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October, 2005 

415 L LS Operator And  
425 D Control Panel 

Installation Manual  

CONTENTS 

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4 2 5   D   C

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FAAC International, Inc. 
303 Lexington Avenue 
Cheyenne, WY  82007 
www.faacusa.com 

Important Safety Information 

Technical Data 

Unpacking the Operator 

The 415 L LS Operator General Characteristics 

Installation Instructions 

Prepare the Gate 

Manual Release Mechanism 

Attach the Electric Cables 

Install the Operator 

Attach the Rear Mounting Bracket 

Attach the Front Mounting Bracket to the Gate Leaf 

Attach the Operator to the Rear Mounting Bracket 

Attach the Operator to the Front Mounting Bracket 

Adjusting the Limit Switches 

10 

Install the 425 D Control Panel         

10 

Exploded View, 415 L LS Operator         

12 

415 L LS Operator Parts List 

13 

 

The 425 D Control Panel  General Description 

14 

Installing the 425 D Control Panel 

14 

Connect the Main Power Supply 

14 

Connect the Operator to the Control Panel 

14 

Connect Accessory Devices 

15 

Set Operating Modes 

16 

Setting the DIP Switches 

17 

Obstacle Recognition 

17 

Programming 

19 

Display Descriptions 

20 

Programming the Motor Run Time 

20 

Fuse Ratings 

20 

Maintenance 

21 

Safety in Gate Design 

21 

Troubleshooting 

22 

Limited Warranty 

23 

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Summary of Contents for 415 LLS

Page 1: ... Front Mounting Bracket to the Gate Leaf 8 Attach the Operator to the Rear Mounting Bracket 9 Attach the Operator to the Front Mounting Bracket 9 Adjusting the Limit Switches 10 Install the 425 D Control Panel 10 Exploded View 415 L LS Operator 12 415 L LS Operator Parts List 13 The 425 D Control Panel General Description 14 Installing the 425 D Control Panel 14 Connect the Main Power Supply 14 Co...

Page 2: ... is affected by the size of the gate how often it is used and how fast the gate operates 2 The operator you choose to install on your gate must be designed for the type and size of your gate and for the frequency with which you use the operator 3 Your gate must be properly installed and must work freely in both directions before the automatic operator is installed 4 An automatic operator should be...

Page 3: ...ain power before making any attempt to repair it 4 Do not attempt to impede the movement of the gate You may injure yourself as a result 5 This equipment may reach high temperatures during operation therefore use caution when touching the external housing of the operator 6 Learn to use the manual release mechanism according to the procedures found in this in stallation manual 7 Before carrying out...

Page 4: ...m duty cycle 100 Maximum leaf length ft m 14 4 3 Maximum leaf swing deg 110 Thrust and traction ft lb Nm 280 400 Stroke in cm 15 38 1 Rod speed in sec cm sec 5 8 1 6 Operating Ambient Temperature Deg F Deg C 4 thru 131 20 thru 55 Operator dimensions l w h in mm 37 x 4 x 6 940 X 105 X 148 Operator weight lb kg 17 5 8 Current draw Amp 3 Maximum amperage draw for accessories mA 630mA Power Watt 70 ...

Page 5: ... panel and transformer 1 415 Operator 1 2 Conductor Electric Cable for Motor Connection Figure 1 Parts of the 415 L LS Operator 1 3 Conductor Electric Cable for Limit Switch Connection 1 Package of mounting hardware 1 Rear mounting brackets 1 Rear mounting plates that attach to the gate post or column 1 Front mounting brackets that attach the operators to the gate leaves 1 Parts package 2 Manual R...

Page 6: ...Reversing devices such as inductive loops and photocells should be installed to provide non contact reversing operation WARNING To insure that the installation meets the UL 325 Standards A set of photo beam Part Number 785163 must be installed anywhere that an entrapment with the gate leaf s could happen The 425 D also has a built in battery back up system that can be used with the addition of 2 1...

Page 7: ...are ready to proceed with the installation of the operator Follow the instructions below to install your operator whether in an inward or outward swinging configuration Installing the operator consists of the following steps Attaching the rear mounting bracket Attaching the operator to the rear mounting bracket Attaching the front mounting bracket to the operator Attaching the front mounting brack...

Page 8: ...g sure the dimensions on your gate system match those shown in Figure 9 Outward swinging gate If you are installing the 415 Operator to swing the gate outward construct a steel elbow of sufficient size to attach to the gate pillar and rear mounting bracket see Figure 10 for elbow dimensions ATTACH THE FRONT MOUNTING BRACKET TO THE GATE LEAF Disengage the operator s manual release see figure 2 You ...

Page 9: ...mm D N A N A E Less Than A Figure 10 Important mounting dimensions for outward swinging 415 Mounting Dimensions 90 deg Swing 110 deg Swing A 7 5 8 in 195 mm 6 5 8 in 170 mm B 7 5 8 in 195 mm 6 5 8 in 170 mm WARNING A and B should differ by no more than 2 in Larger differences may dangerously alter the speed of operation and possibly make the limit switches inoperable C 50 3 4 in 1290 mm D Maximum ...

Page 10: ... switch adjustments are carried out as follows 1 Unscrew the upper fastening screw figure 11 ref A and remove the cap figure 11 ref B 2 To adjust the closing limit switch FCC turn the adjusting screw clockwise figure 12 ref A to increase the rod stroke and counter clockwise to reduce it 3 To adjust the opening limit switch FCA turn the adjusting screw counter clockwise figure 13 ref A to increase ...

Page 11: ... Manual 1 Operator Wire Gauges for Given Voltage 2 Control Panel Enclosure 110 VAC primary 24 VAC 100 VA secondary 3 Photocell A 2 18 AWG A 2 18 AWG 4 Power Switch B 4 14 AWG B 4 14 AWG 5 FAAC 5 Wire Cable for Master Slave Connection and Junction Box C 5 18 AWG C 5 18 AWG 6 Gate stops provided by built in limit switch 7 FAAC Key Activated Switch T10 A 2 18 AWG A 2 18 AWG 8 Wiring to main circuit b...

Page 12: ...Page 12 October 2005 415 L LS Operator And 425 D Control Panel Installation Manual The 415 L LS Operator ...

Page 13: ...11 716150 Limit Switch Protective Cover 1 12 490108 Limit Switch Assembly 1 13 718354 Front Mounting Pin with C Clips 1 14 N A Self Tapping Screws 4 2 mm x 13 mm 7 15 728271 Front Mounting Bracket 1 16 711027 Limit Switch Adjusters Cover 1 17 490104 Cylinder 1 18 718367 Screw Drive Pin and C Clips 1 19 499399 Lower Front Cover 1 20 N A Self Tapping Screw 6 3 mm x 19 mm 8 21 60202225 Gear Piston 1 ...

Page 14: ... Connecting the activating device Connecting the operator s Connecting accessory devices Set operating modes CONNECT THE MAIN POWER SUPPLY WARNING Turn the main power off before you make any electrical connections or before programming The main power can be provided in the following 1 Bring a 115VAC line into the enclosure and wire to the terminals provided and plug the transformer into the outlet...

Page 15: ... can be used to power 24 VDC accessories NOTE The 425 D control panel allows a maximum accessory load of 630mA REVERSING DEVICES Reversing devices include photocells inductive loops and so forth All of the reversing devices should have contacts of the normally closed N C type Where you connect a device depends on whether you want the device to operate during opening or during closing NOTE UL does ...

Page 16: ...re triggered Use the LEDs and the next table to determine if the accessory devices you have installed are operating properly Electric Locks An electric lock can be wired to the 425 D in terminals ELS and ELS 24Vdc pulsed provided in the CN2 terminal block If a reversing stroke is needed to allow the electric lock to release this must be done in programming See page 18 for the connections for a mag...

Page 17: ... 2 OP CL OP CL CN2 CN2 terminal strip 425 D Control Panel Ground CN3 CN4 To the U L Listed gate operator To the U L Listed control panel U L Listed cord grip Junction box Legend Blue Brown Black Blue Brown motors a Conduit to U L Listed con trol panel enclosure ac cording to N E C EP semi automatic step by step This mode requires a command to open and a command to close A second command during ope...

Page 18: ...sing Photocells 3 4 Wire Radio Receivers DC Radios Only N C N O COM 24 vdc Relay 1 2 1 2 3 4 5 Additional Reversing Devices TX RX NO C If 4 Wire Receiver Activation Devices Free Exit Loop Phone Keypad C NO Partial Activation Device Open Motor 1 only on a dual gate C NO Lock OPEN A COM OPEN B COM COM FSW CL 24V 24V ELS 24V 24V ELS Limit Sw itch Jumpers If limit switches are not being used than they...

Page 19: ...anel box To program the automated system the Programming Mode must be accessed The 425D has two push buttons labeled P1 and P2 that are used to program how the control panel operates and responds to inputs 1 The display should show 2 Press and hold the P2 button for 5 seconds until the display shows the first parameter 3 To change the parameter values use the P1 button 4 Use the P2 button to move ...

Page 20: ... toward the open direction touch the two RESET JMP1 pins see figure 14 with a small screwdriver or piece of wire This will cause the gate to stop 6 Turn the power off to the control panel and reverse the motor wires to the operator that ran open Turn the power back on to the control panel and start again at step 1 7 Once the motor s is are running toward the closed position it they should do so un...

Page 21: ...ons before the automatic operator is installed An automatic operator should be installed on the inside of the property fence line Do not install the operator on the public side of the property fence line Outward swinging gates with automatic operators should not open into a public area Pedestrians should not use a vehicular gate system Prevent such inappropriate use by installing separate gates fo...

Page 22: ...perating mode Verify that the reversing devices are working properly FSWOP and FSWCL should be illuminated except when a reversing device is triggered If either does not illuminate then one of your reversing devices is preventing the gate from responding to your signal Check your reversing devices If no reversing devices are installed make sure a circuit is installed between appropriate terminals ...

Page 23: ...Page 23 October 2005 415 L LS Operator And 425 D Control Panel Installation Manual NOTES ...

Page 24: ...ance with FAAC International Inc s or FAAC S p A s instructions or has been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such product s Neither FAAC S p A or FAAC International Inc shall be liable for any loss or damage whatsoever resulting directly or indirectly from the use or loss of use of the product s Without limiting the foregoi...

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