Matsusada R4G Series Instruction Manual Download Page 57

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7 Analog Control

R4G/R4GE series

7-6

Introduction of Pressure Welding Connector Tools

Product name/model name

Description/caution

Simple pressure welding tool
XY2B-7006
(Omron)

For usage, refer to the instruction manual for the tool.
The reliability of the pressure welding is assured.

Contact removal tool
XY2E-0001
(Omron)

Applicable socket
XG5M-2635-N (provided)
(for AWG26

･

28)

(Omron)

Safety will increase by attaching a special hood cover.
Semi-cover: XG5S-1301
Two semi-covers are provided for the socket at shipment.

When using flat cables, use the following sockets and strain reliefs manufactured by OMRON.

Socket

: XG4M-2630

Strain relief

：

XG4T-2604

Be sure to install the strain relief.

Summary of Contents for R4G Series

Page 1: ...F RA 001 2R3 Instruction manual MODEL R4G R4GE series B N 217 9 138 217 9 138 Rev 0 8 ...

Page 2: ... assumed with respect to the use of the information contained herein Moreover because Matsusada Precision is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless Matsusada Precision assumes no responsibility for errors or omissions Neither ...

Page 3: ...rdous situation which if not avoided may result in serious injury or death Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage Indicates danger warning caution Refer to the instruction manual when this symbol appears on the unit Frame or chassis terminal Indicates the possible danger of electric shock under specific conditio...

Page 4: ...roduct does not suit to install and use in places where children may be present The product is designed to be installed in places such as factories or laboratories Do not install and use it where children may be present Make sure to ground it When the product has a protection ground terminal or GND terminal make sure to ground it When the AC line input of it is an inlet type connect the attached p...

Page 5: ...ate the product with the right hand Use only your right hand to operate the product and keep your left hand away from it which can reduce the risk of electric current flowing through the left hand to the vital organs of the body in the event of an electric shock Do not touch the wiring load connected to the output and any terminals connectors during the operation or just after turning output off V...

Page 6: ...y result in malfunction In that case remove dust immediately Do not block the air inlet and outlet Secure 30 cm space at least around the openings If they are blocked the product cannot show the rated performance due to the internal temperature increase Moreover components deteriorate and it may result in smoke or fire Remove wiring to and from the product when work like welding near it is done Do...

Page 7: ... Connector TB1 and Function Setting Switch SW1 12 2 7 1 Remote Interface Connector TB1 12 2 7 2 Function Setting Switch SW1 13 2 8 When Connecting a Load with Accumulated Energy 13 3 Basic Operation to Output 14 4 Normal Operation 15 4 1 Operating Mode Description 15 4 1 1 Constant Voltage CV Mode 15 4 1 2 Constant Current CC Mode 15 4 1 3 Crossover Mode 15 4 2 Output ON OFF 16 4 3 Presetting the ...

Page 8: ...8 6 6 2 Stopping the Delay Trigger in an Emergency 38 6 6 3 Using the Delay Trigger Function in Master Slave Configuration R4G series with LGmb Option 38 7 Analog Control 41 7 1 Local Programming Mode Operation 41 7 2 Switching Local Remote Mode Voltage Current Mode Setting 41 7 3 Remote Programming 42 7 3 1 Voltage Program Setting with External Voltage 43 7 3 2 Voltage Program Setting with Extern...

Page 9: ...ner Since the series are equipped with not only overvoltage protection but also overcurrent protection as standard moreover support digital communication as well the series can be used in a wide range of applications from experiments to automation lines R4GE series is not equipped with D A converters 1 3 Features Voltage and current display with 4 digit indicators Despite its small size voltage an...

Page 10: ... 1 0 to 36 0 to 1 36 10 1 90 Approx 3 R4G E36 3 0 to 36 0 to 3 108 10 1 200 Approx 6 5 R4G E36 5 0 to 36 0 to 5 180 10 1 300 Approx 8 R4G E45 2 0 to 45 0 to 2 90 10 1 170 Approx 6 5 R4G E45 4 0 to 45 0 to 4 180 10 1 300 Approx 8 R4G E60 1 2 0 to 60 0 to 1 2 72 10 1 130 Approx 6 5 R4G E80 1 0 to 80 0 to 1 80 10 1 130 Approx 6 5 R4G E120 0 3 0 to 120 0 to 0 3 36 100 0 1 100 Approx 6 5 R4G E120 0 6 0...

Page 11: ...n circuit Overvoltage protection OVP Overcurrent protection OCP Power failure protection PFP Other functions Common to R4G R4GE series Key lock to prevent accidental operation Last setting memory R4G series ON OFF by Remote switch Remote sensing Status signal output Delay trigger function Multi set function Transient response time Recovery time 50μs at 10 100 load regulation Operating temperature ...

Page 12: ...R4G E18 2 0 5 1 2 1 2 10 R4G E18 3 0 5 1 3 1 2 15 R4G E18 5 0 5 1 5 1 5 4 20 R4G E18 10 1 2 10 3 5 25 R4G E36 1 0 5 2 2 1 2 10 R4G E36 3 0 5 2 4 1 2 15 R4G E36 5 0 5 2 4 1 2 15 R4G E45 2 1 4 4 2 2 15 R4G E45 4 1 4 4 5 5 20 R4G E60 1 2 1 4 4 1 2 10 R4G E80 1 1 4 4 1 2 10 R4G E120 0 3 1 7 7 1 2 10 R4G E120 0 6 1 7 7 1 2 10 R4G E160 0 45 2 10 10 1 2 10 R4G E250 0 3 3 15 15 1 1 5 R4G E360 0 2 3 25 25 ...

Page 13: ...heck the front panel rear panel and chassis for scratches dents or other signs of shock from transportation or handling If you find any abnormalities please contact the carrier and us 2 3 Precautions for handling For the input voltage check this instruction manual and the indication on the rear panel of the unit itself Do not provide any voltage out of the specifications Doing so may result in fir...

Page 14: ...of the product It prevents the unit from cooling Do not expose the unit to dusty corrosive or inflammable gas areas Do not install the product in a place where condensation may occur Do not use substitute parts or modify the internal circuits of the product For repair or modification please contact us Prevent liquids or metals from entering the product through the air inlet and outlet It may resul...

Page 15: ...meter 2 Ammeter 3 Remote enabled indicator REMOTE LED 4 OUTPUT ON indicator OUTPUT LED 5 OUTPUT ON OFF switch 6 Output terminal 7 Output terminal 8 GND terminal 9 Model name 10 Voltage mode indicator CV LED 11 Current mode indicator CC LED 12 Output voltage setting dial 13 FINE switch 14 Output current setting dial 15 SET switch SET LED 16 OVP OCP switch OVP OCP LED 17 LOCK switch LOCK LED 18 POWE...

Page 16: ...ut voltage 1 AC input connector R4G series INPUT AC V 1 The in INPUT AC V varies depending on the type of input voltage 1 AC input connector 2 Master Slave input output terminals TB2 3 Function setting switch SW1 4 One control ON OFF switch 5 Remote sensing ON OFF switch 6 Remote interface connector TB1 5 4 3 2 6 ...

Page 17: ...9 R4G R4GE series 2 6 External Dimensions Unit mm 2 6 1 Width 84 mm Model R4G E6 2 R4G E18 2 R4G E36 1 ...

Page 18: ...10 R4G R4GE series 2 6 2 Width 105 mm Model R4G E8 5 R4G E18 3 R4G E18 5 R4G E36 3 R4G E45 2 R4G E60 1 2 R4G E80 1 R4G E120 0 3 R4G E120 0 6 R4G E160 0 45 R4G E250 0 3 R4G E360 0 2 R4G E650 0 1 ...

Page 19: ...11 R4G R4GE series 2 6 3 Width 210 mm Model R4G E18 10 R4G E36 5 R4G E45 4 ...

Page 20: ...iring from the following pins should be short a few meters or lower TB1 PIN 1 2 3 5 7 10 15 16 17 21 26 When using this unit with the output terminal grounded a voltage equal to the output will be applied to TB1 pins Be careful because this may be dangerous However PINs 6 11 12 13 19 and 26 are insulated from other PINs For details refer to 7 4 2 Status Output Do not connect PIN 5 or PIN 10 on the...

Page 21: ...t Therefore the unit can be a malfunction and or the load s life might be affected When connecting to such a load be sure to connect a diode in series as protection against reverse current between the unit and the load as shown in the diagram below Select a diode to protect the unit and load from reverse current based on the following criteria 1 Rated reverse voltage resistance two times or higher...

Page 22: ...ction values for the overvoltage and overcurrent to the maximum R4G18 2 Set voltage current values to output Press OUTPUT ON OFF switch Starting output Setting voltage current values Setting OVP OCP Connecting the Load Press OUTPUT OUTPUT LED ON VOLTAGE CURRENT OVP setting Voltage setting dial OCP setting Current setting dial Starting output OVP OCP LED ON Press OVP OCP SET LED ON Press SET VOLTAG...

Page 23: ...A required voltage can be set unless it does not exceed the set current value 4 1 2 Constant Current CC Mode When the load current IL is greater than the setting value Iset IL Iset the unit operates in CC mode In CC mode the current will be constant at the set value Iset and the load voltage varies depending on the load RL Load resistance Vset Output voltage set value Iset Output current set value...

Page 24: ... the set current value on the ammeter for approx two seconds just as the same as when the SET switch is pressed 4 4 OVP Overvoltage Protection and OCP Overcurrent Protection OVP and OCP protect loads from programming errors improper voltage and current settings and power supply unit malfunctions Settings 1 Turn off the OUTPUT ON OFF switch 2 Press the OVP OCP switch For approx two seconds the OVP ...

Page 25: ... the output current becomes larger than the set OCP value OCP is activated and the output is turned off When OCP is activated the screen displays OCP Err5 for the R4G series and OC E5 for the R4GE series the output is turned OFF and the OUTPUT LED goes off To clear the state press the OUTPUT ON OFF switch The screen will shift from OCP Err5 for the R４G series and OC E5 for the R４GE series to the n...

Page 26: ...yed When the switch is pressed during the OVP OCP setting screen displayed the changeable digits of the OVP OCP set voltage current value are brightly displayed Pressing the FINE switch moves the digit the brightly lit digit where the setting value can be changed Turn the voltage or current setting dial to adjust the setting value of the specified digit When the OUTPUT ON OFF switch is ON OUTPUT L...

Page 27: ... To unlock the Normal or Full LOCK state press the LOCK switch again for two seconds or more Normal LOCK LOCK LED is unlit Full LOCK SET OVP OCP and LOCK LEDs are unlit The output voltage and current values are displayed on the screen Normal LCOK Full LOCK Locked functions Voltage current dial operation Voltage current preset values OVP OCP set values Preset values at multi set FINE switch Voltage...

Page 28: ...e OUTPUT ON OFF switch is OFF the output will keep turning off after recovery The Power Failure Protection PFP function can be set to ON enabled or OFF disabled on the PFP menu in the startup menu Refer to 6 3 Startup Menu 4 7 Last Setting Memory This unit has a built in last setting memory function that starts it up with the last setting state The unit memorizes the current settings after approx ...

Page 29: ...is reversed then the close open above is reversed The operation of the LS Remote Switch at power on In the case of ON enabled of the power failure protection function Turning off the AC input for the unit while the remote switch is open and in the output preparation state OUTPUT LED blinking will activate the power failure protection function When the AC input for the unit is turned on again the o...

Page 30: ...witch can be used with normal logic by setting LS Remote Switch to oFF in the startup menu Use it between PIN 10 and PIN 21 of the supplied MIL 26PIN male connector The R4G series comes with a remote connector but it is not short circuited between PIN 1 and PIN 21 Internal circuit S common TB1 10 21 TTL signal 4 7kΩ 100 Ω S common External connection External relay TTL LOW OUTPUT ON TTL HIGH OUTPU...

Page 31: ...ote connector TB1 is left open at factory shipment Interlock ON However the unit can output since the door switch function is disabled In the R4G series the LD Interlock function can be set ON or OFF in the startup menu When on is set the LD function will be enabled When oFF is set the LD function will be disabled Internal circuit S common TB1 7 10 TTL signal 4 7kΩ 100 Ω S common External relay Ex...

Page 32: ...leads from PIN 16 Sense and PIN 17 Sense on the TB1 to the load 3 Turn on the REMOTE SENSE ON OFF switch on the rear panel of the unit ４ Turn on the unit Never reverse the polarity of the remote sensing leads Doing so may result in failure If the sensing leads and load wires become long when using the remote sensing function the inductance of the load wires may cause oscillation and prevent normal...

Page 33: ...set to off will turn on the output which may apply the preset voltage and current to the load 5 2 Series Operation The output voltage can be increased by connecting two or more of the same units in series When connecting the units like the following diagram the output voltage will be the sum of the output voltage of each unit When connecting the units in series the voltage at every output terminal...

Page 34: ...age supplies the current Consequently the difference in output voltage such as E1 E2 becomes a fluctuation for the load When using the unit at constant current Set each unit to a constant current state The output current will be the sum of the output currents of each unit Do not apply a higher voltage than the rated one to the output of each unit A few mA of current will flow back to the units wit...

Page 35: ...be turned off If a slave unit detected it only the output of the detected slave unit will be turned off In order to turn on the output of a slave unit whose output has been turned off turn off the OUTPUT ON OFF switch on the master unit to reset everything and then turn it back on The above operation is applied to OVP LD Interlock and OCP In the master slave function the master unit sends setting ...

Page 36: ...6 Useful Features 28 R4G R4GE series 6 1 2 Master Slave Connection CO M cable Connectable up to 32 units Slave unit IN OUT Slave unit IN OUT Master unit IN OUT ...

Page 37: ...de pressing the OVP OCP switch will display the memory number Turn the current setting dial to select the memory number 3 Pressing the SET switch will blink the preset value of the selected memory number While blinking turn the voltage current setting dials to set the voltage and current values VOLTAGE CURRENT SET LED blinking Press and hold SET Select the memory number using the current setting d...

Page 38: ...e is recommended when switching the memory In multi set mode the memory number is displayed only when the SET or OVP OCP switch is pressed The memory number currently in use can also be checked by the blinking interval of the SET LED Mode No Blinking interval Memory a Memory b Memory c Memory d or later LOCK OCP SET OVP CV CC V A OUTPUT REMOTE LOCK OCP SET OVP CV CC V A OUTPUT REMOTE LOCK OCP SET ...

Page 39: ...ets the delay trigger function unit Unit number setting Sets the unit number PFP R4G series 4 R4GE series Power failure protection function setting Sets the power failure protection function LS Remote switch logic inverting function setting Sets the logic of the remote switch function Ld Interlock setting Sets the interlock function Only for the R4G series 6 3 1 Setting the Startup Menu While hold...

Page 40: ...ET OVP CV CC V A OUTPUT REMOTE LOCK OCP SET OVP CV CC V A OUTPUT REMOTE LOCK OCP SET OVP CV CC V A OUTPUT REMOTE LOCK OCP SET OVP CV CC V A OUTPUT REMOTE LOCK OCP SET OVP CV CC V A OUTPUT REMOTE LOCK OCP SET OVP CV CC V A OUTPUT REMOTE 2 In order to register settings and quit the menu press and hold the LOCK switch while the menu you want to register appears Note that all settings are initialized ...

Page 41: ...to the ON delay time setting change mode Turn the current setting dial to select the ON delay time 0 0 to 99 9sec In the case of R4GE When dEF is displayed initialize the settings to factory default Press and hold LOCK When dly is displayed possible to set ON OFF of the delay trigger function Turn the current setting dial to select on or oFF of the delay trigger function VOLTAGE CURRENT Press the ...

Page 42: ... mode either the voltage setting dial or the current setting dial can be used Counterclockwise Local Clockwise Remote e Press and hold the LOCK switch register settings VOLTAGE CURRENT Both is available Voltage setting dial Current setting dial Press the OVP OCP switch to change the OFF delay time Press OVP OCP Turn the current setting dial to change the OFF delay time setting VOLTAGE CURRENT Hold...

Page 43: ... for the R4G series and 1 for the R4GE series b Press and hold the LOCK switch register settings When unit is displayed possible to set the unit number 0 to 31 Turn the current setting dial to set the unit number VOLTAGE CURRENT In the case of R4GE Press and hold LOCK Register settings When PFP is displayed possible to set the power failure protection function to on or oFF Turn the current setting...

Page 44: ...nt it is set to on b Press and hold the LOCK switch register settings When LS is displayed possible to set the remote switch logic inverting function to on or oFF Turn the current setting dial to select the remote switch logic inverting function to on or oFF VOLTAGE CURRENT When Ld is displayed possible to set the LD Interlock function to on or oFF VOLTAGE CURRENT Turn the current setting dial to ...

Page 45: ...number setting Protection failure protection Remote switch logic inverting function Interlock function SET switch Press None ON delay time 0 0 to 99 9sec None None None None Press hold None None None None None None OVP OCP switch Press None OFF delay time 0 0 to 99 9sec None None None None Press hold None None None None None None LOCK switch Press Slave setting Local Remote None None None None Pre...

Page 46: ... Note when pressing the OUTPUT ON OFF switch in the countdown will restart the countdown from the beginning 6 6 3 Using the Delay Trigger Function in Master Slave Configuration R4G series with LGmb Option When using the delay trigger function in a master slave configuration the delay trigger can be individually set to the master and slave units 1 Master slave connection when setting the delay trig...

Page 47: ...e when Slave Remote is selected the settings of the slave units will be disabled and follow the settings of the master unit b Setting the master unit As an example here for the delay trigger of the master unit set dly to ON and set the ON delay time and OFF delay time to 1 0 sec In the Slave Remote the voltage current preset values and OVP OCP set values in the slave units follow the master unit s...

Page 48: ...lave units respectively Set them for each unit In the Slave Local only the operation of the OUTPUT ON OFF switch on the master unit is applied to the slave units Note that even if the OUTPUT ON OFF switch is operated on a slave unit the output cannot be turned on or off b Setting the master unit As an example here for the delay trigger of the master unit set dly to ON and set the ON and OFF delay ...

Page 49: ...rnal resistance control to adjust the output voltage set the remote local switch SW1 8 to remote When using the external voltage control or external resistance control to adjust the output current set the remote local switch SW1 6 to remote In the remote mode the remote enable indicator REMOTE on the front panel will be lit SW1 5 Current program switching OFF External voltage ON External resistanc...

Page 50: ...Ｖ Imoni Output control Output monitor Use the control and monitor voltage as floating not to ground The common S will be at the same potential as the output terminal If the common is grounded in your system it may result in the unit being uncontrollable and or system failure Moreover note that it may be connected to other equipment s ground via the sequencer when using a multi channel or non isola...

Page 51: ...Mode Voltage Current Mode Setting 7 3 2 Voltage Program Setting with External Resistance The output voltage can be controlled with an external resistance Set SW1 7 to ON and SW1 8 to OFF Resistance value 0 to 10kΩ corresponds to the output voltage 0 to the rating Check that the voltage setting mode is set to Remote mode Refer to 7 2 Switching Local Remote Mode Voltage Current Mode Setting TB1 1 5 ...

Page 52: ...e Mode Voltage Current Mode Setting 7 3 4 Current Program Setting with External Resistance The output current can be controlled with an external resistance Set SW1 5 to ON and SW1 6 to OFF Resistance value 0 to 10kΩ corresponds to the output current 0 to the rating Check that the current setting mode is set to Remote mode Refer to 7 2 Switching Local Remote Mode Voltage Current Mode Setting TB1 2 ...

Page 53: ... an input impedance approx 10kΩ of it is used Input impedance 10kΩ Output monitor voltage reduced by approx 10 100kΩ Output monitor voltage reduced by approx 1 7 4 2 Status output Item TB1 connector pin Output Common Status output by open collector Withstand voltage 30V Sink current 5mA use within the above rating OUTPUT status 19 6 CV status 13 CC status 12 FLT status OVP Overvoltage protection O...

Page 54: ...a floating state the withstand voltage for PIN5 and 10 should be 100Vdc or less In particular when using the positive output pay attention to the above items 22 Ω 11 12 6 13 19 Internal circuit TB1 22 Ω 22 Ω 22 Ω The internal photo coupler will be turned on at a status output ...

Page 55: ... and CC LEDs on the master unit indicate the output condition For slave units the CC LED will be lit in the constant current CC mode operation Wire as short as possible If not it may result in malfunction If the output is unstable install a capacitor with tens to hundreds of µF at the output of each unit The output current of the master unit and slave unit will not become the same value Wiring met...

Page 56: ...F ON One control OUT IN TB2 Slave unit OFF ON One control OUT IN TB2 Master unit Load FINE REGULATED DC POWER SUPPLY POWER LOCK OCP SET OVP CV CC V mA OUTPUT VOLTAGE CURRENT R4GT18 0 2 GND REMOTE FINE REGULATED DC POWER SUPPLY POWER LOCK OCP SET OVP CV CC V mA OUTPUT VOLTAGE CURRENT R4GT18 0 2 GND REMOTE ...

Page 57: ...eliability of the pressure welding is assured Contact removal tool XY2E 0001 Omron Applicable socket XG5M 2635 N provided for AWG26 28 Omron Safety will increase by attaching a special hood cover Semi cover XG5S 1301 Two semi covers are provided for the socket at shipment When using flat cables use the following sockets and strain reliefs manufactured by OMRON Socket XG4M 2630 Strain relief XG4T 2...

Page 58: ...trol switches to OFF to output again Is the common grounded in your equipment See 7 3 Fuse blows or breaker trips Have you replaced the original screws of the housing with different ones The replaced screws may have cut into the internal circuits Is the breaker s base capacity sufficient Output voltage fluctuates or gets out of control Is it set to CC mode Is the input voltage within the specifica...

Page 59: ...Revision history Rev No Rev date Revision contents 0 0 2011 08 First edition 0 8 2021 05 Applied a new format modified wording changed the input voltage from 115 to 120Vac ...

Page 60: ......

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