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MPL 206 A - MPL 226 A

GB

GB

3 INSTALLATION

3.1 G

ENERAL

 

INSTALLATION

 

CRITERIA

The installation of one or more Generating Sets must be
designed by specialised engineers qualified for the
design of this type of plant. The installation must be
carried out by qualified organisations employing
specialised personnel and using suitable equipment.
The systems must be installed in workmanlike manner
and upon completion the installer must issue the client
with a Declaration of Conformity of the systems installed
in accordance with the design specifications and the
specific standards.

3.2 I

MPORTANT

 

INFORMATIONS

3.2.1 I

NSPECTION

 

OF

 

MATERIALS

On receiving the set, it is advisable to check that the
materials correspond to that listed on the delivery note
accompanying the shipment. Some of the packages
may be opened at random to check that no damage has
occurred during transit. If damage is noted, the carrier
must be informed immediately to enable the relevant
claims procedure to be started.

3.2.2 S

AFETY

 

STANDARDS

 

FOR

 

DIESEL

 

ENGINES

The location and installation of the generating set
(foundations, fuel tank, air intake, gas exhaust) must
comply with the “Safety Standards” in force in the
country of installation.

3.2.3 F

OUNDATIONS

The foundations must be calculated and designed by
civil engineers, taking maximum care to avoid the
transmission of vibrations and noise to other parts of the
structure.

3.3 E

XHAUST

 

PLANT

3.3.1 E

XHAUST

 

PIPE

The exhaust pipe must convey the exhaust gas to a zone
where it will not cause damage or harm, and away from
doors, windows and air intakes.
The outlet must be provided with a fixed protection to
prevent the ingress of rainwater.
Sections of pipes passing through walls must be insulated
to prevent the transmission of heat to the walls
themselves.

3.3.2 E

XHAUST

 

PIPE

 

DESIGN

The back pressure on the engine exhaust greatly influences
the power delivered by the engine and its thermal load.
Any excessive back pressure (measured on the outlet side
of the exhaust manifold for induction engines and on the
turbine outlet side for turbocharged engines) causes a
decrease in power, an increase in the temperature of the
exhaust gases, produces smoke, increases fuel consumption
and superheats the cooling water, with subsequent
deterioration in the lubricant and consequences for other
engine parts.
The pipelines should be as short as possible and with a
minimun number of bends.

3.4 V

ENTILATION

Ventilation of the room in which the generating set is installed
is of fundamental importance for the proper operation of the
set itself  (

SEE

 

ALSO

 

PAR

. 3.8).

3.5 F

UEL

 

SYSTEM

The standard Generating Sets normally supplied by 

ma

s

e

are fitted with a complete fuel system from the engine to the
standard fuel tank incorporated.

3.6 E

LECTRICAL

 

CONNECTION

The electrical connection  must be carried out exclusively by
a specialised technician according to EN 60 204.1 (IEC
204.01) regulations.
The generating sets are supplied already set-up for connection
to the user.
The function of the generating set is to substitute the mains
electricity supply, and as such, must be considered as an
external source of energy. In the execution of the connections
must be respected the suitable connections in the wiring
diagram furnished with the group.

3.6.1 P

OWER

 

CABLES

 

SIZES

The choice and size of cables to use is the responsibility
of the plant installer.
It should be emphasised that using smaller sections
than that recommended would cause excessive voltage
drops and lead to dangerous overheating of cables.

Summary of Contents for MPL 206 A

Page 1: ...od 42934 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE I Tipo modello N matricola Codice GENSET USE AND MAINTENANCE MANUAL GB GROUPE LECTROG NE MANUAL DE USO Y MANTENIMIENTO E ELEKTROAGGREGATEBRAUC...

Page 2: ...entilation 18 3 5 Fuel system 18 3 6 Electrical connection 18 3 6 1 Power cables sizes 18 3 6 2 Powercableconnection 19 3 6 3 Groundconnection 19 3 7 Outdoorinstallation 20 3 8 Insideinstallation 21 4...

Page 3: ...or and for the modern conception the strong sizing the materials employees the continuous updatings constitutes an effective answer to the operators demands of the sector This Manual instructions will...

Page 4: ...tically by differential effect Skilled person Apersonwithtechnicalknow howorsufficientexperiencetoallowhimtoavoidthedangersinherentinelectricity MASE specialised personnel A person able to evaluate th...

Page 5: ...on Indicatesthatparticularattentionmustbepaidinordertopreventseriousriskswhichcould lead to death or possible harm to the health of personnel Aconditionwhichmayoccurduringthelifetimeofaproduct systemo...

Page 6: ...ied out by technicians authorised by the local dealer or the manufacturer Only mase technicians or personnel trained by mase have the necessary knowledge of the generator and the special equipment as...

Page 7: ...MATICO A DISTANZA STARTING AUTOMATIC REMOTE FERNSTARTVORRICHTUNG AUTOMATICA A DISTANCIA MACHINE A DEMARRAGE AUTOMATIQUE A DISTANCE I GB D E F Cod 42347 Cod 42118 Cod 42467 Cod 41776 E E L L STOP E S D...

Page 8: ...theUseandMaintenanceManualbeforestartingthegenerator TheMasegeneratorhasbeendesignedsoastoguaranteesafeandreliableoperation provided that the instructions are followed Otherwise personal injury or dam...

Page 9: ...tanglement and cutting Presence of rotating parts pulleys belts and fan Danger of burns Hot surfaces Danger of burns Possibility of pressurised hot water expulsion Obligation Symbols Meaning Obligatio...

Page 10: ...ersons or things deriving from inobservance of the safetyregulations Carefully examine the safety warning plates on the generator and respect the relevant instructions 1 5 1 DANGER OF ENTANGLEMENT Do...

Page 11: ...ing that fuel does not overflow from the engine tank respecting the maximum level In the event of fuel spillage from the tank thoroughly dry and clean the parts involved Check that there are no fuel l...

Page 12: ...withArticles313and318ofPresidentialDecreeNo 54727 04 55 aswellasChap 11SectionIV oftheCEI64 8regulation Immediatelychangewetoveralls Insulate all the connectors and detached wires Donotleavethepowerte...

Page 13: ...yareprovidedofaEC DeclarationofConformity 98 37 ECandsubsequentamendments Essential machine requirements for safety and health protection Machine directive Directive 2006 95 EC 73 23 EC and subsequent...

Page 14: ...of malfunctioning Thegeneratorisparticularlyquietthankstoaninternally insulatedsoundproofcasingandanadvancedsoundproof system for combustion smoke exhaust Thealternatorsusedarethesynchronousself ener...

Page 15: ...otection module see par 5 6 Lowvoltagetermalprotection 7 Fuellevel 8 Generalmagnetothermalswitch 2 3 1 DIFFERENTIAL MEGNETOTHERMAL PANEL VERSION OPTIONAL 8 Differentialmagnetothermalswitch 2 3 2 SOCKE...

Page 16: ...OUS POWER PRP 2 180 205 kVA POWER FACTOR Cos THREEPHASE VOLTAGE V Hz GRADE OF PROTECTION MAX TEMP OF USE C MIN TEMP OF USE C MAX ALTITUDE OF USE m COOLING AIR FLOW m3 min L mm DIMENSIONS W mm H mm MAS...

Page 17: ...l engines inasmuch the deratingofthepowergeneratoringeneralcoincideswith the derating of the Diesel engine Particular deratings may be determined on the basis of the effective conditions of use Forinf...

Page 18: ...fixed protection to preventtheingressofrainwater Sectionsofpipespassingthroughwallsmustbeinsulated to prevent the transmission of heat to the walls themselves 3 3 2 EXHAUST PIPE DESIGN Thebackpressure...

Page 19: ...espective terminal indicated by the icon ref 6 Thesizingofthegroundwirestothegroundsystemandthe relative contact resistance must comply with current laws andstandards Do not tamper with the active pro...

Page 20: ...e placed on a flat surface For permanent or long term installations it is advisable to prepare a concrete foundation The area where the power set is installed must be suitably fenced off in order to p...

Page 21: ...fficient recirculation of air Installation of exhaust piping to the exterior of limited length and the fewest possible number of curves is compulsory Thesystemmaybearrangedwithsufficientpassage space...

Page 22: ...oxic and inflammable and must therefore bekeptinspecialairtightcontainersandstoredin inaccessibleplaces Refuelling must be carried out with the generator off and the key selector in position 0 STOP Do...

Page 23: ...cap 2 2 rif U Havingremovedthecausesthatdeterminedtheneedfor anemergencystop releasetheemergencystopbutton in order to return to the operating conditions 5PROTECTIONSANDWARNINGSIGNALS Thegeneratorsar...

Page 24: ...e engine is switched on 2 Switchedoffduringnormalengineoperation 3 Switched on with low level fuel Low oil pressure alarm LED ref 4 1 Indicate the input state before the engine is switched on 2 Switch...

Page 25: ...indicated in ref 2 For detailed information in this connection consult the engineuseandmaintenancemanualwhichaccompanies the machine To change the oil in the oil sump first remove the dipstick ref 3 t...

Page 26: ...efficient filter may cause loss of engine power and excessive smoke at the exhaust Toreplacetheairfilter carryoutthefollowingoperations Removethecover ref 1 fromthefilterholderbyacting on the crooks r...

Page 27: ...10 hours CHECKS REGULARITY Check oil level sump daily Theroutinemaintenanceoperations mustbecarriedoutby qualifiedpersonnelwhohavetheappropiateequipmentand protections Adjust valve clearance 1500 hour...

Page 28: ...nsult Service Centre Check the setting of the injectors Consult Service Centre There is high smoke emission from the exhaust Check the air filter Clean its elements or if necessary replace them Check...

Page 29: ...lifted and handled with the systems indicated in the picture Check that the hoisting cables or chains are homologated or of sufficient capacity and also check the minimum cable length Calculate the ca...

Page 30: ...ectitagainstdustand impurities Thepackagingisclearlyidentifiedwithanadhesivelabel indicating the type of model code and serial n of the group ref 3 After aperture all packaging materials must be colle...

Page 31: ...manual The installation is carried out according to mase instructions The service procedures are carried out exclusively by mase specialised technical personnel The electrical system and the loads to...

Page 32: ...15 EMERGENCY STOP BUTTON 16 ELECTRONIC VOLTAGE REGULATOR 17 ROTOR 18 STATOR 19 THERMAL SWITCH 20 15 POLES CONNECTOR 21 BUTTON 22 BUTTON 23 THERMAL SWITCH 24 ENGINE THERMOSTAT 25 AMPEROMETRIC TRANSFORM...

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