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MPL 206 A - MPL 226 A

GB

GB

1

1

5.8  Coolant check

Check the coolant as shown in tab cap.6.9.
The references are indicated on the expansion tank.
If the coolant level in the radiator goes down, refill it without
going upper the top reference.

 Never open the cover of the radiator

(fig.9  ref.6) and of the expansion vase when the
engine is hot to avoid dangerous spillages of coolant.

6.7 B

ATTERY

 

CHECK

The battery (rif.1) only needs to be checked periodically for
electrolyte level and, if necessary, topped up with distilled
water. Normally, the acid level must be within the level lines
shown on the battery body.
When the MIN level is reached, top up the cells with distilled
water, taking care not to exceed the MAX level indicated on
the battery case.

The batteries develop a highly explosive gas.

It is recommended not to smoke nor cause sparks in the
vicinity, in particular during charging.
Wear protective goggles. When dismantling the battery,
disconnect the negative cable (-) first.

When remounting it, connect the positive cable (+) first.

6.8 S

CHEDULED

 

MAINTENANCE

 

TABLE

The check indicated in this section can be carried out either
by the workshop or by machine user.

Check radiator/intercooler for restriction (1)

daily

Check electrolyte in batteries (1) (2)

300 hours

Check cooling level in radiator (1)

10 hours

Check air cleaner for clogging (1)

10 hours

CHECKS

REGULARITY

Check oil level sump

daily

The routine maintenance operations, must be carried out by
qualified personnel who have the appropiate equipment and
protections.

Adjust valve clearance

1500 hours

Calibrate injectro and possible nozzles
replacem ent (2)

2000 hours

Clean fuel pum p filter (2)

1000 hours (3)

Adjust drive bellt tension (2)

500 hours

Change oil filters (2 - 4)

500 hours

Change fuel filter (2)

1000 hours (3)

ROUTINE MAINTENANCE 

#

REG ULARITY

Change engine oil (2 - 4 - 5)

500 hours

(1) = The regularity of these operations can vary

depending on engine use and the ambient
conditions in which it operates.

(2) = These operations must be carried out annually even

when the specified operating hours have not been
reached.

(3) = Maximum period, with high-quality fuel; it may vary

depending on fuel .

(4) = Change after the first 50 hours of service (running-in)
(5) = If fuel with a sulphur content of more than 0.5% in

used, the engine oil change intervals must be halved

6.9 P

ERIOD

 

OF

 

INACTIVITY

If the generator is not to be used for a long period of time,
the following operations must be carried out.

• Completely empty out the fuel tank.
• Change the engine oil.
• Clean the air filter.
• Disconnect the battery cables.  We recommend you

recharge the battery every month in order to prevent it
from going completely flat which, sometimes,
compromises its integrity.

• Clean the outside of the generator, removing all dust

and impurities.

• Cover the generator with a nylon sheet and store it in

horizontal position in a dry and ventilated place.

Summary of Contents for MPL 206 A

Page 1: ...od 42934 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE I Tipo modello N matricola Codice GENSET USE AND MAINTENANCE MANUAL GB GROUPE LECTROG NE MANUAL DE USO Y MANTENIMIENTO E ELEKTROAGGREGATEBRAUC...

Page 2: ...entilation 18 3 5 Fuel system 18 3 6 Electrical connection 18 3 6 1 Power cables sizes 18 3 6 2 Powercableconnection 19 3 6 3 Groundconnection 19 3 7 Outdoorinstallation 20 3 8 Insideinstallation 21 4...

Page 3: ...or and for the modern conception the strong sizing the materials employees the continuous updatings constitutes an effective answer to the operators demands of the sector This Manual instructions will...

Page 4: ...tically by differential effect Skilled person Apersonwithtechnicalknow howorsufficientexperiencetoallowhimtoavoidthedangersinherentinelectricity MASE specialised personnel A person able to evaluate th...

Page 5: ...on Indicatesthatparticularattentionmustbepaidinordertopreventseriousriskswhichcould lead to death or possible harm to the health of personnel Aconditionwhichmayoccurduringthelifetimeofaproduct systemo...

Page 6: ...ied out by technicians authorised by the local dealer or the manufacturer Only mase technicians or personnel trained by mase have the necessary knowledge of the generator and the special equipment as...

Page 7: ...MATICO A DISTANZA STARTING AUTOMATIC REMOTE FERNSTARTVORRICHTUNG AUTOMATICA A DISTANCIA MACHINE A DEMARRAGE AUTOMATIQUE A DISTANCE I GB D E F Cod 42347 Cod 42118 Cod 42467 Cod 41776 E E L L STOP E S D...

Page 8: ...theUseandMaintenanceManualbeforestartingthegenerator TheMasegeneratorhasbeendesignedsoastoguaranteesafeandreliableoperation provided that the instructions are followed Otherwise personal injury or dam...

Page 9: ...tanglement and cutting Presence of rotating parts pulleys belts and fan Danger of burns Hot surfaces Danger of burns Possibility of pressurised hot water expulsion Obligation Symbols Meaning Obligatio...

Page 10: ...ersons or things deriving from inobservance of the safetyregulations Carefully examine the safety warning plates on the generator and respect the relevant instructions 1 5 1 DANGER OF ENTANGLEMENT Do...

Page 11: ...ing that fuel does not overflow from the engine tank respecting the maximum level In the event of fuel spillage from the tank thoroughly dry and clean the parts involved Check that there are no fuel l...

Page 12: ...withArticles313and318ofPresidentialDecreeNo 54727 04 55 aswellasChap 11SectionIV oftheCEI64 8regulation Immediatelychangewetoveralls Insulate all the connectors and detached wires Donotleavethepowerte...

Page 13: ...yareprovidedofaEC DeclarationofConformity 98 37 ECandsubsequentamendments Essential machine requirements for safety and health protection Machine directive Directive 2006 95 EC 73 23 EC and subsequent...

Page 14: ...of malfunctioning Thegeneratorisparticularlyquietthankstoaninternally insulatedsoundproofcasingandanadvancedsoundproof system for combustion smoke exhaust Thealternatorsusedarethesynchronousself ener...

Page 15: ...otection module see par 5 6 Lowvoltagetermalprotection 7 Fuellevel 8 Generalmagnetothermalswitch 2 3 1 DIFFERENTIAL MEGNETOTHERMAL PANEL VERSION OPTIONAL 8 Differentialmagnetothermalswitch 2 3 2 SOCKE...

Page 16: ...OUS POWER PRP 2 180 205 kVA POWER FACTOR Cos THREEPHASE VOLTAGE V Hz GRADE OF PROTECTION MAX TEMP OF USE C MIN TEMP OF USE C MAX ALTITUDE OF USE m COOLING AIR FLOW m3 min L mm DIMENSIONS W mm H mm MAS...

Page 17: ...l engines inasmuch the deratingofthepowergeneratoringeneralcoincideswith the derating of the Diesel engine Particular deratings may be determined on the basis of the effective conditions of use Forinf...

Page 18: ...fixed protection to preventtheingressofrainwater Sectionsofpipespassingthroughwallsmustbeinsulated to prevent the transmission of heat to the walls themselves 3 3 2 EXHAUST PIPE DESIGN Thebackpressure...

Page 19: ...espective terminal indicated by the icon ref 6 Thesizingofthegroundwirestothegroundsystemandthe relative contact resistance must comply with current laws andstandards Do not tamper with the active pro...

Page 20: ...e placed on a flat surface For permanent or long term installations it is advisable to prepare a concrete foundation The area where the power set is installed must be suitably fenced off in order to p...

Page 21: ...fficient recirculation of air Installation of exhaust piping to the exterior of limited length and the fewest possible number of curves is compulsory Thesystemmaybearrangedwithsufficientpassage space...

Page 22: ...oxic and inflammable and must therefore bekeptinspecialairtightcontainersandstoredin inaccessibleplaces Refuelling must be carried out with the generator off and the key selector in position 0 STOP Do...

Page 23: ...cap 2 2 rif U Havingremovedthecausesthatdeterminedtheneedfor anemergencystop releasetheemergencystopbutton in order to return to the operating conditions 5PROTECTIONSANDWARNINGSIGNALS Thegeneratorsar...

Page 24: ...e engine is switched on 2 Switchedoffduringnormalengineoperation 3 Switched on with low level fuel Low oil pressure alarm LED ref 4 1 Indicate the input state before the engine is switched on 2 Switch...

Page 25: ...indicated in ref 2 For detailed information in this connection consult the engineuseandmaintenancemanualwhichaccompanies the machine To change the oil in the oil sump first remove the dipstick ref 3 t...

Page 26: ...efficient filter may cause loss of engine power and excessive smoke at the exhaust Toreplacetheairfilter carryoutthefollowingoperations Removethecover ref 1 fromthefilterholderbyacting on the crooks r...

Page 27: ...10 hours CHECKS REGULARITY Check oil level sump daily Theroutinemaintenanceoperations mustbecarriedoutby qualifiedpersonnelwhohavetheappropiateequipmentand protections Adjust valve clearance 1500 hour...

Page 28: ...nsult Service Centre Check the setting of the injectors Consult Service Centre There is high smoke emission from the exhaust Check the air filter Clean its elements or if necessary replace them Check...

Page 29: ...lifted and handled with the systems indicated in the picture Check that the hoisting cables or chains are homologated or of sufficient capacity and also check the minimum cable length Calculate the ca...

Page 30: ...ectitagainstdustand impurities Thepackagingisclearlyidentifiedwithanadhesivelabel indicating the type of model code and serial n of the group ref 3 After aperture all packaging materials must be colle...

Page 31: ...manual The installation is carried out according to mase instructions The service procedures are carried out exclusively by mase specialised technical personnel The electrical system and the loads to...

Page 32: ...15 EMERGENCY STOP BUTTON 16 ELECTRONIC VOLTAGE REGULATOR 17 ROTOR 18 STATOR 19 THERMAL SWITCH 20 15 POLES CONNECTOR 21 BUTTON 22 BUTTON 23 THERMAL SWITCH 24 ENGINE THERMOSTAT 25 AMPEROMETRIC TRANSFORM...

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