Masterweld MW2040 Instructions For Use And Maintenance Manual Download Page 2

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  E N G L I S H 

 

Contents 

 

Introduction 

Description 

Technical data 

Safety standards 

Description and installation 

Cable connections 

Controlling and indicating elements 

Principle of MIG/MAG welding 

Maintenance 

The pointing out of any difficulties and their elimina-

tion 

Side cover assembly and disassembly procedure 

Welding torch replacement procedure 

Ordering spare parts 

Official inspection procedure  

Table  for  setting  of  wire  feed  rate  (for  reference 

only) 

Key to graphic symbols 

Graphic symbols on the production plate 

Spare parts and list of pulleys 

Electrical diagram 

List of spare parts 

Troubleshooting and repair guide 

Testing certificate 

 

 
 
 
 
 

Introduction 

Thank you for purchasing a Masterweld product, you 
have  invested  in  a  quality  product  manufactured  in 
Europe. 

Before  using  the  equipment  you  should  carefully 
read the instructions included in this manual. 

In  order  to  get  the  best  performance  from  the  sys-
tem and ensure that its parts last as long as possible, 
you  must  strictly  follow  the  usage  instructions  and 
the maintenance regulations included in this manual. 
In the interest of customers, you are recommended 
to  have  maintenance  and,  where  necessary,  repairs 
carried out by the workshops of our service organisa-
tion, since they have suitable equipment and special-
ly trained personnel available. All our machinery and 
systems  are  subject  to  continual  development.  We 
must  therefore  reserve  the  right  to  modify  their 
construction and properties. 

 

Description 

Machines 2040 and 2050 are a simple portable weld-
ing  apparatus  for  the  MIG/MAG  welding  method 
suitable  both  for  professional  and  DIY  use.  It  is  a 
welding  apparatus  with  ‘flat’  characteristics.  This 
concerns  the  welding  in  inert  gas  protective  atmos-
phere, where the filler metal is supplied in a form of 
‘endless’ wire into the welding bath by the wire feed 
mechanism.  This  method  is  very  productive  and 
particularly  suitable  for  welding  of  structural  and 
low-alloy steel types. 

Machine  2040  is  available  in  two  versions  -  with 
fixed  welding  torch  and  earthing  cable  and  with 
euro  connectors.  Machine  2080  is  available  only 
with euro connectors. 

Lightweight  and  small,  the  welding  apparatus  fea-
tures in its high efficiency. A plastic handrail is used 
for  easy  transport.  The  device  can  be  suitably  sup-
plied  with  power  from  a  standby  generator,  e.g.  on 
building  sites.  Welding  parameters  can  be  easily 
adjusted on the apparatus, welding voltage and wire 
feed rate are adjustable by a single control element 
at  the  same  time  according  to  the  welded  material 
thickness. The control  element  is  used  for  fine  volt-
age corrections that determine the arc length (weld 
temperature). If the correct value is set, it will not be 
necessary  to  change  it  any  more  even  if  there  is 
a  need  to  weld  a  material  more  or  less  thick.  The 
apparatus  is  optimally  adjusted  for  welding  of  steel 

Summary of Contents for MW2040

Page 1: ...0 04 40 0 2 20 05 50 0 I In nv ve er rt te er r M MI IG G P Pa ac ck ka ag ge e E EN N I In ns st tr ru uc ct ti io on n f fo or r u us se e a an nd d m ma ai in nt te en na an nc ce e M MA AD DE E I...

Page 2: ...our machinery and systems are subject to continual development We must therefore reserve the right to modify their construction and properties Description Machines 2040 and 2050 are a simple portable...

Page 3: ...ore any welding operation damaged or unsuitable cables must be replaced immediately Welding operations with damaged cables may result in serious injuries or damage to the welding appa ratus The cables...

Page 4: ...orch switch the apparatus off using the mains switch All repair and maintenance procedures may be carried out only if the apparatus is disconnected from the mains All repairs replacements and adjustme...

Page 5: ...ng impregnated with oil and grease as sparks can trigger off fame s Do not weld on recipients that have contained inflammable substances or on materials that can generate toxic and inflammable vapours...

Page 6: ...6 Wire shift must be handled very carefully only if the machine is switched off While manipulating with the shift never use protection gloves there is a danger of catching in the gearing...

Page 7: ...icient space before and beyond the apparatus for proper cooling When choosing the position of the machine placement be careful to prevent the machine from conducting impurities and getting them inside...

Page 8: ...irt if any will be blown away from the cyl inder valve IMPORTANT NOTE Be careful because of the high gas pressure 2 Turn the pressure controlling screw B of the pressure reducing valve until you feel...

Page 9: ...d Straighten the wire end and cut it in a manner making its leading in to the wire feed easy Open the pressing roller Lead in the wire over the lead in Bowden feed roller and torch Bowden Hold down th...

Page 10: ...be necessary to set the welding output slightly lower while for 1 0 mm dia wire slightly higher Setting of parameters according to the material thickness of a reference value only Material thickness...

Page 11: ...ng of thin metal sheets and for welding in forced positions The transition from the short arc to the spray arc depends on the welding current wire diameter and gas mixture Pic 11 b Transition welding...

Page 12: ...tenance procedures the level and circumstances of the apparatus usage must be taken into account Careful handling and preventive maintenance helps to avoid unnecessary failures and defects If required...

Page 13: ...he tube depends particularly on good adjust ment of welding process The spatter of metal is easily removed after spraying the gas tube with separating spray After these precautions spatter falls out p...

Page 14: ...voli a r chlosti posuvu dr tu Position of the wire feed rate selector Position des Wahlschalters f r Geschwindigkeit des Drahtvorschubs Pozycja pokr t a regulacji pr dko ci posuwu drutu Rychlost pod...

Page 15: ...ore blow Gas Vorstr men 18 Dofuk plynu Dofuk plynu Gas after blow Gas Nachstr men 19 Doho en dr tu Dohorenie dr tu Burning out of wire Drahtverl schen 20 Soft start Soft tart Soft start Soft start 21...

Page 16: ...6 Biegun ujemny na listwie 21 Uwaga mechanizm ko owy si obraca 7 Biegun dodatni na listwie 22 Surowce i odpad 8 Ochrona uziemieniem 23 Manipulacja i przechowywanie gaz w spr onych 9 Napi cie spawalni...

Page 17: ...ap tie Standardized operating voltage 15 Jmenovit sva ovac proud Menovit zv rac pr d Welding current 16 Zat ovatel Za a ovate Load factor 17 Rozsah v stupu minim ln a maxim ln sva ovac proud a odpov d...

Page 18: ...18 Elektrotechnick sch ma Elektrotechnick sch ma Electrical diagram Schaltplan Schemat elektrotechniczny...

Page 19: ...19 2080...

Page 20: ...20 Seznam n hradn ch d l Zoznam n hradn ch dielov List of spare parts Ersatzteilliste Lista cz ci zamiennych...

Page 21: ...ircuit AEK 803 012 power 2050 Leiterplatte AEK 803 012 Leistungsplatte 2050 11848 6 Printed circuit AEK 804 012 controlling Leiterplatte AEK 804 012 Steuerplatine 11298 7 Control transformer for 2040...

Page 22: ...lujte pod vac kladku jestli nen p li t sn nebo voln Zkontrolujte pod vac kladku jestli nen p li opot ebovan Zkontrolujte jestli nen zanesen veden dr tu Zkontrolujte jestli nen t sn otvor v proudov m p...

Page 23: ...oj je prehriaty Skontrolujte i ni nebr ni vo n mu priechodu chladiaceho vzduchu strojom Do lo k prekro eniu za a ovate a stroja po kajte pok m indik tor prehriatia zhasne Nap jacie nap tie je pr li n...

Page 24: ...t schwei t schlecht Das Schwei en wird von mehreren Faktoren beeinflusst berpr fen Sie ob der Drahtzuschub kontinuierlich arbeitet Falsch eingestellte Schwei leistung des Ger tes oder falsche Spannun...

Page 25: ...pawania maszyny lub korekta napi cia Skontrolowa doskona e umocowanie zacisku masy czy punkt pod czenia do masy jest czysty i czy nie jest uszkodzony kabel masy Skontrolowa czy z dyszy palnika spawaln...

Page 26: ...powiedzialno e produkty wymienione poni ej s zgodne z Dyrektyw Parlamentu Europejskiego i Rady Europy 2006 95 ES z p niejszymi zmianami elektryczne urz dzenia z niskim napi ciem i 2004 108 ES z p niej...

Page 27: ...st Z ru n list Warranty certificate Garantieschein Karta Gwarancyjna Datum prodeje D tum predaja Date of sale Verkaufsdatum Data sprzeda y Raz tko a podpis prodejce Pe iatka a podpis predajca Stamp an...

Page 28: ...28 Pozn mky Pozn mky Note Bemerkungen Uwagi...

Page 29: ...robce si vyhrazuje pr vo na zm nu V robca si vyhradzuje pr vo na zmenu The producer reserves the right to modification Hersteller behalten uns vor Recht f r nderung Producent zastrzega sobie prawo do...

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