Maxcess D-MAXE Operating Instructions Manual Download Page 5

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III

CONTENTS

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D-MAXE with OI-B/OI-N

www.maxcessintl.com

MI 2-296 1 D

TROUBLESHOOTING

10-1

Troubleshooting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Display possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

LEDs on the D-MAXE Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

D-MAX operator interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

LEDs on the D-MAXE operator interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

LEDs L1 and L2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

LEDs X2 ... X6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

Icons in the display of the D-MAX operator interface . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

Faulty behavior and setting errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9

Faulty behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

Fuse replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

TECHNICAL DATA

11-1

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

D-MAXE Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

D-MAX operator interface OI-B or OI-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Inputs and outputs of the D-MAXE Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

Parallel input matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

Parallel output matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7

Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

Cable lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

Accessories (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11

Input devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11

Assembly accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11

MENU STRUCTURE D-MAXE CONTROLLER

12-1

Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

OPERATOR INTERFACE MENU STRUCTURE

13-1

Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

Summary of Contents for D-MAXE

Page 1: ...FIFE GUIDING SOLUTIONS D MAXE with OI B OI N Operating Instructions MI 2 296 1 D EN...

Page 2: ......

Page 3: ...or interface OI B or OI N 3 5 Electrical connection 3 6 Emergency Stop 3 6 Power supply of D MAXE Controller 3 6 Power supply of D MAX operator interface OI B or OI N 3 6 Connecting the sensors actuat...

Page 4: ...s 7 1 1y 2 Remote Control 7 2 1y 3 Job Settings 7 4 1y 4 Servo Center 7 16 1y 5 Hardware IOs 7 19 General information about these menus 7 20 General information about these menus 7 30 1y 6 Control Opt...

Page 5: ...e 10 6 Faulty behavior and setting errors 10 9 Faulty behavior 10 12 Fuse replacement 10 14 TECHNICAL DATA 11 1 General information 11 1 D MAXE Controller 11 1 D MAX operator interface OI B or OI N 11...

Page 6: ...ponsible for commissioning operating or maintaining the D MAXE systems The Operating Instructions must be carefully kept and must always be available throughout the service life of the D MAXE system N...

Page 7: ...flawless technical condition Unauthorized conversions or changes to the D MAXE system are not permitted Any other use of the D MAXE system requires the prior approval of Maxcess Note The modules of th...

Page 8: ...ntroller For the drive of three independent control loops or combinations of control loops with automatic sensor positioners D MAX Operator interfaces Operator interface for desk installation or wall...

Page 9: ...terface OI B 2 A sensor 3 senses the web edge of a material web and determines the current position of the web The D MAXE 1 Controller receives this information and guides the material web 5 by means...

Page 10: ...for their activities may work on the D MAXE system Please note the following The content of these operating instructions The safety instructions printed on the unit The requirements of the machine ma...

Page 11: ...portant information Preventing hazards Installation and commissioning Damaged modules of the D MAXE system must not be installed or placed in operation Assembly work must be performed while the machin...

Page 12: ...place your hands on or near moving parts rollers material web etc during operation Danger of injury due to cutting on the edge of the material web Do not place your hands on the edge of the moving ma...

Page 13: ...ons Option Operator interface OI B OI N The model designation serial number and the firmware and software numbers are on the rating plates on the housing Assembly bracket for wall mounting of the D MA...

Page 14: ...hen the machine has been stopped and secured from being turned on again Installation location of D MAXE Controller Protection class IP54 Operating temperature 0 C 60 C see Technical Data page 11 1 Rel...

Page 15: ...INSTALLATION 3 3 D MAXE with OI B OI N www maxcessintl com MI 2 296 1 D Montage fm Figure 3 2 Dimensions of the D MAXE 3 controller with assembly bracket...

Page 16: ...tude above sea level maximum 3000m On a fixed machine part or on a wall Protect from vibrations Do not place close to powerful magnetic fields The electronic components may be damaged Protect from fal...

Page 17: ...ace through the cut out in the switch panel If this happens follow these steps Loosen the fastening screws on the plug in unit with a TORX 8 screwdriver Carefully pull the plug in unit out of the shaf...

Page 18: ...roller must be switched on and off via the machine s power distribution The D MAXE Controller must be connected to the power supply according to the information supplied at connector X6 of the control...

Page 19: ...maxcessintl com MI 2 296 1 D Montage fm Note Ensure that two wires from the power supply line are connected to the D MAXE controller with a power supply in the permitted range from 24V to 48V Figure 3...

Page 20: ...ata Connection Designation X1 Parallel inputs outputs X2 1 Ethernet X2 2 Ethernet X3 Servo Center transducer 1 Encoder 1 X4 Drive 1 X5 Sensor 1 S1 S2 X6 Power supply voltage X8 FifeNet OI TS X9 Sensor...

Page 21: ...Section 11 Technical Data Connection Designation X1 Parallel inputs outputs X2 1 Ethernet X2 2 Ethernet X3 Servo Center transducer 1 Encoder 1 X4 Drive 1 X5 Sensor 1 S1 S2 X6 Power supply voltage X7...

Page 22: ...ection or a half duplex connection is recognized 2 2 2 Off No Ethernet connection Green or Green flashing Ethernet connection detected Yellow Either a 10 mbps connection or a half duplex connection is...

Page 23: ...a proprietary protocol used for communication between D MAXE Controllers and D MAXE operator interfaces The MAXNET address of the D MAXE Controller must be different than the addresses of other contr...

Page 24: ...example x 1 is the operating mode currently selected in the system see Menu identification page 4 8 and Section 6 page 4 4 y Placeholder y in the example y A is the job currently selected in the syste...

Page 25: ...interfaces as well as the virtual operator interfaces LED displays on the operator interface OI not present on virtual operator interface Additional information about error messages that are displayed...

Page 26: ...display ESC key Cancel entry and exit menu Switch to the higher menu level Up Arrow Move up in a menu list Numeric entries in menus Down Arrow Move down in a menu list Numeric entries in menus Right A...

Page 27: ...tor interface menus 5 Gateway if installed 3 Status displays see item 12 Display of status symbols page 4 5 4 Shows the name of the D MAXE Controller can be edited see Menu 1y 7 1 Names page 7 46 5 Sh...

Page 28: ...tangle The function is active Hatched rectangle Key is available for use Empty rectangle Key disabled because a Remote Control is currently running this function No rectangle Key is not enabled 12 Dis...

Page 29: ...e in the selected job 4000 RCAL is active on the selected drive This symbol appears between the time when the first and second key on the RCAL 20 26 is pressed 0008 SGC Guiding depends on the web spee...

Page 30: ...Display menu level Menu area 1 Contains the menu structure in which the user moves about 2 The selected menu is marked by a square 3 The selected menu appears with the corresponding data in the infor...

Page 31: ...ited in Automatic and Servo Center modes Menu identification Each menu has its own identification This makes it possible to retrace every step in the control tree of the D MAXE system precisely see Fi...

Page 32: ...he D MAXE system is on the user level Menu levels Identifies the position of a menu within the structure If a letter appears it identifies the job selected for the display Job Connection Type of Guidi...

Page 33: ...e with the corresponding keys on the operator interface These user functions are described in the following sections The D MAXE system can also be operated via the X3 parallel interface see Parallel i...

Page 34: ...ateways that may be present Fig 4 5 describes how controllers and drives are identified in the status line To select a specific device press the A key until the desired menu appears or hold the A key...

Page 35: ...1 D Bedienung fm Filtering If the devices in the network are filtered and a device the user is searching for does not appear in the list filtering can temporarily be turned off with the F4 key see Di...

Page 36: ...identifies the position of the guidepoint Operator control options The following control options are available in Automatic mode Key Description Switching between existing devices is possible Switch t...

Page 37: ...lel to the rollers of the customer system Menu F2 key for Servo Center menu 2y The bar graph identifies the position of the Servo Center transducer s guidepoint Operator control options The following...

Page 38: ...anual menu 1y The bar graph identifies the position of the guidepoint of the sensor selected with F4 Operator control options The following operating option are available in Manual mode Key Descriptio...

Page 39: ...identifications that may be active in Automatic mode From the large number of possible controller types customer specific programming selects the controller types that have the required functionality...

Page 40: ...page 7 43 Menu Move the guidepoint to the desired position with the arrow keys A triangle and guidepoint shift percentage appear under the bar graph at the point to which the guidepoint was moved Res...

Page 41: ...you want to change Use the Up Arrow and Down Arrow keys to change the selected digit Save the entry with the Enter key The new setting is accepted into the system or Press the ESC key to cancel the e...

Page 42: ...Arrow key and the Down Arrow key to mark with a border the entry in the list you want to select Use the Right Arrow key to activate the entry and the Left Arrow key to deactivate the entry Save the e...

Page 43: ...u structure of the OI menu operator interface Format of menu identification b a a If there are multiple devices in the D MAXE system the second place in the menu identification changes depending on th...

Page 44: ...menu is used to set the desired language for menu guidance Menu Key sequence for menu 1 a 1 The current setting for the Language parameter is shown here Enable the parameter for input Input Menu 1 a 1...

Page 45: ...s fm Menus 1 a 2 Control Options This section describes menus that are used for the basic setup and assignment of the devices to be displayed These settings apply only to the relevant operator interfa...

Page 46: ...the actuator in the customer system and the position of the operator interface Menu Key sequence for menu 1 a 2 1 The current setting for the BMP Orientation parameter is shown here Select the device...

Page 47: ...describe the Application Filter parameter Input Menu 1 a 2 2 1 Application Filter Select the desired Filter Type The following views filter types are possible on a distributed system All Devices View...

Page 48: ...OPERATOR INTERFACE MENUS 5 6 D MAXE with OI B OI N www maxcessintl com MI 2 296 1 D Menu 1 a 2 2 2 Selected Application Enter the Selected Application...

Page 49: ...AXE system starts Menu Key sequence for menu 1 a 2 3 Switch to the menus that describe parameter Connect on start Input Menu 1 a 2 3 1 Connect on start Select between the device that was detected firs...

Page 50: ...se the Display Settings menu to set the properties of the display yourself Menu Key sequence for menu 1 a 3 Switch to the menus that write the Display Settings Input Menu 1 a 3 1 Contrast Set the desi...

Page 51: ...is required when ordering replacement parts or for service inquires Menu Key sequence for menu 1 a 4 Switch to the menus that write the Configuration Display Menu 1 a 4 1 Serial Number Shows the seria...

Page 52: ...tings of the network for ports X2 X6 Menu Key sequence for menu 1 a 5 Switch to the menus that describe Network X2 X6 Menu 1 a 5 1 TCP IP X2 X6 The following parameters can be viewed and changed Menu...

Page 53: ...o show information about the D MAXE system that is important for Customer Service Menu Key sequence for menu 1 a 6 Switch to menus Input Menu 1 a 6 1 Measuring Points The following parameters can be d...

Page 54: ...ors must be properly connected to the D MAXE system It is also important to become familiar with the basic operation of the user interface see User interface page 4 2 Commissioning Once all assembly a...

Page 55: ...cal power to the D MAXE system When the system is turned on the last operating mode to be selected is active 2 It may be necessary to change the language for menu guidance on the operator interface se...

Page 56: ...ters OSC or PIC are found in the selected job these parameters must first be switched to the OFF state see also the Operating Instructions D MAXE OSC or D MAXE PIC 13 Set the Polarity parameter see Me...

Page 57: ...er level The key sequence for a given menu is always based on the assumption that the D MAXE system is in the user level To do this continue pressing the ESC key or hold it down until you reach the us...

Page 58: ...ces externally A Gateway to external fieldbus systems see Section 2 in Display user level page 5 5 appears before the menu identification of the status line to identify remote control see Section 6 in...

Page 59: ...LER MENUS 1Y 2 REMOTE CONTROL 7 3 D MAXE with OI B OI N www maxcessintl com MI 2 296 1 D Prozessor bedienung fm The control sources for parameter turn remote control on and off Save the entry or cance...

Page 60: ...tified by a capital letter in the status line see 5 9 Manual mode All parameters are available The identification of the job appears again in lower menu levels The two identifications do not match How...

Page 61: ...int Offset can also be set in menu 3y 3 y1 or directly on the user level of Automatic mode see Shift guidepoint page 5 19 Menu Key sequence for menu 1y 3 y1 The current setting of the Guidepoint Offse...

Page 62: ...parts being crushed against the actuator Note The sensors must be calibrated before the automatic setup see 7 20 Description The Auto Setup menu is used to calibrate parameters Gain 7 7 and Polarity...

Page 63: ...adjust the guide sensitivity of the selected drive Menu Key sequence for menu 1y 3 y3 The current setting for the Gain parameter is shown here Enable the parameter for input Input Menu 1y 3 y3 1 Gain...

Page 64: ...of the D MAXE system if the software has been programmed accordingly Menu Key sequence for menu 1y 3 y4 The OSC menu appears There are two variants available for the optional oscillator OSC Commissio...

Page 65: ...here is no direct feedback available from the drive to the sensor The PIC controller is only present in a job of the D MAXE system if the software has been programmed accordingly Menu Key sequence for...

Page 66: ...ASC parameter is activated the web is guided as long as it is within the restricted field of view of the sensor This is indicated by the ASC 0010 icon in the display If the web leaves the limited fie...

Page 67: ...nung fm Input Menu 1y 3 y6 1 ASC State Set the ASC State to On or OFF Menu 1y 3 y6 2 ASC Threshold 1 Pos Set ASC Threshold 1 Pos The value that is entered must be positive Standard value 90 Menu 1y 3...

Page 68: ...of the sensor 2 guiding is performed Menu Key sequence for menu 1y 3 y7 The current setting for the Deadband parameter is shown here Enable the parameter for input Input Menu 1y 3 y7 1 Deadband Standa...

Page 69: ...e Polarity menu is used to set the guiding direction of the selected drive for Automatic mode Menu Key sequence for menu 1y 3 y8 The current setting for the Polarity parameter is shown here Enable the...

Page 70: ...rogrammed accordingly If the Speed Gain Control parameter is activated ON guiding depends on web speed This is indicated by the SGC 0008 icon in the display This icon flashes when the web speed is too...

Page 71: ...ximum speed of the motor on the selected drive Menu Key sequence for menu 1y 3 y10 The current setting of the Max Actuator Speed parameter appears Enable the parameter for input Input Menu 1y 3 y10 1...

Page 72: ...nus that are used to set up the properties for Servo Center mode SC is used as an abbreviation for Servo Center Manual mode All parameters are available Servo Center mode Only selected parameters are...

Page 73: ...sitivity of the Servo Center transducer on the selected drive Menu Key sequence for menu 1y 4 2 The current setting for the SC Gain parameter is shown here Enable the parameter for input Input Menu 1y...

Page 74: ...is used to set the guide direction of the Servo Center transducer on the selected drive Menu Key sequence for menu 1y 4 3 The current setting for the SC Polarity parameter is shown here Enable the pa...

Page 75: ...ienung fm 1y 5 Hardware IOs This section contains a description of menus that can be used to view and set up the properties of the connected input and output devices Manual mode All parameters are ava...

Page 76: ...nus The analog sensors present in the system must be calibrated Each sensor in the system must be calibrated on the controller to which the sensor is connected Note It is possible that special sensors...

Page 77: ...296 1 D Prozessor bedienung fm Note All menus for all sensor connections are always available even if the connections are not assigned Therefore the connections that are used must be correctly selecte...

Page 78: ...inst the actuator Note It is essential to follow the instructions for installation of the sensor in the corresponding Operating Instructions Note For center guiding the following sequence must be perf...

Page 79: ...eld of view Move the drive until the material web has been completely removed from the sensor s field of view or Remove the material web from the sensor s field of view manually Determine the referenc...

Page 80: ...for the relevant customer application the entry should be set to the default value 0 See 7 25 Menu 1y 5 1 1 1 4 4 Result If the determined contrast is great enough for guiding Successful appears in th...

Page 81: ...hould be set to the default value 0 The following explanation of menus is based on the example of the S01 sensor connected to X5 1 Menu Key sequence for menu 1y 5 1 1 3 The current setting for the Dim...

Page 82: ...parameter can only be evaluated if corresponding customer specific programming is present The following explanation of menus is based on the example of the S01 sensor connected to X5 1 Menu Key seque...

Page 83: ...MAXE with OI B OI N www maxcessintl com MI 2 296 1 D Prozessor bedienung fm Note If the message Recalibration Required appears in the display the sensor calibration was not correct or the type of sen...

Page 84: ...hown in the bar graph Start the sequence for calibrating the Line Speed parameter Menu 1y 5 1 5 1 1 Set Minimum Speed The reference value for the minimum web speed must be determined To do this the ma...

Page 85: ...he web Menu 1y 5 1 5 3 3 Result If the result determined from the reference values can be used for web speed dependent guiding Successful appears in the display Save the entry or cancel OR If the diff...

Page 86: ...are used to calibrate the motor encoder on input X10 General information about these menus An incremental position transducer encoder can be connected to each drive on the D MAXE to record positions T...

Page 87: ...I 2 296 1 D Prozessor bedienung fm The following sections describe the 1y 5 1 _ 1 Calibration 1y 5 1 _ 2 Dimension 1y 5 1 _ 3 Recover Reference Point 1y 5 1 _ 4 Clear Encoder Limits menus These explan...

Page 88: ...result in danger of crushing or could damage the mechanical stops Description You can use the Encoder menu to calibrate a connected position transducer encoder for the selected drive The Servo Center...

Page 89: ...1 The encoder signal currently present is displayed Enable the parameter for input Start the sequence for calibrating the Encoder X3 parameter Menu 1y 5 1 7 1 1 1 ENTER to SC The drive first moves to...

Page 90: ...Menu 1y 5 1 7 1 3 3 Jog to First Limit The drive moves to the position of the first threshold Move the drive to the first limit Determine the first threshold Menu 1y 5 1 7 1 4 4 Jog to Opposite Limit...

Page 91: ...RE IOS 7 35 D MAXE with OI B OI N www maxcessintl com MI 2 296 1 D Prozessor bedienung fm Change the value of the selected digit Confirm the value that was entered Menu 1y 5 1 7 1 6 6 Save Settings Sa...

Page 92: ...e derived from calibration of the encoder see also Menu 1y 5 1 7 1 5 page 7 34 Enter the distance The drive must be moved to its thresholds and the distance must be measured Enter the measured distanc...

Page 93: ...with OI B OI N www maxcessintl com MI 2 296 1 D Prozessor bedienung fm Input Menu 1y 5 1 7 2 1 Dimension Position the cursor under the digit whose value you want to change Change the value of the sel...

Page 94: ...to perform a calibration again Thresholds can be lost if the electrical power of the encoder has been turned off for example Menu Key sequence for menu 1y 5 1 7 3 Start the sequence for recovering the...

Page 95: ...RE IOS 7 39 D MAXE with OI B OI N www maxcessintl com MI 2 296 1 D Prozessor bedienung fm Menu 1y 5 1 7 3 2 2 Wait for SC The drive moves to the Servo Center position Menu 1y 5 1 7 3 3 3 Save Settings...

Page 96: ...crushing or could damage the mechanical stops Description You can use the Clear Encoder Limits menu to delete limits that are present for the selected encoder Menu Key sequence for menu 1y 5 1 7 4 Ena...

Page 97: ...t devices of the D MAXE Controller Menus Key sequence for menus Menu 1y 5 2 Actuator Display of the motor connected to the selected drive see Actuators page 11 8 Menu 1y 5 3 Digital Inputs Display of...

Page 98: ...can be defined for the transition from Cleared to Set To adjust the digital outputs for each of the components connected to them the physical properties of the relevant state Set Cleared can be define...

Page 99: ...operating the D MAXE Controller Manual mode All parameters are available Servo Center and Automatic mode Only the Remote Control parameter is available Menu Key sequence for menus Menu 1y 6 1 Mode En...

Page 100: ...6 4 Remote Control Turn Remote Control on and off see also 1y 2 Remote Control page 7 2 Menu 1y 6 5 Length Unit Setting up the desired length unit Note If the Dimension parameter see 7 25 is used for...

Page 101: ...ormally turned off to the drive in Manual mode If general conditions are unfavorable in the customer system it may happen that the drive is mis adjusted while the power is turned off To prevent this f...

Page 102: ...available Servo Center and Automatic mode Only selected parameters are available Menu Key sequence for menus Menu 1y 7 1 Names The designations of the device D MAXE Controller and drive can be change...

Page 103: ...MAX operator interface OI or virtual OI Note These parameters have no effect on how the connected devices operate They are evaluated by the operator interfaces only to provide clearer display Applica...

Page 104: ...p part of the list All Devices 1 D MAXE Controller with address 1 CM Main operation MSCG Moving Sensor Center Guide D1 Sensor positioning D2 Sensor positioning 2 D MAXE Controller with address 2 D1 Gu...

Page 105: ...ed to form applications Thus an application consists of several menu structures in a distributed arrangement see Figure 7 2 These menu structures with distributed arrangement are logically combined an...

Page 106: ...application This menu structure makes the main operation of this application available There are three different ways to view a system configured in this manner with n operator interface View of All...

Page 107: ...u Key sequence for menu 1y 7 5 Switch to the menus that describe the properties of the Distributed system parameter Input Menu 1y 7 5 1 Application ID Entered the desired application identification n...

Page 108: ...te A device is selected for a D MAXE 2 or D MAXE 3 controller from which the settings are saved simultaneously for all the controller s drives Therefore only one backup is required Menu Key sequence f...

Page 109: ...device is selected for a D MAXE 2 or D MAXE 3 controller from which values are restored from a backup copy simultaneously for all the controller s drives Menu Key sequence for menu 1y 7 8 Enable the...

Page 110: ...ctory settings are restored Note This process must only be performed when it has been requested after consultation with an employee of Fife Tidland GmbH Note If nothing appears on the display of the o...

Page 111: ...wing parameters Menu 1y 8 1 1 IP Address Menu 1y 8 1 2 Subnet Mask Menu 1y 8 1 3 Gateway Menu 1y 8 1 4 DHCP Menu 1y 8 2 MAXNET Internal addressing Menu 1y 8 2 1 MAXNET Address Note This address should...

Page 112: ...eldBus Display of properties of the fieldbus Menu 1y 8 3 1 FieldBus Type Menu 1y 8 3 2 FieldBus State Menu 1y 8 3 3 FieldBus Data For the meaning of the data please refer to the Supplementary Operatin...

Page 113: ...er and Automatic mode Only selected parameters are available Menu Key sequence for menus Menu 1y 9 1 Measuring Points Display of values of the D MAXE system Menu 1y 9 1 1 Sensors Menu 1y 9 1 2 Encoder...

Page 114: ...9 SERVICE 7 58 D MAXE with OI B OI N www maxcessintl com MI 2 296 1 D Menu 1y 9 3 Errors Warnings Display of errors and warnings that occurred Menu 1y 9 3 1 Errors Warnings Actual Menu 1y 9 3 2 Error...

Page 115: ...nce work No maintenance work is required on the D MAXE Controller or operator interface To clean the display on the operator interface Depending on how dirty the environment is carefully wipe off the...

Page 116: ...power to the D MAXE system 2 Remove all cables from the modules of the D MAXE system 3 Disassemble the modules of the D MAXE system 4 Modules of the D MAXE system can be stored according to the specif...

Page 117: ...n the display of the D MAX operator interface Note The LEDs marked with are not available on the virtual D MAX operator interface Procedure 1 Check the LEDs on the individual modules of the D MAXE sys...

Page 118: ...on Check plug and cable Yellow 10mbps connection or half duplex connection Check switch and cable PR Off No power supply Are the power supplies correctly connected to the X6 See Electrical connection...

Page 119: ...es Remedy Error messages EN Off No Ethernet connection Check plug and cable PWR Off No power supply Are the power supplies correctly connected to the X6 See Electrical connection page 3 6 Is the fuse...

Page 120: ...ages L1 Power Off No power supply Is the power supply correctly connected to the X1 see Electrical connection page 3 6 Is a fuse blown see Fuse replacement page 10 14 Green flashing Power supply volta...

Page 121: ...Error messages Yellow LED On may flash briefly Communication error Check the plug and cable of the connected device Yellow and green LED Off No connection Check the plug and cable of the connected dev...

Page 122: ...Two power supplies must be connected to the D MAX Controller see Electrical connection page 3 6 Is a fuse blown See Fuse replacement page 10 14 0006 Power feedback from motor motor acting as generato...

Page 123: ...sible to move in one direction away from this limit If this message appears even though no threshold has been reached the thresholds have been moved To restore the basic values switch to Servo Center...

Page 124: ...1 Sensors page 7 57 and Menu 1y 3 y6 ASC page 7 10 0100 The motor is locked because of an external signal e g PIOX fieldbus application control If you did not intend for the motor to be locked check...

Page 125: ...se on the desired actuator Wrong actuator selected Select Manual mode and check whether the correct actuator is selected Selection of devices page 4 11 appears before the menu identification Remote co...

Page 126: ...whether the encoders are counting see item Menu 1y 9 1 2 Encoder page 7 57 in section 1y 9 Service For more information about the encoders refer to the Supplementary Operating Instructions in the sys...

Page 127: ...incorrectly Check the measurement range of the sensors and or encoders you are using See item Menu 1y 5 1 1 3 Dimension page 7 25 Sensor or item Menu 1y 5 1 7 2 Dimension page 7 36 Encoder in section...

Page 128: ...n section 1y 3 Job Settings Cable connections are loose Check all cable connections to make certain they are securely fastened The actuator moves in the wrong direction in Automatic mode The polarity...

Page 129: ...The Servo Center transducer is not receiving a signal Check the distance between the Servo Center transducer and the measuring point WARNING It may be necessary to move the actuator to adjust the Serv...

Page 130: ...ity Before applying power after replacing fuses verify correct power supply wiring per Figure 3 5 If the units will not power on after fuses are replaced and correct power supply connections have been...

Page 131: ...maxcessintl com MI 2 296 1 D Fehlersuche fm Operator interface fuse To access the operator interface fuse remove the rear panel Replace the fuse and reinstall the rear panel F101 Power fuse 2 5A dela...

Page 132: ...6 in D MAXE 1 D MAXE 2 93mm 3 66 in D MAXE 3 Weight 1 0kg 2 2 lbs D MAXE 1 D MAXE2 1 2 kg 2 65 lbs D MAXE 3 Protection class IP54 according to DIN EN 60529 Ambient conditions Ambient temperature 0 C t...

Page 133: ...64 in Width 145 mm 5 71 in without cables Height 88 mm 3 47 in Weight 0 87 kg 1 92 lbs Protection class IP54 according to DIN EN 60529 with panel installation IP30 according to DIN EN 60529 with wall...

Page 134: ...r without lock valve 24V or 48V maximum 4A Motor Power Amplifier MPA 10mA with MPA locking signal Servo Center transducer Analog inductive Servo Center transducer Sensor input Maximum 20mA Preset rang...

Page 135: ...TECHNICAL DATA 11 4 D MAXE with OI B OI N www maxcessintl com MI 2 296 1 D TechnDaten fm...

Page 136: ...and operator interfaces work properly Note 2 The unit should always be mounted with good thermal contact to a large metal body such as a guide or machine frame Some applications with very large drive...

Page 137: ...and 5 for moving the drive in Manual and Servo Center modes Offset of the guide point RGPC in Automatic mode Parallel output matrix The menu Menu 1y 5 4 Digital Outputs page 7 42 can be used to adjust...

Page 138: ...e used differently than listed in the table Customer specific software adjustments of this type are described in the Supplementary Operating Instructions for the D MAXE system and are included in the...

Page 139: ...08 D Pro Trac 200 0 6A NO TACH 2 05K 0 6A 48 VDC M352555 Motor tachless 2 05K Tachless Symat 25 1 3A NO TACH 3 48K 1 3A 48 VDC M351418 Motor tachless 3 48K Tachless Symat 50 0 2A NO TACH 5 11k 0 2A 24...

Page 140: ...HYDR 64 9K 50mA 24 VDC Hydraulic proportional valve 64 9K 48V LVALVE 78 7K 0 6A 48 VDC Hydraulic proportional valve and 48 V locking valve 78 7K 24V LVALVE 95 3K 1 2A 24 VDC Hydraulic proportional va...

Page 141: ...compliance with the following standards EN 61326 1 Radiated Emissions Class A Conducted Emissions Class A FCC 47 CFR Part 15 Class A ANSI C63 4 Class A EN 61000 4 2 4kV 8kV EN 61000 4 3 10V m EN 61000...

Page 142: ...PC 50 51 External input device for moving the guidepoint RCAL 20 External input device for easier sensor calibration of edge sensors RCAL 26 External input device for easier sensor calibration of line...

Page 143: ...menu is not present in Servo Center mode The menu is only present if the customer software has been programmed accordingly A numeric entry follows An entry follows in which numbers and letters are pos...

Page 144: ...ER ENTER ENTER ENTER ENTER ENTER Sensor Setup Actuator Digital Inputs Digital Outputs Mode Enable Job Enable Jog Keys Remote Control Length Unit Hardlock Names Serial Number FW Number SW Number Distri...

Page 145: ...1y 3 z7 Deadband 1y 3 z8 Polarity 1y 3 z10 Max Actuator Speed 1y 3 z5 PIC 1y 3 z4 OSC 1y 3 z9 Speed Gain Control P P N S N continued in the Operating Instructions for the OSC continued in the Operatin...

Page 146: ...MENU STRUCTURE D MAXE CONTROLLER 12 4 D MAXE with OI B OI N www maxcessintl com MI 2 296 1 D 1y 4 SC Settings 1y 4 1 SC Offset 1y 4 2 SC Gain 1y 4 3 SC Polarity N ENTER N ENTER L ENTER A SC...

Page 147: ...02 1y 5 1 3 S 03 1y 5 1 4 S 04 1y 5 1 5 Line Speed 1y 5 1 7 Encoder 1y 5 1 8 Motor Encoder ENTER ENTER ENTER ENTER 1y 5 1 _ 1 Calibration 1y 5 1 _ 3 Dimension 1y 5 1 _ 4 Sensor Supervision S ENTER N...

Page 148: ...www maxcessintl com MI 2 296 1 D 1y 5 2 Actuator 1y 5 3 Digital Inputs L ENTER 1y 5 4 Digital Outputs ENTER 1y 5 4 1 Digital Output A 1y 5 4 2 Digital Output B 1y 5 4 _ 1 Delay 1y 5 4 _ 2 Set State 1...

Page 149: ...e 1y 6 2 Job Enable 1y 6 3 Jog Keys L ENTER L ENTER 1y 6 4 Remote Control L ENTER 1y 6 5 Length Unit L ENTER 1y 6 6 Hardlock ENTER 1y 6 6 1 Hardlock State 1y 6 6 2 Hardlock Gain 1y 6 6 3 Hardlock Pola...

Page 150: ...ial Number 1y 7 3 FW Number 1y 7 4 SW Number 1y 7 5 Distributed System ENTER 1y 7 5 1 Application ID 1y 7 5 2 Sub2P N ENTER N ENTER ENTER 1y 7 1 1 Device 1y 7 1 2 Drive N ENTER N ENTER 1y 7 7 Backup 1...

Page 151: ...8 1 TCP IP 1y 8 2 MAXNET 1y 8 3 FieldBus 1y 8 2 1 MAXNET Address 1y 8 3 1 FieldBus Type N ENTER ENTER 1y 8 1 1 IP Address 1y 8 1 2 Subnet Mask N ENTER N ENTER 1y 8 1 3 Gateway N ENTER 1y 8 1 4 DHCP L...

Page 152: ...2 Set Digital Outputs 1y 9 3 Errors Warnings 1y 9 2 1 Digital Output A 1y 9 3 1 Errors Warnings Actual ENTER 1y 9 1 1 Sensors 1y 9 1 2 Encoder L ENTER L ENTER 1y 9 1 3 Digital Inputs X1 1y 9 1 6 Netwo...

Page 153: ...rface These menus are used to set up the operator interface Note This menu structure is not available in this format when a virtual operator interface is used Legend A numeric entry follows An entry f...

Page 154: ...NTER F6G A A A ENTER ENTER 1 a 3 1 Contrast 1 a 3 2 Background Color N ENTER L ENTER 1 a 4 1 Serial Number 1 a 4 2 FW Number 1 a 4 3 SW Number BMP Orientation Application Filter Connect on start Log I...

Page 155: ...D MAX Men struktur Bedieneinheit fm 1 a 2 Control Options 1 a 2 1 BMP Orientation 1 a 2 1 1 D MAX D1 ENTER L ENTER 1 a 2 1 2 D MAX D2 L ENTER 1 a 2 2 Application Filter 1 a 2 2 1 Filter Type L ENTER...

Page 156: ...sintl com MI 2 296 1 D 1 a 5 Network X2 X6 1 a 5 1 TCP IP X2 X6 1 a 5 1 1 IP Address X2 X6 ENTER N ENTER 1 a 5 1 2 Subnet Mask X2 X6 N ENTER 1 a 5 1 3 Gateway X2 X6 N ENTER 1 a 5 1 4 DHCP X2 X6 L ENTE...

Page 157: ...as been programmed accordingly Deadband A range is defined around the guide point in the sensor field of view in which guiding is reduced or is not active at all in the Automatic operation mode Device...

Page 158: ...e oscillator PIC Designation of an optionally available controller RCAL Designation of an external input device for sensor calibration RGPC Remote Guide Point Control Designation of an external activa...

Page 159: ...adjustments of the software are described in the Supplementary Operating Instructions for the D MAXE system and are included in the system documentation Web strip The web strip is the customer s mate...

Page 160: ...a safe place This will allow us to help you more quickly in the event that service is required Addresses To request service or if you need replacement parts please contact one of the following address...

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