Maxcess FIFE D-MAXE 1 Operating Instructions Manual Download Page 4

Page: 4 / 95

CONTENTS

D-MAXE with OI-TS

www.maxcessintl.com

MI 2-292 1 C

menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Servo-Center menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

COMMISSIONING

6-1

Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

MENUS

7-1

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Menu identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

2 Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

1y.3 Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

1y.3.y0 Calibrate sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

1y.3.y1 Guidepoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

1y.3.y2 Auto Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

1y.3.y3 Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

1y.3.y4 OSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

1y.3.y5 PIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

1y.3.y6 ASC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

1y.3.y7 Deadband . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

1y.3.y8 Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

1y.3.y9 Speed Gain Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

1y.3.y10 Actuator Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

1y.4 Servo-Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

1y.4.1 Guidepoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

1y.4.2 Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

1y.4.3 Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

1y.5 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

1y.5.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

1y.5.2 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

1y.5.3 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

1y.5.4 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

1y.6 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

1y.6.1 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

1y.6.2 Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

1y.6.3 Left/Right buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

1y.6.4 Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

1y.6.5 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

1y.6.6 Hardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

1y.7 Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

Backup & Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

Device Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

1y.8 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

MAXNET Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

Customer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

1y.8.8 Distributed System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

1y.9 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

1y.9.1 Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

1y.9.2 Simulate Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

MAINTENANCE

8-1

Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Summary of Contents for FIFE D-MAXE 1

Page 1: ...FIFE GUIDING SOLUTIONS D MAXE with OI TS Operating Instructions MI 2 292 1 C EN ...

Page 2: ......

Page 3: ...Controller 3 2 3 3 Installation location of D MAX operator interface OI TS 3 4 Electrical connection 3 6 Emergency Stop 3 6 Power supply of D MAXE Controller 3 6 Power supply of operator interface OI TS 3 6 Connecting the sensors actuators 3 6 Connections on the D MAXE 1 Controller 3 8 Connections on the D MAXE 2 Controller 3 8 Connections on the D MAXE 3 Controller 3 9 LEDs on the D MAXE Controll...

Page 4: ...ain Control 7 8 1y 3 y10 Actuator Speed 7 9 1y 4 Servo Center 7 10 1y 4 1 Guidepoint 7 10 1y 4 2 Gain 7 10 1y 4 3 Polarity 7 10 1y 5 Hardware 7 11 1y 5 1 Sensors 7 11 1y 5 2 Actuator 7 17 1y 5 3 Digital Inputs 7 17 1y 5 4 Digital Outputs 7 17 1y 6 Control 7 19 1y 6 1 Modes 7 19 1y 6 2 Jobs 7 19 1y 6 3 Left Right buttons 7 19 1y 6 4 Local Control 7 20 1y 6 5 Unit 7 20 1y 6 6 Hardlock 7 20 1y 7 Admi...

Page 5: ...havior and setting errors 10 6 Possible causes for faulty D MAXE behavior 10 6 Faulty behavior 10 9 Fuse replacement 10 11 TECHNICAL DATA 11 1 General information 11 1 D MAXE Controller 11 1 D MAX operator interface OI TS 11 2 Inputs and outputs of the D MAXE Controller 11 2 Parallel input matrix 11 4 Parallel output matrix 11 4 Jobs 11 5 Actuators 11 6 Cable lengths 11 8 Standards 11 8 Accessorie...

Page 6: ...CONTENTS IV D MAXE with OI TS www maxcessintl com MI 2 292 1 C ...

Page 7: ... responsible for commissioning operating or maintaining the D MAXE systems The Operating Instructions must be carefully kept and must always be available throughout the service life of the D MAXE system Note These Operating Instructions describe basic operation of the D MAXE systems Additions and customer specific adaptations are found in Supplementary Operating Instructions in the system document...

Page 8: ...nical condition Unauthorized conversions or changes to the D MAXE system are not permitted Any other use of the D MAXE system requires the prior approval of Fife Tidland GmbH Note The modules of the D MAXE system must not be opened If a module is opened no claims under the warranty will be honored Options Customer specific programming and different sensors and actuators make it possible to adjust ...

Page 9: ...with automatic sensor positioners D MAX Operator interfaces Operator interface OI TS for desk installation or wall mounting for operating of D MAXE controllers or sensors PC based virtual operator interface Operating principle Figure 1 4 shows an example of edge guiding optionally center guiding with a D MAXE system The D MAXE system consists of a D MAXE 1 Controller 1 and an operator interface OI...

Page 10: ...essintl com MI 2 292 1 C 1 D MAXE 1 Controller 2 Operator interface OI TS 3 Sensor s 4 Actuator offset pivot guide 5 Material web optional Figure 1 4 Operating principle of a control loop with modules of the D MAXE system D MAXE OI TS 1 2 3 4 5 ...

Page 11: ...ations for their activities may work on the D MAXE system Please note the following The content of these operating instructions The safety instructions printed on the unit The requirements of the machine manufacturer National state and local requirements for accident prevention and environmental protection Information about safety instructions The safety instructions and symbols described in this ...

Page 12: ...information Preventing hazards Installation and commissioning Damaged modules of the D MAXE system must not be installed or placed in operation Assembly work must be performed while the machine is stopped and protected against being turned on again All assembly tasks must only be performed when there is no electrical power in the system The D MAXE system must only be placed in operation if all com...

Page 13: ...ng Do not place your hands on or near moving parts rollers material web etc during operation Danger of injury due to cutting on the edge of the material web Do not place your hands on the edge of the moving material web during operation D MAXE system modules damaged during operation must be decommissioned Maintenance Danger of injury by crushing Maintenance work must only be performed on the D MAX...

Page 14: ...ions Option Operator interface OI TS The model designation and the serial number are on the rating plates on the housing The firmware and software numbers are affixed to the side of the housing see figure 3 4 page 3 5 Fastening materials for wall mounting Fastening material for installation in panel DATE OF MFR MM YYYY NORTH AMERICA 222 WEST MEMORIAL ROAD OKLAHOMA CITY OK 73114 USA TEL 1 405 755 1...

Page 15: ...Operating temperature 0 C 60 C see Technical Data page 11 1 Relative humidity 10 to 90 non condensing Operating altitude above sea level maximum 3000m On a fixed machine part or on a wall Not in places where there is a risk of explosions Mechanical fastening of D MAXE Controller Built into a guiding system or With an assembly bracket optional for wall mounting see figure 3 1 or Figure 3 1 Dimensio...

Page 16: ... maxcessintl com MI 2 292 1 C Figure 3 2 Dimensions of the D MAXE 3 Controller with assembly plate Note You must ensure that there is sufficient space for the cabling See the cabling diagrams in the system documentation for more information ...

Page 17: ...itude above sea level maximum 3000m On a fixed machine part or on a wall Protect from vibrations Do not place close to powerful magnetic fields The electronic components may be damaged Protect from falling objects The operator interface can be damaged or an unintended switching process may be triggered Cable output optionally right or left Cable length 360mm Figure 3 3 D MAX operator interface OI ...

Page 18: ...bending radius of the cable 25mm Figure 3 4 D MAX operator interface OI TS for desk installation 45 MIN 20 MIN 45 MIN 45 MIN Figure 3 5 Angle of view for the D MAX operator interface OI TS Figure 3 6 Mounting of the D MAX operator interface OI TS Mounting cut out for desk installation Drilling pattern for wall mounting ...

Page 19: ...ched on and off via the machine s power distribution The D MAXE Controller must be connected to the power supply according to the information supplied at connector X6 of the controller see figure 3 8 and figure 3 10 Power supply of operator interface OI TS The power supply for the operator interface OI TS is via the signal cable which is connected to the web guide controller at connector X8 Connec...

Page 20: ...I TS www maxcessintl com MI 2 292 1 C Note Ensure that two wires from the power supply line are connected to the D MAXE controller with a power supply in the permitted range from 24V to 48V Figure 3 7 Power supply of D MAXE modules ...

Page 21: ...al Data Connection Designation X1 Parallel inputs outputs X2 1 Ethernet X2 2 Ethernet X3 Servo center transducer 1 Encoder 1 X4 Drive 1 X5 Sensor 1 S1 S2 X6 Power supply voltage X8 FifeNet OI TS X9 Sensor 2 S3 S4 Figure 3 8 D MAXE 1 Controller Connection Designation X1 Parallel inputs outputs X2 1 Ethernet X2 2 Ethernet X3 Servo center transducer 1 Encoder 1 X4 Drive 1 X5 Sensor 1 S1 S2 X6 Power s...

Page 22: ...n 11 Technical Data Connection Designation X1 Parallel inputs outputs X2 1 Ethernet X2 2 Ethernet X3 Servo center transducer 1 Encoder 1 X4 Drive 1 X5 Sensor 1 S1 S2 X6 Power supply voltage X7 Servo center transducer 2 Encoder 2 X8 FifeNet OI TS X9 Sensor 2 S3 S4 X10 Drive 2 X11 Sensor 3 S4 S3 X12 Servo Center transducer 3 Encoder 3 X13 Drive 3 Figure 3 10 D MAXE 3 Controller ...

Page 23: ... 10mbps connection or a half duplex connection is recognized Ε2 Ξ2 2 Off No Ethernet connection Green or Green flashing Ethernet connection detected Yellow Either a 10 mbps connection or a half duplex connection is recognized NW Off No external device is connected to connection X8 Green External device recognized at connection X8 e g an operator interface OI TS PR Off No power supply Red Power sup...

Page 24: ...ch screen must only be operated with a finger or suitable touch screen stylus CAUTION Danger of the touch screen being operated accidentally by falling objects The operator interface must be protected against falling objects A Header See Header page 4 3 B Control area Contains all the buttons and displays needed to operate the D MAXE system Changes depending on the menu selected user level menu le...

Page 25: ...s represented in colors can be operated in the current operation state Buttons represented completely in gray cannot be operated in the current operation state Fields filled in with white show information and cannot be operated To enter numbers set the desired value with the and buttons Sequences are a defined succession of menus to be processed by the user step by step The next step can be reache...

Page 26: ...1 Drive 1 2 Drive 2 30 Drive 3 3 Customer specific system menu CM 5 Gateway 7 SE 46 Line Sensor 8 SE 45 Ultrasonic Sensor 9 DAC 005 Diode Line Camera C no connection D Shows the name of the currently selected hardware e g D MAXE Controller can be edited see Device Names page 7 22 E Shows the name of the selected device can be edited see Device Names page 7 22 F Language selection G Menu identifica...

Page 27: ...ge for menu labels B Select Device In the list of devices select the one you want to operate with the OI TS C Select Device Settings Set up the parameters of the selected device for the display Flip horizontally Display not mirrored Parts of the display are mirrored for example the bar graph or the Right and Left buttons D OI Settings Set up the parameters of the OI TS ...

Page 28: ...is required if the activity of the buttons is not synchronous with the location that is displayed The user is prompted to touch the screen at two points Use of a suitable touch screen stylus is recommended to improve the accuracy of the calibration Debugging Other than the Touch Test this collection of functions is intended for Service and is not relevant for the operator Touch Test This test can ...

Page 29: ... for special applications only 6 Press and release Open the Job menu for the current job Press and hold Open the Setup menu 7 and 8 Automatic operating mode Move the guide point in the sensor field of view Manual and Servo center operating mode move actuator 9 Automatic operating mode resetting the guide point Manual operating mode set the guide point A Header select devices actuators Legend A Hea...

Page 30: ...uch the header and select menu B Select Device Select the device you want to operate with the OI TS Select operating modes Automatic The web course is guided by an actuator based on sensor information The bar graph represents the position of the material web in the sensor s field of view Servo center The actuator is moved to the mechanical center position depending on the servo center transducer T...

Page 31: ...ual and Servo center operation modes Shift guide point Note This parameter can also be set with menu Job see page 7 3 Automatic operating mode The guide point can be shifted within the sensor s field of view during ongoing operation Note This is only possible if the parameter has been set up appropriately in menu 1y 6 3 1 Jog Enable page 7 19 Move the guide point to the desired position using the ...

Page 32: ...he desired position with arrow buttons 7 and 8 Menu level The parameters of the D MAXE system can be set for the relevant customer application in the menu level They have been combined to form the following menu groups Job menus page 5 5 Servo center menus page 5 6 Setup menus page 5 7 For an explanation of the menus for the individual parameters see section Menus page 7 1 ...

Page 33: ...tton 6 on the user level Menus are available for setting up the parameters of the selected job Not all menus are available in the Automatic operation mode Buttons 0 Calibrate sensor 1 Guidepoint 2 Auto Setup 3 Gain 4 OSC oscillator 5 PIC 6 ASC Automatic Signal Control 7 Deadband 8 Polarity 9 SGC Speed Gain Control 10 Actuator Speed Legend A Exit menu B Change page C Page display A C B B C A ...

Page 34: ...ease button 6 on the user level Menus are available for setting up the parameters of the servo center transducer Not all menus are available in the Servo Center operation mode The Polarity menu is only available if the Setup menu is selected in the Manual operation mode and then 4 Servo Center is selected Buttons 1 Guidepoint 2 Gain 3 Polarity Legend A Exit menu A ...

Page 35: ... or in restricted local operation Only the menus that can be operated in the current system status are displayed Buttons 2 Local Control 3 Job Switch to the Job menu see page 5 5 4 Servo Center Switch to the Servo center transducer menu see page 5 6 5 Hardware 1 Sensors 2 Actuator 3 Digital Inputs 4 Digital Outputs 6 Control 1 Modes 2 Jobs 3 Left Right buttons 4 Local Control 5 Unit 6 Hardlock 7 A...

Page 36: ...ATING THE CONTROLLER 5 8 D MAXE with OI TS www maxcessintl com MI 2 292 1 C 9 Service 1 Measurements 2 Simulate Outputs Details regarding the menus are explained in section Menus page 7 1 Legend A Exit menu ...

Page 37: ...of the operator interface OI TS Commissioning Once all assembly and connection tasks have been checked and are in proper condition the D MAXE system can be placed in operation WARNING Before commissioning ensure that Commissioning of the D MAXE system is performed while the web is stopped No one is in the danger zone of the moving parts Note The D MAXE system has been preset to the customer applic...

Page 38: ...e page 4 4 3 Select drive device see menu B Select Device page 4 4 Note Each drive must be set separately 4 Take over Local Control If the parameter Local Control is set to limited it needs to be set to taken over See menu 2 Local Control page 7 2 5 Select Manual mode Switch the D MAXE system into Manual mode with the button 1 on the operator interface There is no guiding of the web course in Manu...

Page 39: ... the optional parameters OSC or PIC are found in the selected job these parameters must first be switched to the OFF state see also the Operating Instructions D MAXE OSC or D MAXE PIC 14 Set Polarity see menu 1y 3 y8 Polarity page 7 8 15 Set Gain see menu 1y 3 y3 Gain page 7 4 16 Turn on the OSC PIC If the optional parameters OSC or PIC are present these parameters must be correctly set To do this...

Page 40: ...ntifies the currently selected job 4 see Jobs page 11 5 5 Menu levels Identifies the position of a menu within the menu structure of the D MAXE system Conventions The following conventions apply to the menus described here x Placeholder x is the operation mode currently selected on the drive in the example x 1 Note The menus in the D MAXE system are described in Manual mode x 1 since that is the o...

Page 41: ...o external fieldbus systems Note This menu is only available if control signals are at hand from the aforementioned sources An asterisk appears before the menu identification to indicate that local operation is limited The menu identification is in the header at the far right Local Control was taken over Other control signals are active However these control signals are blocked when local control ...

Page 42: ... header Manual mode All buttons are available Automatic mode Only selected buttons are available Servo Center mode These parameters cannot be set Precondition the correct device the correct drive is selected Check Check the display in the header the correct job is selected Check Check display on button 4 1y 3 y0 Calibrate sensors The menu for calibrating the sensor that is used can be called direc...

Page 43: ...ional oscillator OSC of the D MAXE system The oscillator OSC is only present in a job of the D MAXE system if the software has been programmed accordingly Commissioning and operation are described in separate operating instructions 1y 3 y5 PIC The PIC menu allows the user to control the web course even if there is no direct feedback available from the drive to the sensor The PIC controller is only...

Page 44: ...web leaves the limited field of view of the sensor guiding is blocked This is indicated by the yellow ASC icon in the status line 1y 3 y6 1 Turn ASC on or off The ASC parameter is activated or disabled 1y 3 y6 2 Enter the limit value 1 The value that is entered must be positive Standard value 90 1y 3 y6 3 Enter the limit value 2 The value that is entered must be negative Standard value 90 Guiding ...

Page 45: ... only accordingly reduced guiding If the web edge is outside the range of reduced activity 2 guiding is with full activity The following two parameters must be set for the deadband 1y 3 y7 1 Range A value of 0 means that there is no range with reduced activity This is also the default value for the range A value of 50 means that half the sensor field of view has been defined as a range with reduce...

Page 46: ...ed as it usually is in the first half of the control roller output range develop an extremely unsettled and unstable guiding behavior Preconditions This problem can be handled with the Deadband parameter under the following conditions Exit length Lexit of web guiding is equal to or greater than about 1 5 times the maximum web width Bmax Lexit 1 5 Bmax The distance Ls from the sensor to the exit ro...

Page 47: ...ng values Enlarge the area of reduced activity until the drive is responding almost smoothly while the material web is running Increase the factor to strike a good compromise between compensated drive movements and guiding accuracy The optimum value for the factor is usually between 10 and 50 1y 3 y8 Polarity The Polarity menu is used to set the guiding direction of the selected drive for Automati...

Page 48: ...eter is activated guiding depends on web speed This is indicated by the gray SGC icon in the display This icon flashes when the web speed is too low and no guiding is being performed 1y 3 y10 Actuator Speed You can use the Actuator Speed menu to set the maximum speed of the motor on the selected drive ...

Page 49: ... to adjust the servo center transducer guide point for the selected drive to requirements in the client s system If this information is not required for the relevant customer application the parameter should be set to the default value 0 If it is necessary to enter another value the process is described in Supplementary Operating Instructions and is included in the system documentation 1y 4 2 Gain...

Page 50: ...to connections S1 X5 1 to S4 X9 2 can be calibrated On a D MAXE 3 X9 1 is also connected to X11 2 and X9 2 is also connected to X11 1 and is referred to as X11 1 in the menus Note It is possible that special sensors are used in the customer s system for example a capacitive sensor or a camera Sensors of this type cannot be calibrated with the procedure described here The information required for a...

Page 51: ...rresponding Operating Instructions 1 The reference value for the uncovered sensor must be determined To do this remove the material web completely from the sensor s field of view 2 The reference value for the covered sensor must be determined To do this the sensor s field of view must be completely covered by the material web 3 Optional The connected sensor s field of view is entered in mm or inch...

Page 52: ...tput signal of 4 20mA The parameter is used to detect a faulty connection between the D MAXE Controller and a connected sensor This parameter can only be evaluated if corresponding customer specific programming is present Type Sensor type Analogue sensor inputs Effect on operation SE 46 SE 46 line sensor Set to 0 10 mA If it is detected that the required parameters are set incorrectly a message bo...

Page 53: ...pplication must be running at minimum web speed in the customer system 2 The reference value for the maximum web speed must be determined To do this the material web with the relevant application must be running at maximum web speed in the customer system 3 If the result determined from the reference values for web speed dependent guiding can be used the display shows Successful Note If the result...

Page 54: ... for the selected drive The servo center transducer assigned to this drive determines the reference position of the travel path WARNING The selected drive must be moved to calibrate the encoder There is a risk of being cut by the web and crushed against the actuator Do not touch the edges of the material web Perform the calibration operation only when the machine has been stopped and secured to pr...

Page 55: ... checked and reset if required 3 The value for the first limit must be determined To do this move the drive with the arrow buttons to the position of the first limit 4 The value for the opposite limit must be determined To do this move the drive to the position of the opposite limit 5 The menu displays a recommended distance between the two limits This value is to be checked and corrected if neces...

Page 56: ...while the reference search is active The actuator poses a crushing hazard 1y 5 1 _ 4 Clear Limits You can use the Clear Limits menu to delete limits that are present for the selected encoder CAUTION Deleting the encoder limits may result in additional danger of crushing or could damage the mechanical stops 1y 5 2 Actuator Shows the motor that is connected to the selected drive see table on page 11...

Page 57: ...and current operating state see table Parallel output matrix page 11 4 1y 5 4 _ 1 Delay A delay time can be defined for the transition from Cleared to Set 1y 5 4 _ 2 Set State 1y 5 4 _ 3 Cleared State To adjust the digital outputs for each of the components connected to them the physical properties of the relevant state Set Cleared can be defined for each output A or B You can select individually ...

Page 58: ...l Control button is available 1y 6 1 Modes Activate or deactivate the Automatic and Servo Center operation modes Note Manual mode cannot be deactivated 1y 6 2 Jobs Activate or deactivate jobs see table Jobs page 11 5 1y 6 3 Left Right buttons Define different properties of the Right Left buttons 1y 6 3 1 Jog Enable The functions listed here can be allowed or turned off in reference to the individu...

Page 59: ...is used to set up three parameters When the operating mode switches to Manual the position of the drive is kept active at that time by these three parameters Power is normally turned off to the drive in Manual mode The de energized drive may be shifted by an external force in the case of unfavorable conditions in the client s system The drive can be actively maintained in its position in Manual mo...

Page 60: ...lected buttons or input fields are available for use Labels This screen contains the details on the label which is affixed to the D MAXE Controller housing MAC ID firmware number and the D MAXE Controller software number D MAXE Controller serial number Backup Restore Note On a D MAXE 2 or D MAXE 3 Controller Manual operation mode must be selected on both drives Backup You can use the Backup menu t...

Page 61: ...D MAXE 3 Controller a drive is selected from which the settings for all drives are restored simultaneously from a backup Therefore only one restore is required 1y 7 8 1 from previous backup The settings from a backup saved by the customer are restored Note If no backup has been performed yet in the D MAXE system this menu is not available 1y 7 8 2 factory settings The factory settings are restored...

Page 62: ... network Note The MAXNET address the MAXNET cluster address is only to be changed in accordance with the appropriate instructions in Supplementary Operating Instructions see system documentation or following consultation with a member of staff at Fife Tidland GmbH MAXNET ID Cluster ID Use Cannot be edited Not visible A system distributed over several devices and present once in the network Cannot ...

Page 63: ...ively on a D MAXE operator interface Note These parameters have no effect on how the connected devices operate They are evaluated by the operator interfaces only to provide clearer display Applications that are not set up or are assigned incorrectly have no effect on the functionality of devices Figure 7 7 shows an example of a distributed system consisting of three D MAXE Controllers and a SE 46 ...

Page 64: ...ive 1 Guiding e g offset pivot guide 1 2 D MAXE Controller with address 1 Drive 2 Sensor positioning 2 1 D MAXE Controller with address 2 Drive 1 Guiding e g offset pivot guide 3 1 D MAXE Controller with address 3 Drive 1 Sensor positioning 3 2 D MAXE Controller with address 3 Drive 2 Sensor positioning on the second page of the display 16 7 SE 46 Sensor on the second page of the display Figure 7 ...

Page 65: ...ary and names for the menu structures with distributed arrangement n 1 99 All the devices that belong to an application have the same number n B used as Every device inside an application has a Sub Function with its menu structure A menu structure for each application is marked as the Main Control All other menu structures are Sub Function A B ...

Page 66: ...nt for Customer Service Manual mode All buttons are available Servo Center and Automatic mode Only selected buttons are available 1y 9 1 Measurements Display of values of the D MAXE system 1y 9 1 1 Sensors 1y 9 1 2 Encoder 1y 9 1 3 Digital Inputs Connection X1 1y 9 1 7 Measured Values 1y 9 1 9 Sensor Current 1y 9 2 Simulate Outputs Used to test components connected to the digital outputs ...

Page 67: ...MENUS 1Y 9 SERVICE 7 28 D MAXE with OI TS www maxcessintl com MI 2 292 1 C Menüs fm CAUTION Actions may be initiated in the connected components ...

Page 68: ...k No maintenance work is required on the D MAXE Controller or operator interface To clean the display on the operator interface Depending on how dirty the environment is carefully wipe off the operator interface display at regular intervals with a soft dry cloth If the display becomes very dirty a moist cloth can be used to clean it A mild detergent can be used to dissolve grease Note Do not use a...

Page 69: ...lectrical power to the D MAXE system 2 Remove all cables from the modules of the D MAXE system 3 Disassemble the modules of the D MAXE system 4 Modules of the D MAXE system can be stored according to the specified ambient conditions see Transport and storage page 3 1 OR The modules of the D MAXE system must be disposed of according to national requirements ...

Page 70: ...nterface Procedure 1 Check the LEDs on the individual modules of the D MAXE systems see table page 10 2 2 Check the icons that appear in the display of the D MAX operator interface see table page 10 4 3 Check possible causes for faulty behavior Frequent causes are connections or settings on the D MAXE system see table page 10 6 4 Check the faulty behavior and possible causes Often the cause is inc...

Page 71: ...ion Check plug and cable Yellow 10mbps connection or half duplex connection Check switch and cable PR Off No power supply Are the power supplies correctly connected to the X6 See Electrical connection page 3 6 Is a fuse blown See Fuse replacement page 10 11 Red Power supply voltage too low internal voltage outside tolerance or internal temperature too high Check voltages and or temperature See 1y ...

Page 72: ... 2 292 1 C D MAXE operator interface OI TS Faulty behavior Possible cause Remedy Incorrect actions are performed or none at all The touch screen is calibrated incorrectly Test the touch screen see Debugging page 4 5 Recalibrate if necessary see Settings page 4 5 ...

Page 73: ...er supplies must be connected to the D MAXE Controller see Electrical connection page 3 6 Is a fuse blown See Fuse replacement page 10 11 Power backfeed from motor motor acting as generator Are external forces acting on the motor Eliminate the external forces Is the motor under heavy load This message appears briefly when heavy loads are being braked Short circuit in the motor cable or motor Check...

Page 74: ...al for web speed and The ASC function on the selected actuator has been activated and triggered and the motor is locked If locking was not intended check the sensor signal and ASC thresholds see 1y 9 1 1 Sensors page 7 27 and 1y 3 y6 ASC page 7 4 The motor is locked because of an external signal e g PIOX fieldbus application control If you did not intend for the motor to be locked check the digita...

Page 75: ...r Wrong actuator selected Select Manual mode and check whether the correct actuator is selected Select devices actuators page 5 2 An asterisk appears in the header before the menu identification Local Control has been taken over Limit Local Control Local Control must be limited to ensure that the system can run as a whole see item 2 Local Control page 7 2 Is activation by means of the digital inpu...

Page 76: ...coders are counting see item 1y 9 1 2 Encoder page 7 27 in section 1y 9 Service For more information about the encoders refer to the Supplementary Operating Instructions in the system documentation Are you using the correct motor Check the motor see item 1y 5 2 Actuator page 7 17 in section 1y 5 Hardware and table Actuators page 11 6 For further information about the motor refer to the system diag...

Page 77: ...et or is set incorrectly Check the measurement range of the sensors and or encoders you are using see item 1y 5 1 1 3 Field of View page 7 13 Sensor or item 1y 5 1 _ 2 Travel Length page 7 16 Encoder in section 1y 5 Hardware For further information see the Supplementary Operating Instructions in the system documentation The length unit is set incorrectly Check the length unit see item 1y 6 5 Unit ...

Page 78: ...e 7 4 in section 1y 3 Job Cable connections are loose Check all cable connections to make certain they are securely fastened The actuator moves in the wrong direction in Automatic mode The polarity is set incorrectly Reverse the polarity see 1y 3 y8 Polarity page 7 8 in section 1y 3 Job Wrong job selected Select Manual mode and check whether the correct job is selected see Select jobs page 5 3 The...

Page 79: ...ervo center transducer is not receiving a signal Check the distance between the servo center transducer and the measuring point WARNING It may be necessary to move the actuator to adjust the servo center transducer There is a risk of cutting injuries on the web and crushing injuries on the actuator Do not touch the edges of the material web Perform the adjustment only when the machine is stopped a...

Page 80: ...lying power after replacing fuses verify correct power supply wiring per Figure 3 7 If the units will not power on after fuses are replaced and correct power supply connections have been verified the units must be returned to Maxcess for repair Controller fuses 1 To access the controller fuses remove the screws A that secure the power end cover assembly to the enclosure Carefully remove the assemb...

Page 81: ...mm 2 36 in D MAXE 1 D MAXE 2 93mm 3 66 in D MAXE 3 Weight 1 0kg 2 2 lbs D MAXE 1 D MAXE2 1 2 kg 2 65 lbs D MAXE 3 Protection class IP54 according to DIN EN 60529 Ambient conditions Ambient temperature 0 C to 60 C 32 to140 F NOTE 2 Relative humidity 10 to 95 non condensing Altitude above sea level maximum 3000m 9842 ft Maximum output current 4 0A drive Fuse protection Control power 6 3A delay Bussm...

Page 82: ...ure 0 C to 60 C 32 to 140 F Relative humidity 10 to 95 non condensing Altitude above sea level maximum 3000m 9842 ft Inputs and outputs of the D MAXE Controller Communication interface based on Ethernet 100Mbps full duplex Note 3 Electromechanical drive Maximum 4A drive Hydraulic servo valve 50mA with or without lock valve 24V or 48V maximum 4A Motor Power Amplifier MPA 10mA with MPA locking signa...

Page 83: ...d to ensure that connected accessory devices sensors encoders actuators and operator interfaces work properly Note 2 The unit should always be mounted with good thermal contact to a large metal body such as a guide or machine frame Some applications with very large drive and accessory load currents may require ambient temperature de rating Note 3 Connectors X2 1 and X2 2 provide access to an integ...

Page 84: ...for moving the drive in Manual and Servo Center modes Offset of the guide point RGPC in Automatic mode Parallel output matrix The menu 1y 5 4 Digital Outputs page 7 17 can be used to adjust the assignment of the logical state 1 or 0 to the electrical state active low active high high impedance If there are differences compared to the table they are described in the Supplementary Operating Instruct...

Page 85: ...nnot be used differently than listed in the table Customer specific software adjustments of this type are described in the Supplementary Operating Instructions for the D MAXE system and are included in the system documentation Job Connection Type of Guiding A S1 X5 1 Edge guiding B S2 X5 2 Edge guiding C S3 X9 1 Edge guiding D S4 X9 2 Edge guiding E S1 S2 X5 1 2 Center guiding or slave guiding F S...

Page 86: ... Trac 200 0 6A NO TACH 2 05K 0 6A 48 VDC M352555 Motor tachless 2 05K Tachless Symat 25 1 3A NO TACH 3 48K 1 3A 48 VDC M351418 Motor tachless 3 48K Tachless Symat 50 0 2A NO TACH 5 11k 0 2A 24 VDC M319177 Motor tachless 5 11K Pro Trac 150 0 6A MOTOR 6 81K 0 6A 48 VDC M136115 Motor 6 81K Pro Trac 200 0 6A MOTOR 8 66K 0 6A 48 VDC M328091 Motor 8 66K MicroSymat Symat 25 8 0A MOTOR 11K 8 0A 36 VDC M13...

Page 87: ...50mA HYDR 64 9K 50mA 24 VDC Hydraulic proportional valve 64 9K 48V LVALVE 78 7K 0 6A 48 VDC Hydraulic proportional valve and 48V locking valve 78 7K 24V LVALVE 95 3K 1 2A 24 VDC Hydraulic proportional valve and 24V locking valve 95 3K 50mA HYDR AXC 121K 50mA 24 VDC Hydraulic servo valve 121K Zero overlapped valve 48V LVALVE AXC 154K 0 6A 48 VDC Hydraulic servo valve 154K Zero overlapped valve with...

Page 88: ...wing standards EN 61326 1 Radiated Emissions Class A Conducted Emissions Class A FCC 47 CFR Part 15 Class A ANSI C63 4 Class A EN 61000 4 2 4kV 8kV EN 61000 4 3 10V m EN 61000 4 4 2kV 1kV EN 61000 4 5 2kV 1kV EN 61000 4 6 3Vrms Connection Cable lengths maximum Sensors except SE 26 26A 50m 164 ft Sensor SE 26A 25m 82 ft Parallel interface 50m 164 ft Servo center transducer 50m 164 ft Servo valves 5...

Page 89: ...ces RGPC 50 51 External input device for moving the guidepoint RCAL 20 External input device for easier sensor calibration of edge sensors RCAL 26 External input device for easier sensor calibration of line sensor SE 26 SE 26A Assembly accessories Wall bracket for D MAXE Controller Wall bracket for operator interface ...

Page 90: ...2 Jobs 3 Left Right buttons 4 Local Control 5 Unit 6 Hardlock 7 Administration 1 Labels 2 Serial Number 3 Backup Restore 4 Device Names 8 Network MAXNET Settings Customer Settings 9 Service 1 Measuring Points 2 Set Digital Outputs the set of menus depends on the selected operating mode and or on the programming Select operating mode 3 Automatic 2 Servo Center 1 Manual Menu level 2 Local Control 3 ...

Page 91: ...n the motor cable The motor is locked The motor works at maximum motor current The motor is actively locked in Manual mode hardlock The limit values of the encoder have been reached RCAL is active on the selected drive This symbol appears between the time when the first and second button on the RCAL 20 26 optional device is pressed The optional oscillator OSC is available in the selected job The o...

Page 92: ...has been programmed accordingly Deadband A range is defined around the guide point in the sensor field of view in which guiding is reduced or is not active at all in the Automatic operation mode Device Devices refer to the drives on the D MAXE Controllers present on D MAXE the network as well as any customer specific CM system menus or Gateways Drive The drive may be the motor of an actuator for e...

Page 93: ...lator PIC Designation of an optionally available controller RCAL Designation of an external input device for sensor calibration RCAL Designation of an external input device for sensor calibration RGPC Remote Guide Point Control Designation of an external activation system for offset of the guidepoint SC Servo Center SC is the abbreviation for the Servo Center mode Servo Center Operating mode The a...

Page 94: ...of the software are described in the Supplementary Operating Instructions for the D MAXE system and are included in the system documentation Web strip The web strip is the customer s material which is affected in its direction of movement as it is guided by the D MAXE system For simplicity sake these Operating Instructions will refer only to the web ...

Page 95: ...anying the product in a safe place This will allow us to help you more quickly in the event that service is required Addresses To request service or if you need replacement parts please contact one of the following addresses Fife Tidland GmbH Max Planck Straße 8 Siemensstraße 13 15 65779 Kelkheim 48683 Ahaus Deutschland Deutschland Telefon 49 6195 7002 0 Fax 49 6195 7002 933 E Mail service maxcess...

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