Masterweld MW2040 Instructions For Use And Maintenance Manual Download Page 5

- 5 - 

most dangerous. Therefore, protect whole your body 
using the personal protective equipment for welders. 
Try  to keep  the  radiation  level  at  welding  as  low  as 
possible  (by  the  use  of  protective  screens,  black-
painted welding box, etc.). 
Protect  your  eyes  with  a  welder's  hood  provided 
with a protective dark glass visor. In your selection of 
a  suitable  hood,  pay  the  attention  to  the  filter  pa-
rameters and in particular - its darkening speed. The 
protection  degree  must  be  compatible  with  the 
relevant  work  character.  Unsatisfactory  dark  glass 
must be removed immediately.  
Do not look at the arc without the proper dark visor 
or hood.  
Do  not  start  with  the  welding  before  you  are  sure 
that  all  people  in  your  neighbourhood  are  suitably 
protected. 
Do  not  use  contact  lenses  while  welding.  There  is 
a danger of sticking the lens to the cornea.  

  

EXPLOSION  AND  FIRE 
HAZARD

 

 

Functional 

and 

regularly  inspected 
fire-extinguishing  equipment  must  close  to  the 
working site while welding. 

 

Fire may be induced by electric charges, molten 
metal  spraying  and  chippings  of  small  particles 
or hot sparks heated at welding. 

 

No flammable materials/substances are allowed 
in the welding place neighbourhood. 

 

Never  weld  any containers  that  previously con-
tained flammable liquids. 

 

Never weld close to an autogenous welding set 
at work.  

 

Before  potential  contact  with  combustible  ma-
terials, allow for the weldment proper cooling.  

 

Do not weld in rooms with flammable vapour or 
explosive dust concentrations. 

 

Be  sure  that  your  pockets  are  emptied  of  com-
bustibles before welding.  

 

Check  the  workplace  again  thirty  minutes  after 
the  welding  completion.  Be  aware  of  the  fact 
that  fire  might  be  induced  from  sparks  even 
several hours after the welding completion.  

 

AVOIDANCE  OF  FLAMES  AND  EXPLO-
SIONS 

 

Remove  all  combustibles  from 
the workplace. 

 

Do not weld close to inflammable materials or 
liquids,  or  in  environments  saturated  with  ex-
plosive gasses. 

 

Do  not  wear  clothing  impregnated  with  oil  and 
grease, as sparks can trigger off fame’s. 

 

Do  not  weld  on  recipients  that  have  contained 
inflammable  substances,  or  on  materials  that 
can  generate  toxic  and  inflammable  vapours 
when heated. 

 

Do  not  weld  a recipient  without  first  determin-
ing  what  it  has  contained.  Even  small  traces  of 
an inflammable gas or liquid can cause an explo-
sion. 

 

Never use oxygen to degas a container. 

 

Avoid  gas-brazing  with  wide  cavities  that  have 
not been properly degassed. 

 

Keep a fire extinguisher close to the workplace. 

 

Never  use  oxygen  in  a  welding  torch;  use  only 
inert gases or mixtures of these. 

 

HANDLING  AND  STOCKING  COM-
PRESSED GASES 

 

The valve of the inert gas pressure 
cylinder  should  be  completely 
open  while  used;  after  the  use,  or  while  han-
dling them, close it tightly.  

 

Always  avoid  contact  between 
cables  carrying  welding  current 
and  compressed  gases  cylinder 
and their storage systems. Do not 
attempt  to  refill  compressed  gas  cylinders,  al-
ways use the correct pressure reduction regula-
tors  and  suitable  base  fined  with  the  correct 
connectors. 

 

For further information consult the safety regu-
lation governing the use of welding gases. 

 

RISKS DUE TO ELECTROMAGNETIC FIELDS 

 

The  magnetic  field  generated  by  the  machine 
can  be  dangerous  to  people  fitted  with  pace-
makers,  hearing  aids  and  similar  equipment. 
Such  people  must  consult  their  doctor  before 
going near a machine in operation. 

 

Do  not  go  near  a  machine  in  operation  with 
watches, magnetic data supports and timers etc. 
These  articles  may  suffer  irreparable  damage 
due to the magnetic field. 

 

This equipment complies with the set protection 
requirements and directives on electromagnetic 
compatibility  (EMC).  In  particular,  it  complies 
with the technical prescriptions of the EN 50199 
standard and is foreseen to be used in all indus-
trial spaces and not in spaces for domestic use. 
If electromagnetic disturbances should occur, it 
is  the  user’s  responsibility  to  resolve  the  situa-
tion with the technical assistance of the produc-
er.  In  some  cases  the  remedy  is  to  schormare 
the welder and introduce suitable filters into the 
supply line. 

 

ATTENTION, REVOLVING GEARING  

 

 

 

 

Summary of Contents for MW2040

Page 1: ...0 04 40 0 2 20 05 50 0 I In nv ve er rt te er r M MI IG G P Pa ac ck ka ag ge e E EN N I In ns st tr ru uc ct ti io on n f fo or r u us se e a an nd d m ma ai in nt te en na an nc ce e M MA AD DE E I...

Page 2: ...our machinery and systems are subject to continual development We must therefore reserve the right to modify their construction and properties Description Machines 2040 and 2050 are a simple portable...

Page 3: ...ore any welding operation damaged or unsuitable cables must be replaced immediately Welding operations with damaged cables may result in serious injuries or damage to the welding appa ratus The cables...

Page 4: ...orch switch the apparatus off using the mains switch All repair and maintenance procedures may be carried out only if the apparatus is disconnected from the mains All repairs replacements and adjustme...

Page 5: ...ng impregnated with oil and grease as sparks can trigger off fame s Do not weld on recipients that have contained inflammable substances or on materials that can generate toxic and inflammable vapours...

Page 6: ...6 Wire shift must be handled very carefully only if the machine is switched off While manipulating with the shift never use protection gloves there is a danger of catching in the gearing...

Page 7: ...icient space before and beyond the apparatus for proper cooling When choosing the position of the machine placement be careful to prevent the machine from conducting impurities and getting them inside...

Page 8: ...irt if any will be blown away from the cyl inder valve IMPORTANT NOTE Be careful because of the high gas pressure 2 Turn the pressure controlling screw B of the pressure reducing valve until you feel...

Page 9: ...d Straighten the wire end and cut it in a manner making its leading in to the wire feed easy Open the pressing roller Lead in the wire over the lead in Bowden feed roller and torch Bowden Hold down th...

Page 10: ...be necessary to set the welding output slightly lower while for 1 0 mm dia wire slightly higher Setting of parameters according to the material thickness of a reference value only Material thickness...

Page 11: ...ng of thin metal sheets and for welding in forced positions The transition from the short arc to the spray arc depends on the welding current wire diameter and gas mixture Pic 11 b Transition welding...

Page 12: ...tenance procedures the level and circumstances of the apparatus usage must be taken into account Careful handling and preventive maintenance helps to avoid unnecessary failures and defects If required...

Page 13: ...he tube depends particularly on good adjust ment of welding process The spatter of metal is easily removed after spraying the gas tube with separating spray After these precautions spatter falls out p...

Page 14: ...voli a r chlosti posuvu dr tu Position of the wire feed rate selector Position des Wahlschalters f r Geschwindigkeit des Drahtvorschubs Pozycja pokr t a regulacji pr dko ci posuwu drutu Rychlost pod...

Page 15: ...ore blow Gas Vorstr men 18 Dofuk plynu Dofuk plynu Gas after blow Gas Nachstr men 19 Doho en dr tu Dohorenie dr tu Burning out of wire Drahtverl schen 20 Soft start Soft tart Soft start Soft start 21...

Page 16: ...6 Biegun ujemny na listwie 21 Uwaga mechanizm ko owy si obraca 7 Biegun dodatni na listwie 22 Surowce i odpad 8 Ochrona uziemieniem 23 Manipulacja i przechowywanie gaz w spr onych 9 Napi cie spawalni...

Page 17: ...ap tie Standardized operating voltage 15 Jmenovit sva ovac proud Menovit zv rac pr d Welding current 16 Zat ovatel Za a ovate Load factor 17 Rozsah v stupu minim ln a maxim ln sva ovac proud a odpov d...

Page 18: ...18 Elektrotechnick sch ma Elektrotechnick sch ma Electrical diagram Schaltplan Schemat elektrotechniczny...

Page 19: ...19 2080...

Page 20: ...20 Seznam n hradn ch d l Zoznam n hradn ch dielov List of spare parts Ersatzteilliste Lista cz ci zamiennych...

Page 21: ...ircuit AEK 803 012 power 2050 Leiterplatte AEK 803 012 Leistungsplatte 2050 11848 6 Printed circuit AEK 804 012 controlling Leiterplatte AEK 804 012 Steuerplatine 11298 7 Control transformer for 2040...

Page 22: ...lujte pod vac kladku jestli nen p li t sn nebo voln Zkontrolujte pod vac kladku jestli nen p li opot ebovan Zkontrolujte jestli nen zanesen veden dr tu Zkontrolujte jestli nen t sn otvor v proudov m p...

Page 23: ...oj je prehriaty Skontrolujte i ni nebr ni vo n mu priechodu chladiaceho vzduchu strojom Do lo k prekro eniu za a ovate a stroja po kajte pok m indik tor prehriatia zhasne Nap jacie nap tie je pr li n...

Page 24: ...t schwei t schlecht Das Schwei en wird von mehreren Faktoren beeinflusst berpr fen Sie ob der Drahtzuschub kontinuierlich arbeitet Falsch eingestellte Schwei leistung des Ger tes oder falsche Spannun...

Page 25: ...pawania maszyny lub korekta napi cia Skontrolowa doskona e umocowanie zacisku masy czy punkt pod czenia do masy jest czysty i czy nie jest uszkodzony kabel masy Skontrolowa czy z dyszy palnika spawaln...

Page 26: ...powiedzialno e produkty wymienione poni ej s zgodne z Dyrektyw Parlamentu Europejskiego i Rady Europy 2006 95 ES z p niejszymi zmianami elektryczne urz dzenia z niskim napi ciem i 2004 108 ES z p niej...

Page 27: ...st Z ru n list Warranty certificate Garantieschein Karta Gwarancyjna Datum prodeje D tum predaja Date of sale Verkaufsdatum Data sprzeda y Raz tko a podpis prodejce Pe iatka a podpis predajca Stamp an...

Page 28: ...28 Pozn mky Pozn mky Note Bemerkungen Uwagi...

Page 29: ...robce si vyhrazuje pr vo na zm nu V robca si vyhradzuje pr vo na zmenu The producer reserves the right to modification Hersteller behalten uns vor Recht f r nderung Producent zastrzega sobie prawo do...

Reviews: