole hub 8 18 HD 1368 RIM 15 x 8 6 hole for 11L 15 tire 8 HD 1468 RIM 16 1 x 11 6 hole for 14L tire 8 19 WDL 3070 TIE BAR STOW BRACKET 1 20 WD 144 3 8 x 2 1 2 LYNCH PIN 2 21 WDL 3095 LEFT TIE BAR HALF 1 22 WDL 3076 RIGHT TIE BAR HALF 1 23 WDL 2524 WING WHEEL AXLE BRACKET 2 WDL 2526 WING WHEEL AXLE BRACKET...

Page 42: ... WDL 2733 HINGE KNUCKLE 2070 2080 2 35 WDL 2302 CENTER BAR ASSEMBLY 2040 2060 1 WDL 2312 CENTER BAR ASSEMBLY 2070 2080 1 36 CH 0808 8 LINK PULL CHAIN CH 0810 10 LINK PULL CHAIN 37 WDL 2620 8 BAR LIFT ARM 2040 2060 WDL 2621 8 BAR LIFT ARM 2070 2080 HDL 2535 4 BAR LIFT ARM 2040 2060 WDL 2622 4 BAR LIFT ARM 2070 2080 38 CH 0808 8 LINK LIFT CHAIN 39 HD 3xxx LIFT ARM STABILIZER ANGLES 40 HDL 3300 REAR ...

Page 43: ...H 600 8 1 FH 809 1 HARROW BAR FH 700 8 1 FH 813 1 HARROW BAR FH 800 8 1 FH 817 1 HARROW BAR FH 900 8 2 FH 802 2 HARROW BAR FH 500 8 2 FH 806 2 HARROW BAR FH 600 8 2 FH 810 2 HARROW BAR FH 700 8 2 FH 814 2 HARROW BAR FH 800 8 2 FH 818 2 HARROW BAR FH 900 8 3 FH 802 3 HARROW BAR FH 500 8 3 FH 806 3 HARROW BAR FH 600 8 3 FH 810 3 HARROW BAR FH 700 8 3 FH 814 3 HARROW BAR FH 800 8 3 FH 818 3 HARROW BA...

Page 44: ...00 8 8 FH 820 8 HARROW BAR FH 900 8 9 E 611 1 2 x 3 SHANK SPIKE TOOTH ONLY 10 FH 125 CONNECTOR LINK REGULAR 11 FH 127 NOTCHED LINK CAP 12 1 2 LOCK NUT 13 FH 122 PULL FLAT 14 FH 019 CAP CLIP 15 1 2 x 3 BOLT 16 1 2 FLANGED LOCK NUT 17 E 630 SPIKE TOOTH WASHER 18 E 620 1 2 x 2 1 2 SHANK SPIKE TOOTH ONLY E 610 1 2 x 2 1 2 SHANK SPIKE TOOTH w WASHER 19 HDL 5100 DUAL SECTION CONNECTOR FLAT 16 BAR ONLY 2...

Page 45: ...A 792 2 HARROW BAR 3 FA 793 3 HARROW BAR 4 FA 794 4 HARROW BAR 5 FA 795 5 HARROW BAR 6 FA 796 6 HARROW BAR 7 FA 797 7 HARROW BAR 8 FA 798 8 HARROW BAR 9 BV 3812 3 8 V BOLT 10 FA 4110 3 4 X 10 TOOTH 11 CT 104 CHAIN CLIP 12 FA 4035 CONNECTOR FLAT 8 BAR 13 FA 4105 PULL HOOK 14 CT 107 OUTER BUSHINGS 15 CT 102 INNER BUSHINGS 12 11 ...

Page 46: ...g 3 8 m 3 8 m 1 5 HYH 8126 3 8 x 126 HYDRAULIC HOSE 1 6 HYF 3820 ADAPTER 3 8 f 1 2 o ring 1 7 HYF 2820 ELBOW 3 8 f 1 2 o ring 1 8 HYH 8090 3 8 x 90 HYDRAULIC HOSE 1 9 HYH 7300 3 8 x 300 HYDRAULIC HOSE w restrictor end 1 10 HYH 9265 3 8 x 265 HYDRAULIC HOSE w one end 1 Note When ordering cylinder replacement parts please specify cylinder make part number McFarlane Manufacturing reserves the right t...

Page 47: ...APPENDIX B 47 HYDRAULIC TRANSPORT WHEEL PARTS DIAGRAM ...

Page 48: ...HYC 32004 2 x 4 HYDRAULIC CYLINDER TIE ROD STYLE 2 10584 2 x 4 HYDRAULIC CYLINDER WELDED STYLE 2 8 HYO 2103 1 x 3 1 2 CLEVIS PIN 4 9 HYH 8156 3 8 x 156 HYDRAULIC HOSE 2040 2 HYH 8215 3 8 x 215 HYDRAULIC HOSE 2050 2 HYH 8275 3 8 x 275 HYDRAULIC HOSE 2060 2 HYH 8330 3 8 x 330 HYDRAULIC HOSE 2070 2 HYH 8390 3 8 x 390 HYDRAULIC HOSE 2080 2 10 HYH 1004 3 8 HYDRAULIC HOSE CLAMP COVER 4 11 HYH 1002 3 8 H...

Page 49: ...APPENDIX B 49 AUTO BACKUP WING PULL TUBE PARTS DIAGRAM ...

Page 50: ...LAR 2 16 WD 2915 TUBE CONNECTOR PIN 2 17 WD 2905 WING PULL TUBE CONNECTOR 2 18 CH 0607 7 LINK CHAIN 2 19 WD 181 QUICK LINK 2 20 WD 2908 FRAME CABLE GUIDE RING 2 21 WC 8105 CABLE 2 22 WD 2903 MAIN PULL TUBE 2040 2 WD 2923 MAIN PULL TUBE 2050 2 WD 2943 MAIN PULL TUBE 2060 2 WD 2963 MAIN PULL TUBE 2070 2 WD 2983 MAIN PULL TUBE 2080 2 23 WD 2926 WING ANCHOR LONG BUSHING 2 24 WD 2906 WING ANCHOR 2040 2...

Page 51: ...330 30 WIRE HARNESS EXTENSION 2 LB 1450 50 WIRE HARNESS WISHBONE 25 EACH DIRECTION 3 LB 1510 10 WISHBONE EXTENSION 4 LB 1101 LIGHT LEFT HAND LB 1102 LIGHT RIGHT HAND 5 LB 1200 LIFT BRACKET FOR 2 LIFT ARM 6 LB 1105 HITCH STORAGE BRACKET 7 LB 1110 LIGHT PLUG STORAGE ...

Page 52: ...APPENDIX C 52 WDL 2040 HARROW CART LAYOUT DIAGRAM ...

Page 53: ...APPENDIX C 53 WDL 2050 HARROW CART LAYOUT DIAGRAM ...

Page 54: ...APPENDIX C 54 WDL 2060 HARROW CART LAYOUT DIAGRAM ...

Page 55: ...APPENDIX C 55 WDL 2070 HARROW CART LAYOUT DIAGRAM ...

Page 56: ...APPENDIX C 56 WDL 2080 LAYOUT DIAGRAM ...

Page 57: ..._________________Delivery Date________________________ DEALER INSPECTION REPORT SAFETY _______Wheel bolts tight _______All decals installed _______Fasteners tight _______Review operating and safety instructions _______Hydraulic hoses free _______Hydraulic fittings tight _______Arms free _______Check tire pressures _______Lubricate machine I have thoroughly instructed the buyer on the above describ...

Page 58: ...Dealer Contact Information McFARLANE MANUFACTURING CO INC 1330 DALLAS STREET P O BOX 100 SAUK CITY WISCONSIN 53583 PHONE 608 643 3321 TOLL FREE 800 627 8569 FAX 608 643 3976 WEB www flexharrow com ...

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