background image

23

MAX MC-100

Motor Controller

ALA

RM

PWR 24

V -

GND -

RS-485 (-) -

RS-4

85 (+) 

-

LIM

IT

SWIT

CH

BA

TTER

Y

PA

CK

MOT

OR

INP

UTS

POWER

 IN

MOTOR

www

.max.us.com

Powe

r

INPUT

S

MC-100

JO

G

RIGHT

JO

G

LEFT

UL

Entrap

Ma

trix

On Line

ERD

Se

nsiti

vity

Phot

o

Cell

Limit SW

On Line

Edge 2

Edge 1

Edge 1

Edge 2

Photo Cell

GND

Jog R

T

Jog L

T

M

OT

OR 

OVE

RLOAD

Mo

tor Co

nt

ro

ller

ERD

Mi

n

Ma

x

Se

ns

itivity

230V

AC

ON

PO

WE

R

OF

F

MAX

 P

S-24

POWER 

SUP

PL

Y

FU

SE

7 AM

P

IN

Ma

de

 in

 U

SA

Select Input V

oltage:

115V

AC or 230

VA

C

warranty

VOIDED
if label is

REMOVE

D

disconnec

t

power before
ser

vicing unit

WARNIN

G

W

AR

NIN

G

HIG

H

H

IG

H

VO

LT

AGE

VO

LT

AG

E

!

MAX PS-24 Power Supply

POWER

IN

POW

ER/

SOL

AR

IN

BAT

TER

Y

IN

www

.m

ax

.us

.com

Made

 in 

US

A

BA

TTE

RY

PA

CK

TO M

OT

OR

CONTROLLE

R

E

1/2

Batt

ery

 Vo

ltage

Rep

lac

e

Ba

tte

ry

ON

/OF

F

Ba

tte

ry

TE

ST

Ba

tte

ry

Ba

tte

ry 

IN

Err

or

F

MAX 

BC

-7

Ba

tte

ry 

Mod

ule

IMPOR

TA

NT

c

onnect to

“BA

T

T

ER

Y IN”

befor

e us

e

24V

GND

UL ALARM 12V

ALARM RET

RESET

GND

GATE

TAMPER

MAG

LOCK

OPEN

RIGHT

OPEN

LEFT

MAGLOCK

DELAY

PRIMARY

GATE

SAFETY

CENTER

EXIT

OPEN

MAX

GATE SPEED

STOP

CLOSE

ANTI

TAILGATE

CLOSE TIMER

POSITION

RECORDER

ID

PLUG

AUTOMATIC OPEN/CLOSE CONTROLS

BATTERY

BACK-UP MODE

MATRIX 1

PHOTOCELL

EDGE 1

EDGE 2

ID PLUG

ERROR

OPEN

COM

CLOSE

Tamper NO

COM

GND

Tamper IN

OFF

OFF

ON

EXIT

PARTIAL

OPEN

OBD PORT

BLACK BOX

MOTOR MOTION

CENTER

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

CLAMP SLIPPING

MIN

MAX

12VDC

GND

24VDC

GND

MAX

MIN

OFF

SAFETY

LEAVE

OPEN

LEAVE

CLOSED

MADE in USA

OPEN
1 TIME

2Sec

1.5Sec

COM

NC

BATTERY

IN USE

POWER

GATE

STATUS

MOTOR

ON-LINE

LIMIT

SWITCH

ON-LINE

(+)

GND

(-)

PRIMARY

GATE

(+)

GND

(-)

SEC

GATE

 

UL

ENTRAP

PHOTOCELL

GND

STRIKE

GND

KEYP

AD / RDR

GND

FIRE DEPT

GND

MAX OPEN

GND

RADIO SIG.

RADIO GND

OPEN

STOP

CLOSE

COM

GA

TE DISABLE

MAX BC-7

Batter

y Module

Wiring operator

turn on/off operator power

Turn AC Power Switch ON

A

A

B

B

C

C

D

D

E

E

F

F

G

G

H

H

I

I

J

J

K

K

To turn OFF ALL POWER:

1.

 Turn OFF 

AC POWER Switch 

on MAX PS-24 Power Supply. Battery power 

remains ON

.

2.

 

WAIT

 for 15 seconds.

3. Press and HOLD 

(approx. 5 seconds) the 

YELLOW

 

ON/OFF BATTERY

 button

  until MAX BC-7 LEDs turn 

ON

, then release button. LEDs will turn 

OFF

.

Battery power 

automatically

 turns 

ON

.

Operator should have 

Input AC power wired 

to PS-24, 

24V

 & 

RS-485

 wired between Matrix 1 and MC-100 and “Optional” 

Key 

Switch

 wired to MC-100. 

TURN POWER ON

. Certain LEDs should normally turn ON accordingly:

AC IN LED:
Normal 

- Turns ON.

Error 

- Not ON. Check AC power. 

7 Amp Fuse blown. Replace fuse.
Input AC selector switch 

MUST

 be set to 

CORRECT

 input AC power.

POWER LED:
Normal 

- Turns ON.

Error 

- Not ON. Check 

POWER IN

 plug on back of MC-100.

Matrix On-Line LED:

Normal 

- Turns ON.

Error 

- Not ON. Check 

RS-485

 wiring to Matrix 1.

Limit SW On-Line LED:

Normal 

- Turns ON.

Error 

- Not ON. Check 

LIMIT SWITCH

 plug.

BATTERY VOLTAGE LEDs:
Normal 

- 3 LEDs turn ON - Fully charged batteries.

Batteries need charging 

- LEDs will turn on in sequence until batteries are 

fully charged. Batteries are 

NOT

 necessary when AC power is available.

BATTERY IN ERROR LED:
Normal 

- Not ON.

Error 

- Turns ON. Battery not plugged in to 

BATTERY IN

 port.

POWER LED:
Normal 

- Turns ON.

Error 

- Not ON. Check 

24V

 wiring from MC-100 

Primary

/Single.

Motor On-Line PRIMARY LED:

Normal 

- Turns ON.

Error 

- Not ON. Check 

RS-485

 wiring to 

Primary

/Single MC-100.

Limit SW On-Line PRIMARY LED:

Normal 

- Turns ON.

PRIMARY GATE OPEN RIGHT OPEN LEFT LED:

Normal 

- Turns ON either LED according to switch setting.

Error 

- Not ON. Check 

LIMIT SWITCH

 plug on back of MC-100.

BATTERY IN USE LED:

Normal 

- Not ON.

Error 

- Flashes on and off. Battery not plugged in to 

BATTERY IN

 port on 

BC-7 Battery Module.  

MAX PS-24 Power Supply

MAX MC-100 Motor Controller

Matrix 1

MAX BC-7 Battery Module

1

2

3

4

DO NOT CYCLE GATE OPERATOR 

AT THIS TIME

Summary of Contents for Max Phantom 2000

Page 1: ...Installation and Owners Manual www max us com 4009963 High Traffic Commercial Brushless DC Low Profile Swing Gate Operator Made in USA CONFORMS TO UL STD 325 UL CLASS I II III IV CERTIFIED TO CAN CSA...

Page 2: ......

Page 3: ...Matrix 1 Overview Wiring Overview Primary Gate Open Left Open Right Close Timer Selectable Gate Speed Control Battery Back Up Mode Anti Tailgate Single Pass Anti Tailgate Radio Receiver Radio Safety P...

Page 4: ...of Operation Class I II III IV Gate Type Vehicular Swing Gate Max Gate Weight Length 2000lbs 15 ft or 1500 lbs 20 ft 90 Opening Time 16 selectable speeds from approximately 11 5 sec to 20 sec dependi...

Page 5: ...ed via supervision by security personnel The same type of device shall not be utilized for both the primary and the secondary entrapment protection means Use of a single device to cover both the openi...

Page 6: ...and or Reset button must be located in the line of sight of the gate Activation of the reset control shall not cause the operator to start H A minimum of two 2 WARNING SIGNS shall be installed one on...

Page 7: ...m accidentally opening and or closing on vehicles in the gate s path Entrapment Protection Photocell Helps guard against the opening gate from entrapment Closing Gate Protection Photocell Helps protec...

Page 8: ...www max us com Made in USA BATTERY PACK TO MOTOR CONTROLLER AC ON POWER OFF MAX PS 24 POWER SUPPLY FUSE 7 AMP IN Made in USA Power INPUTS MC 100 JOG RIGHT JOG LEFT UL Entrap Matrix On Line ERD Sensiti...

Page 9: ...R traffic ONLY Pedestrians MUST use a separate entrance Install appropriate entrapment protection safety devices for the OPENING direction and CLOSING direction of gate cycling Install in ground SAFET...

Page 10: ...o the GATE OPERATOR See page 14 CLOSING cycle protection device wires photocells to the CONTROL BOX See page 14 In ground loop wires to the CONTROL BOX See page 15 Conduit Guidelines and Suggestions S...

Page 11: ...hotocell OPENING Cycle ONLY Photocell OPENING Cycle ONLY Sensing Edges Entrapment Area Entrapment Area Control Box RS 485 Optional Key Switch to Control Box Input Power Input Power Conduit REQUIRED Ru...

Page 12: ...K TO MOTOR CONTROLLER AC ON POWER OFF MAX PS 24 POWER SUPPLY FUSE 7 AMP IN Made in USA Power INPUTS MC 100 JOG RIGHT JOG LEFT UL Entrap Matrix On Line ERD Sensitivity Photo Cell Limit SW On Line Edge...

Page 13: ...put Voltage 115VAC or 230VAC disc on ne ct po wer be fore se rvicing un it W ARNIN G W ARNIN G HIGH HIGH VOLTAGE VOLTAGE warranty VOIDED if label is REMOVED Power Solar In Connector Wire Nuts MAX Magi...

Page 14: ...d separately Solar Panel must be mounted facing south It must get full sunlight throughout the day NO shadow obstructions MAX Solar Kit Power Solar In Connector Wire Nuts MAX Solar Power Kit Solar Pan...

Page 15: ...rance Moving Gate Can Cause Serious Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or play in the gate area This entrance is for vehicl...

Page 16: ...han 16 then secondary entrapment protection is REQUIRED in this area CLOSING Cycle NOTE Additional CLOSING Cycle Photocells can be installed anywhere needed Run all additional CLOSING Cycle photocell...

Page 17: ...1 Wiring Safety loops need to be wired in series MOTOR ON LINE LIMIT SWITCH ON LINE 24V GND UL ALARM 12V ALARM RET RESET GND GATE TAMPER MAG LOCK OPEN RIGHT OPEN LEFT MAGLOCK DELAY PRIMARY GATE SAFET...

Page 18: ...r ER D M in M ax Se ns iti vit y W A R N I N G W A R N I N G c o n n e c t c h a s s is t o g r o u n d r o d f o r li g h t n in g p r o t e c t io n Check with local building department prior to ins...

Page 19: ...ively Battery IN Error LED Lights when there is a battery connection problem Make sure battery plug 1 is plugged into BATTERY IN port or there is no damaged or loose wires MOTOR OVERLOAD LED Excessive...

Page 20: ...t of the gate operator The ground point must be at an electrical panel a metallic cold water pipe that runs in the earth or a grounding rod Ground Rod within 10 ft of operator WARNING WARNING connect...

Page 21: ...roperly GROUNDED Pos GND Polarity Matters Ground Rod within 10 ft of Box NOTE Consult city codes for AC line wiring A MAX Magic Box Kit sold separately is required to remotely install the MAX PS 24 Po...

Page 22: ...erators have been installed It replaces the MAX BC 7 Battery module in the operator s battery position see page 43 Operator cables reconnect to the same plugs on the BC 36 as they did on the BC 7 batt...

Page 23: ...RS 485 connector Schematics on page 38 of manual shows where all plugs are located to re install MAX MC 100 motor controller 115V AC ON PO W ER OF F M AX PS 2 4 PO W ER SU PP LY FU SE 7 AM P IN Ma de...

Page 24: ...ntrol Box Key Switch Primary Single Secondary Key Switch Terminal 3 Wires to Key Switch 3 Wires to Key Switch Primary Single Open LEFT PRIMARY SECONDARY OPEN RIGHT OPEN LEFT INSIDE Property OUTSIDE Pr...

Page 25: ...X OPEN GND RADIO SIG RADIO GND OPEN STOP CLOSE COM GATE DISABLE MAX BC 7 Battery Module Wiring operator turn on off operator power Turn AC Power Switch ON A A B B C C D D E E F F G G H H I I J J K K T...

Page 26: ...Loop a closing gate will PAUSE if a second vehicle attempts to tailgate The second vehicle must then back off the safety loop for the gate to continue closing A new radio signal will open the gate Wh...

Page 27: ...oop Safety Loop Safety Loop Exit Loop Gate Tamper See page 30 24V Power for Matrix 1 from Primary Single operator ONLY See pages 17 33 ID Plug See page 30 ID Plug Error LED See page 30 4 Wire Radio 3...

Page 28: ...ssive click up to 60 sec MAX NOTE 1 2 sec MIN position is recommended for High Traffic areas gate close timer MOTOR ON LINE LIMIT SWITCH ON LINE 24V GND UL ALARM 12V ALARM RET RESET GND GATE TAMPER MA...

Page 29: ...L GND STRIKE GND KEYPAD RDR GND FIRE DEPT GND MAX OPEN GND RADIO SIG RADIO GND OPEN STOP CLOSE COM GATE DISABLE MOTOR ON LINE LIMIT SWITCH ON LINE SAFETY ANTI TAILGATE OFF ON AUTHORIZED Vehicle UNAUTH...

Page 30: ...ERROR OPEN COM CLOSE Tamper NO COM GND Tamper IN OFF OFF ON EXIT PARTIAL OPEN OBD PORT BLACK BOX MOTOR MOTION CENTER REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH CLAMP SLIPPING MIN MAX 12VDC GN...

Page 31: ...ere is an error with the corresponding loop detector MOTOR ON LINE LIMIT SWITCH ON LINE 24V GND UL ALARM 12V ALARM RET RESET GND GATE TAMPER MAG LOCK OPEN RIGHT OPEN LEFT MAGLOCK DELAY PRIMARY GATE SA...

Page 32: ...EED STOP CLOSE ANTI TAILGATE CLOSE TIMER POSITION RECORDER ID PLUG AUTOMATIC OPEN CLOSE CONTROLS BATTERY BACK UP MODE MATRIX 1 PHOTOCELL EDGE 1 EDGE 2 ID PLUG ERROR OPEN COM CLOSE Tamper NO COM GND Ta...

Page 33: ...FF OFF ON EXIT PARTIAL OPEN OBD PORT BLACK BOX MOTOR MOTION CENTER REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH CLAMP SLIPPING MAX 12VDC GND 24VDC GND MIN OFF SAFETY LEAVE OPEN LEAVE CLOSED MADE...

Page 34: ...4 wire 3 Button Station or an additional External RESET Button to be connected Corresponding LEDs will light when each button is activated OPEN COM CLOSE GATE STATUS GATE OPEN GATE CLOSED OPEN STOP S...

Page 35: ...rator s limit switch that the Matrix 1 is successfully communicating with MOTOR ON LINE LEDs will light for each gate operator s MC 100 Motor Controller that the Matrix 1 is successfully communicating...

Page 36: ...PEN Limit switch contact point CLOSED Limit switch contact point IMPORTANT Manually Release arm and move the gate to the desired OPEN and CLOSED positions to adjust the limit tabs Make sure power is O...

Page 37: ...eadjustment is necessary After Release Handle Clamp is in the SECURE HORIZONTAL position Pull the arm NO slippage should occur If it does readjust Adjustment Bolt factory set bolt DO NOT adjust adjust...

Page 38: ...is equipped with an ERD Sensor Electronic Reversing Device Type A that functions as the primary entrapment protection according to UL 325 standards The gate will reverse direction after encountering...

Page 39: ...home owner must call a qualified professional gate operator technician for any repairs and modifications The gate operator is virtually maintenance free to an end user home owner minimal maintenance i...

Page 40: ...T MAGLOCK DELAY PRIMARY GATE SAFETY CENTER EXIT OPEN MAX GATE SPEED STOP CLOSE ANTI TAILGATE CLOSE TIMER POSITION RECORDER ID PLUG AUTOMATIC OPEN CLOSE CONTROLS BATTERY BACK UP MODE MATRIX 1 PHOTOCELL...

Page 41: ...hood and remove it 2 Make sure ALL power is OFF to operator 1 Pull red handle up and move gate 3 maintenance manual gate release Arm WARNING WARNING NEVER grasp the arm to move gate Pinch Point Arm AL...

Page 42: ...ll PAUSE in the position where the second obstruction occurred CHECK THE GATE AREA FOR ANY PROBLEMS BEFORE pressing the alarm reset button on the control box to shut off the alarm and reset the gate N...

Page 43: ...t Clamp Assembly Operator cover with nameplate Swing arm T Bar Output collar and rings Output Shaft 7Ahr Battery Module Limit Switch Assembly Power Supply Assembly 900 1 Double Gear Box DC Brushless M...

Page 44: ...e without an RMA number Shipping charges to and from the factory service center for warranty repairs are the responsibility of the customer Repair or replacement of any warranty items is made at the s...

Page 45: ...ry power your performance might vary max BC 36 phantom battery module optional The red release handle clamp is lifted and the gate is pushed open from the closed position without authorization The gat...

Page 46: ...O PRI_MC Fully Open Posi on Learned Fri 07 11 2014 10 58 53 INFO SEC_MC Fully Open Posi on Learned Fri 07 11 2014 10 57 40 INFO PRI_CIO Communica on Established Fri 07 11 2014 10 57 38 ENTRAP PRI_MC P...

Page 47: ...45...

Page 48: ...ch Ca 92610 Tel 949 699 0220 www max us com 4009963 High Traffic Commercial Brushless DC Low Profile Swing Gate Operator Made in USA CONFORMS TO UL STD 325 UL CLASS I II III IV CERTIFIED TO CAN CSA ST...

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