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Page 2 

October, 2005 

415 L LS Operator And  

425 D Control Panel Installation Manual  

Both the installer and the owner and/or operator of this 

system need to read and understand this installation 

manual and the safety instructions supplied with other 

components of the gate system. This information 

should be retained by the owner and/or operator of the 

gate. 
 

WARNING!

 

To reduce the risk of injury or death 

1. 

READ    AND    FOLLO W    ALL 
INSTRUCTIONS.

 

2.  Never let children operate or play with gate 

controls. Keep the remote control away from 

children. 

3.  Always keep people and objects away from 

the gate. 

NO ONE SHOULD CROSS THE 

PATH OF THE MOVING GATE.

 

4.  Test the gate operator monthly. The gate 

MUST reverse on contact with a rigid object 

or stop when an object activates the non-

contact sensors. After adjusting the force or 

the limit of travel, retest the gate operator. 

Failure to adjust and retest the gate operator 

properly can increase the risk of injury or 

death. 

5.  Use the emergency release only when the 

gate is not moving. 

6. 

KEEP GATES PROPERLY MAINTAINED. 

Read 

the owner’s manual. Have a qualified service 

person make repairs to gate hardware. 

7.   The entrance is for vehicles only. Pedestrians 

must use separate entrance. 

8.  SAVE THESE INSTRUCTIONS. 

 

When installing the photo-beams supplied with this 

unit two things need to be considered. 
 

1.  Care should be exercised to reduce the risk of 

nuisance tripping, such as when a vehicle, trips 

the sensor while the gate is in motion. 

2.  One or more photobeams shall be located 

where the risk of entrapment exists, such as 

the perimeter reachable by the moving gate 

leaf. 

 

G

ATE

 D

ESIGN

 

 

1.  A gate is a potential traffic hazard, so it is im-

portant that you locate the gate far enough away 

from the road to eliminate the potential of traffic 

getting backed up. This distance is affected by the 

size of the gate, how often it is used, and how fast 

the gate operates. 

2.  The operator you choose to install on your gate 

must be designed for the type and size of your gate 

and for the frequency with which you use the 

operator. 

3.  Your gate must be properly installed and must work 

freely in both directions before the automatic 

operator is installed. 

4.  An automatic operator should be installed on the 

inside of the property/fence line. Do not install the 

operator on the public side of the property/fence 

line. 

5.  Pedestrians should not use a vehicular gate system. 

Prevent such inappropriate use by installing 

separate gates for pedestrians. 

6.  Exposed, reachable pinch points on a gate are 

potentially hazardous and must be eliminated or 

guarded. 

7.  Outward swinging gates with automatic operators 

should not open into a public area. 

8.  The operating controls for an automatic gate must 

be secured to prevent the unauthorized use of those 

controls. 

9.  The controls for an automatic gate should be 

located far enough from the gate so that a user 

cannot accidentally touch the gate when operating 

the controls. 

10. An automatic gate operator should not be installed 

on a gate if people can reach or extend their arms 

or legs through the gate. Such gates should be 

guarded or screened to prevent such access. 

 

I

NSTALLATION

 

 

1.  If you have any question about the safety of the 

gate operating system, do not install this operator. 

Consult the operator manufacturer. 

2.  The condition of the gate structure itself directly 

affects the reliability and safety of the gate 

operator. 

3. Only qualified personnel should install this 

equipment. Failure to meet this requirement could 

cause severe injury and/or death, for which the 

manufacturer cannot be held responsible. 

4.  The installer must provide a main power switch that 

meets all applicable safety regulations. 

5.  Clearly indicate on the gate with the 2 warning signs 

that are included (visible from either side of the 

gate). 

I

MPORTANT

 S

AFETY

 I

NFORMATION

 

Summary of Contents for 415 LLS

Page 1: ... Front Mounting Bracket to the Gate Leaf 8 Attach the Operator to the Rear Mounting Bracket 9 Attach the Operator to the Front Mounting Bracket 9 Adjusting the Limit Switches 10 Install the 425 D Control Panel 10 Exploded View 415 L LS Operator 12 415 L LS Operator Parts List 13 The 425 D Control Panel General Description 14 Installing the 425 D Control Panel 14 Connect the Main Power Supply 14 Co...

Page 2: ... is affected by the size of the gate how often it is used and how fast the gate operates 2 The operator you choose to install on your gate must be designed for the type and size of your gate and for the frequency with which you use the operator 3 Your gate must be properly installed and must work freely in both directions before the automatic operator is installed 4 An automatic operator should be...

Page 3: ...ain power before making any attempt to repair it 4 Do not attempt to impede the movement of the gate You may injure yourself as a result 5 This equipment may reach high temperatures during operation therefore use caution when touching the external housing of the operator 6 Learn to use the manual release mechanism according to the procedures found in this in stallation manual 7 Before carrying out...

Page 4: ...m duty cycle 100 Maximum leaf length ft m 14 4 3 Maximum leaf swing deg 110 Thrust and traction ft lb Nm 280 400 Stroke in cm 15 38 1 Rod speed in sec cm sec 5 8 1 6 Operating Ambient Temperature Deg F Deg C 4 thru 131 20 thru 55 Operator dimensions l w h in mm 37 x 4 x 6 940 X 105 X 148 Operator weight lb kg 17 5 8 Current draw Amp 3 Maximum amperage draw for accessories mA 630mA Power Watt 70 ...

Page 5: ... panel and transformer 1 415 Operator 1 2 Conductor Electric Cable for Motor Connection Figure 1 Parts of the 415 L LS Operator 1 3 Conductor Electric Cable for Limit Switch Connection 1 Package of mounting hardware 1 Rear mounting brackets 1 Rear mounting plates that attach to the gate post or column 1 Front mounting brackets that attach the operators to the gate leaves 1 Parts package 2 Manual R...

Page 6: ...Reversing devices such as inductive loops and photocells should be installed to provide non contact reversing operation WARNING To insure that the installation meets the UL 325 Standards A set of photo beam Part Number 785163 must be installed anywhere that an entrapment with the gate leaf s could happen The 425 D also has a built in battery back up system that can be used with the addition of 2 1...

Page 7: ...are ready to proceed with the installation of the operator Follow the instructions below to install your operator whether in an inward or outward swinging configuration Installing the operator consists of the following steps Attaching the rear mounting bracket Attaching the operator to the rear mounting bracket Attaching the front mounting bracket to the operator Attaching the front mounting brack...

Page 8: ...g sure the dimensions on your gate system match those shown in Figure 9 Outward swinging gate If you are installing the 415 Operator to swing the gate outward construct a steel elbow of sufficient size to attach to the gate pillar and rear mounting bracket see Figure 10 for elbow dimensions ATTACH THE FRONT MOUNTING BRACKET TO THE GATE LEAF Disengage the operator s manual release see figure 2 You ...

Page 9: ...mm D N A N A E Less Than A Figure 10 Important mounting dimensions for outward swinging 415 Mounting Dimensions 90 deg Swing 110 deg Swing A 7 5 8 in 195 mm 6 5 8 in 170 mm B 7 5 8 in 195 mm 6 5 8 in 170 mm WARNING A and B should differ by no more than 2 in Larger differences may dangerously alter the speed of operation and possibly make the limit switches inoperable C 50 3 4 in 1290 mm D Maximum ...

Page 10: ... switch adjustments are carried out as follows 1 Unscrew the upper fastening screw figure 11 ref A and remove the cap figure 11 ref B 2 To adjust the closing limit switch FCC turn the adjusting screw clockwise figure 12 ref A to increase the rod stroke and counter clockwise to reduce it 3 To adjust the opening limit switch FCA turn the adjusting screw counter clockwise figure 13 ref A to increase ...

Page 11: ... Manual 1 Operator Wire Gauges for Given Voltage 2 Control Panel Enclosure 110 VAC primary 24 VAC 100 VA secondary 3 Photocell A 2 18 AWG A 2 18 AWG 4 Power Switch B 4 14 AWG B 4 14 AWG 5 FAAC 5 Wire Cable for Master Slave Connection and Junction Box C 5 18 AWG C 5 18 AWG 6 Gate stops provided by built in limit switch 7 FAAC Key Activated Switch T10 A 2 18 AWG A 2 18 AWG 8 Wiring to main circuit b...

Page 12: ...Page 12 October 2005 415 L LS Operator And 425 D Control Panel Installation Manual The 415 L LS Operator ...

Page 13: ...11 716150 Limit Switch Protective Cover 1 12 490108 Limit Switch Assembly 1 13 718354 Front Mounting Pin with C Clips 1 14 N A Self Tapping Screws 4 2 mm x 13 mm 7 15 728271 Front Mounting Bracket 1 16 711027 Limit Switch Adjusters Cover 1 17 490104 Cylinder 1 18 718367 Screw Drive Pin and C Clips 1 19 499399 Lower Front Cover 1 20 N A Self Tapping Screw 6 3 mm x 19 mm 8 21 60202225 Gear Piston 1 ...

Page 14: ... Connecting the activating device Connecting the operator s Connecting accessory devices Set operating modes CONNECT THE MAIN POWER SUPPLY WARNING Turn the main power off before you make any electrical connections or before programming The main power can be provided in the following 1 Bring a 115VAC line into the enclosure and wire to the terminals provided and plug the transformer into the outlet...

Page 15: ... can be used to power 24 VDC accessories NOTE The 425 D control panel allows a maximum accessory load of 630mA REVERSING DEVICES Reversing devices include photocells inductive loops and so forth All of the reversing devices should have contacts of the normally closed N C type Where you connect a device depends on whether you want the device to operate during opening or during closing NOTE UL does ...

Page 16: ...re triggered Use the LEDs and the next table to determine if the accessory devices you have installed are operating properly Electric Locks An electric lock can be wired to the 425 D in terminals ELS and ELS 24Vdc pulsed provided in the CN2 terminal block If a reversing stroke is needed to allow the electric lock to release this must be done in programming See page 18 for the connections for a mag...

Page 17: ... 2 OP CL OP CL CN2 CN2 terminal strip 425 D Control Panel Ground CN3 CN4 To the U L Listed gate operator To the U L Listed control panel U L Listed cord grip Junction box Legend Blue Brown Black Blue Brown motors a Conduit to U L Listed con trol panel enclosure ac cording to N E C EP semi automatic step by step This mode requires a command to open and a command to close A second command during ope...

Page 18: ...sing Photocells 3 4 Wire Radio Receivers DC Radios Only N C N O COM 24 vdc Relay 1 2 1 2 3 4 5 Additional Reversing Devices TX RX NO C If 4 Wire Receiver Activation Devices Free Exit Loop Phone Keypad C NO Partial Activation Device Open Motor 1 only on a dual gate C NO Lock OPEN A COM OPEN B COM COM FSW CL 24V 24V ELS 24V 24V ELS Limit Sw itch Jumpers If limit switches are not being used than they...

Page 19: ...anel box To program the automated system the Programming Mode must be accessed The 425D has two push buttons labeled P1 and P2 that are used to program how the control panel operates and responds to inputs 1 The display should show 2 Press and hold the P2 button for 5 seconds until the display shows the first parameter 3 To change the parameter values use the P1 button 4 Use the P2 button to move ...

Page 20: ... toward the open direction touch the two RESET JMP1 pins see figure 14 with a small screwdriver or piece of wire This will cause the gate to stop 6 Turn the power off to the control panel and reverse the motor wires to the operator that ran open Turn the power back on to the control panel and start again at step 1 7 Once the motor s is are running toward the closed position it they should do so un...

Page 21: ...ons before the automatic operator is installed An automatic operator should be installed on the inside of the property fence line Do not install the operator on the public side of the property fence line Outward swinging gates with automatic operators should not open into a public area Pedestrians should not use a vehicular gate system Prevent such inappropriate use by installing separate gates fo...

Page 22: ...perating mode Verify that the reversing devices are working properly FSWOP and FSWCL should be illuminated except when a reversing device is triggered If either does not illuminate then one of your reversing devices is preventing the gate from responding to your signal Check your reversing devices If no reversing devices are installed make sure a circuit is installed between appropriate terminals ...

Page 23: ...Page 23 October 2005 415 L LS Operator And 425 D Control Panel Installation Manual NOTES ...

Page 24: ...ance with FAAC International Inc s or FAAC S p A s instructions or has been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such product s Neither FAAC S p A or FAAC International Inc shall be liable for any loss or damage whatsoever resulting directly or indirectly from the use or loss of use of the product s Without limiting the foregoi...

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