Champion 42432 Owner'S Manual & Operating Instructions Download

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OWNER’S MANUAL & OPERATING INSTRUCTIONS

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

1500 Starting Watts / 1200 Rated Watts

PORTABLE GENERATOR

SAVE THESE INSTRUCTIONS

Important Safety Instructions
are included in this manual.

MADE IN CHINA

REV 42436-20130424

42436

MODEL NUMBER

warranty_badges.pdf 1 8/18/11 10:45 AM

Summary of Contents for 42432

Page 1: ...A 90670 USA 1 877 338 0999 www championpowerequipment com 1500 Starting Watts 1200 Rated Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 42436 20130424 42436 MODEL NUMBER warranty_badges pdf 1 8 18 11 10 45 AM ...

Page 2: ...uct contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short per...

Page 3: ...anagement 11 Maintenance and Storage 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Spark Arrester 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 14 Storage 14 Generator Storage 14 Specifications 15 Engine Specifications 15 Generator Specifications 15 Fuel 15 Oil 15 Spark Plugs 15 Maintenance Valve Clearance 15 An Important Message About Temperature 15 Wi...

Page 4: ...s information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers and power cables please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and compl...

Page 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous si...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only appro...

Page 7: ...tor off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT overfill the fuel tank Always keep fuel away from sparks open flames pilot ...

Page 8: ...ator Controls and Features 1 Fuel Tank 1 45 gal 5 5 L capacity fuel tank 2 Choke Used to start the engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the engine 6 Oil Filler Cap Check and fill engine oil level 7 Power Panel See Power Panel sect...

Page 9: ...display alternator output voltage 3 Circuit Breaker Protects the generator against electrical overloads Push to reset breaker 4 120 Volt AC 20 Amp Receptacle NEMA 5 20R May be used to supply electrical power for the operation of 120 Volt AC 10 Amp single phase 60 Hz electrical loads 5 Ground Terminal Consult an electrician for local grounding regulations ...

Page 10: ...s Parts Included Your 42436 Gasoline Powered Generator ships with the following parts Other Vibration Mount Engine Side 2 Vibration Mount Alternator Side 2 Nut M8 4 Flange Bolt M8x20 2 Oil Funnel 1 Spark Plug Socket 1 Engine Side Mount Alternator Side Mount ...

Page 11: ... Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty CAUTION The engine is equipped with a low oil shutoff and will stop when the oil level in the crankcase falls below the threshold level CAUTION Check oil often durin...

Page 12: ... manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fu...

Page 13: ...3 pulls of the recoil starter Too much choke leads to sparkplug fouling engine flooding due to the lack of incoming air This will cause the engine not to start NOTE Generator Location NEVER operate the generator inside any building including garages basements crawlspaces and sheds enclosure or compartment including the generator compartment of a recreational vehicle Please consult your local autho...

Page 14: ...e 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Surge wattage is the extra burst of power needed to start some electric driven equipment Following the steps listed under Power Management will guarantee that only on...

Page 15: ...spark plug gap is 0 7 0 8 mm or 0 028 0 031 in 5 Refer to the spark plug recommendation chart when replacing the plug 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0999 NOTE Maintenance replacement or repair of emission control devices and s...

Page 16: ...r can contaminate the fuel system Maintenance and Storage To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season ...

Page 17: ...iances are disconnected from the generator 3 Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor 4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the engine This usually takes a few minutes 6 The generator needs to cool completely before cleaning and storage 7 Clean the generator according to the m...

Page 18: ...st 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP E6RTC Replacement spark plug NGK BPR6HS or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Engine Specifications Model YF152FD 2 010 Displacement 80cc Type 4 Stroke OHV Start Type Recoil An Important Message About...

Page 19: ...REV 42436 20130424 16 42436 ENGLISH Specifications Wiring Diagram ...

Page 20: ...ecifications Parts Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 30 39 40 41 42 43 44 45 46 47 32 33 33 49 50 51 52 53 54 55 56 57 38 58 59 60 61 68 67 66 62 63 64 65 56 48 30 30 ...

Page 21: ...175 1 30 1 5789 0612 Flange Bolt M6 12 9 31 12 100100 01 Bracket Muffler 1 32 113 190002 01 End Housing 1KW 1 33 1 16674 0512 2 Flange Bolt M5 12 3 34 2 08 073 Flange Bolt M6 90 4 Part Number Description Qty 35 122 190003 00 48 Generator End Cover 1 36 5 1900 027 Grounding Line 1 37 1 6177 1 06 Nut M6 1 38 1 862 06 Lock Washer Ø6 2 39 6 1 097 2 Frame 1 40 113 201200 00 Motor Mount 1 41 122 201400 ...

Page 22: ... 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 78 79 80 81 82 16 13 41 35 60 66 24 1 19 19 83 69 19 70 71 72 73 84 3 4 85 ...

Page 23: ... Rod 1 40 12 050005 02 Piston 1 41 2 09 005 Circlip ø16 ø1 2 42 12 050003 01 Wrist Pin 1 43 11 050303 00 Ring Oil 1 Part Number Description Qty 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First Piston 1 46 12 030009 01 V1 Gasket Cylinder Head 1 47 12 010100 01 V1 Cylinder Head 1 48 2 15 005 E6RTC Spark Plug E6RTC 1 49 1 5789 0855 Flange Bolt M8 55 4 50 12 020002 00 Gasket Cylinder He...

Page 24: ...tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace de...

Page 25: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical component Installation Use and Maintenance Cont d Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not covered by this warr...

Page 26: ... and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective i...

Page 27: ... be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first schedu...

Page 28: ...arburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alternate ser...

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