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EMISSION CONTROL SYSTEM WARRANTY 
 
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.  
 
1. APPLICABILITY: 

This warranty shall apply to 1995 and later model year California small off-road engines (for 

other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine 
or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months 
thereafter. 
 

2. GENERAL EMISSIONS WARRANTY COVERAGE 

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent 
purchaser that each of its small off-road engines is: 
 

a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited 

engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board 
and  
 

b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical 

in all material respects to the part as described in the engine manufacturer’s application for certification for a period 
of two years. 
 

3.  THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS: 

 

a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners 

Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it 
shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under 
the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. 
 

b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the 

Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the 
effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or 
replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. 
 

c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in 

the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that 
part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE 
according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, 
shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for 
such emissions-related part. 
 

d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be 

performed at no charge to the owner at a CPE Authorized Service Outlet. 
 

e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered 

by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized 
Service Outlet. 
 

f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the 

following circumstances: 
 

 

i. The service is required in a population center with a population over 100,000 according to U.S. 

Census 2000 without a CPE Authorized Service Outlet AND 
 

 

ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile 

limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, 
Nevada, New Mexico, Oregon, Texas, Utah and Wyoming. 
 

g. CPE shall be liable for damages to other original engine components or approved modifications 

proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. 
 

h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts 

sufficient to meet the expected demand for such emission-related parts. 
 

i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of 

any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not 
reduce CPE’s warranty obligation. 
 

j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids 

this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable 
hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or 
modified part.

Summary of Contents for 42432

Page 1: ...A 90670 USA 1 877 338 0999 www championpowerequipment com 1500 Starting Watts 1200 Rated Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 42436 20130424 42436 MODEL NUMBER warranty_badges pdf 1 8 18 11 10 45 AM ...

Page 2: ...uct contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short per...

Page 3: ...anagement 11 Maintenance and Storage 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Spark Arrester 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 14 Storage 14 Generator Storage 14 Specifications 15 Engine Specifications 15 Generator Specifications 15 Fuel 15 Oil 15 Spark Plugs 15 Maintenance Valve Clearance 15 An Important Message About Temperature 15 Wi...

Page 4: ...s information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers and power cables please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and compl...

Page 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous si...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only appro...

Page 7: ...tor off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT overfill the fuel tank Always keep fuel away from sparks open flames pilot ...

Page 8: ...ator Controls and Features 1 Fuel Tank 1 45 gal 5 5 L capacity fuel tank 2 Choke Used to start the engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the engine 6 Oil Filler Cap Check and fill engine oil level 7 Power Panel See Power Panel sect...

Page 9: ...display alternator output voltage 3 Circuit Breaker Protects the generator against electrical overloads Push to reset breaker 4 120 Volt AC 20 Amp Receptacle NEMA 5 20R May be used to supply electrical power for the operation of 120 Volt AC 10 Amp single phase 60 Hz electrical loads 5 Ground Terminal Consult an electrician for local grounding regulations ...

Page 10: ...s Parts Included Your 42436 Gasoline Powered Generator ships with the following parts Other Vibration Mount Engine Side 2 Vibration Mount Alternator Side 2 Nut M8 4 Flange Bolt M8x20 2 Oil Funnel 1 Spark Plug Socket 1 Engine Side Mount Alternator Side Mount ...

Page 11: ... Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty CAUTION The engine is equipped with a low oil shutoff and will stop when the oil level in the crankcase falls below the threshold level CAUTION Check oil often durin...

Page 12: ... manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fu...

Page 13: ...3 pulls of the recoil starter Too much choke leads to sparkplug fouling engine flooding due to the lack of incoming air This will cause the engine not to start NOTE Generator Location NEVER operate the generator inside any building including garages basements crawlspaces and sheds enclosure or compartment including the generator compartment of a recreational vehicle Please consult your local autho...

Page 14: ...e 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Surge wattage is the extra burst of power needed to start some electric driven equipment Following the steps listed under Power Management will guarantee that only on...

Page 15: ...spark plug gap is 0 7 0 8 mm or 0 028 0 031 in 5 Refer to the spark plug recommendation chart when replacing the plug 6 Carefully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0999 NOTE Maintenance replacement or repair of emission control devices and s...

Page 16: ...r can contaminate the fuel system Maintenance and Storage To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season ...

Page 17: ...iances are disconnected from the generator 3 Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor 4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the engine This usually takes a few minutes 6 The generator needs to cool completely before cleaning and storage 7 Clean the generator according to the m...

Page 18: ...st 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP E6RTC Replacement spark plug NGK BPR6HS or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Engine Specifications Model YF152FD 2 010 Displacement 80cc Type 4 Stroke OHV Start Type Recoil An Important Message About...

Page 19: ...REV 42436 20130424 16 42436 ENGLISH Specifications Wiring Diagram ...

Page 20: ...ecifications Parts Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 30 39 40 41 42 43 44 45 46 47 32 33 33 49 50 51 52 53 54 55 56 57 38 58 59 60 61 68 67 66 62 63 64 65 56 48 30 30 ...

Page 21: ...175 1 30 1 5789 0612 Flange Bolt M6 12 9 31 12 100100 01 Bracket Muffler 1 32 113 190002 01 End Housing 1KW 1 33 1 16674 0512 2 Flange Bolt M5 12 3 34 2 08 073 Flange Bolt M6 90 4 Part Number Description Qty 35 122 190003 00 48 Generator End Cover 1 36 5 1900 027 Grounding Line 1 37 1 6177 1 06 Nut M6 1 38 1 862 06 Lock Washer Ø6 2 39 6 1 097 2 Frame 1 40 113 201200 00 Motor Mount 1 41 122 201400 ...

Page 22: ... 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 78 79 80 81 82 16 13 41 35 60 66 24 1 19 19 83 69 19 70 71 72 73 84 3 4 85 ...

Page 23: ... Rod 1 40 12 050005 02 Piston 1 41 2 09 005 Circlip ø16 ø1 2 42 12 050003 01 Wrist Pin 1 43 11 050303 00 Ring Oil 1 Part Number Description Qty 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First Piston 1 46 12 030009 01 V1 Gasket Cylinder Head 1 47 12 010100 01 V1 Cylinder Head 1 48 2 15 005 E6RTC Spark Plug E6RTC 1 49 1 5789 0855 Flange Bolt M8 55 4 50 12 020002 00 Gasket Cylinder He...

Page 24: ...tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace de...

Page 25: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical component Installation Use and Maintenance Cont d Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not covered by this warr...

Page 26: ... and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective i...

Page 27: ... be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first schedu...

Page 28: ...arburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alternate ser...

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