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MPL 206 A - MPL 226 A

GB

GB

2

1

3

6

4

5

3

 6 MAINTENANCE

6.1 P

REAMBLE

Any maintenance operation on the generator must be
carried out with the engine off and leaving it to cool
down sufficiently, and must only be carried out by
authorised and suitably trained personnel.

Carefully read paragraph 1.5 in the manual "General
danger informations". Periodically check the electrical
safety devices such as the emergency button, the
earthing system, etc.

Before of any operation of maintenance, to extinguish
the generator group removing the key of lighting
from the electric picture.

It is recommended to scrupulously follow the instructions
in the manual provided by the engine manufacturer with
each generator. It is important to regularly inspect and
carry out maintenance on the generator. The frequency of
maintenance should be decided on the basis of the
number of hours of operation.

6.2 O

RDINARY

 

ENGINE

 

MAINTENANCE

The periodic maintenance operations to be carried out on
the engine are indicated in the table at point 6.9. For more
detailed information consult the manual provided by the
engine manufacturer with each generator.

 Daily check the oil level with the

graduated dipstick (ref. 3).
The oil level must always be between the MAX and
MIN notches on the dipstick.

6.3 E

NGINE

 

OIL

 

CHANGE

Use diesel engine oil.
Top-up and fill through the hole indicated in ref.2.
For detailed information in this connection, consult the
engine use and maintenance manual which accompanies
the machine. To change the oil in the oil sump, first
remove the dipstick (ref.3), that it serves for facilitating
the extraction oil. If  the generator is equipped with pomp
extraction oil, act on it, otherwise remove the cover on the
base of the frame (ref.4), back off the screw (ref.5) and
drain the oil from the base of the engine sump, making
sure to collect all the spent oil in a recipient of adequate
capacity placed underneath the base of the frame. It is
advisable to perform the draining operation with oil still
sufficiently warm to facilitate good flow.

- Dispose of the used oil in an appropriate manner,
since it is a polluting product.
- Take the used engine oil to special collection
centres for disposal.

- Protect hands from contact with oil by wearing
gloves. In the event of accidental contact with engine
oil, thoroughly wash the affected part with soap and
water.
- During oil top-up and refuelling, respect the
maximum level indication. An excessive quantity of
engine oil may cause damage to the engine.

6.3.1 C

HANGING

 

OIL

 

FILTER

- Unscrew the oil filter and remove it (ref.1).
- Screw in the new filter after cleaning the rubber seal

and seating surface and ensure it is in perfect condition.

6.4

C

HANGING

 

FUEL

 

FILTER

- Unscrew the fuel filter and remove it (ref.6).
- Screw in the new filter after cleaning the rubber seal

and seating surface and ensure it is in perfect condition.

- Clean the combustible circuit eventually.

Summary of Contents for MPL 206 A

Page 1: ...od 42934 GRUPPO ELETTROGENO MANUALE DI USO E MANUTENZIONE I Tipo modello N matricola Codice GENSET USE AND MAINTENANCE MANUAL GB GROUPE LECTROG NE MANUAL DE USO Y MANTENIMIENTO E ELEKTROAGGREGATEBRAUC...

Page 2: ...entilation 18 3 5 Fuel system 18 3 6 Electrical connection 18 3 6 1 Power cables sizes 18 3 6 2 Powercableconnection 19 3 6 3 Groundconnection 19 3 7 Outdoorinstallation 20 3 8 Insideinstallation 21 4...

Page 3: ...or and for the modern conception the strong sizing the materials employees the continuous updatings constitutes an effective answer to the operators demands of the sector This Manual instructions will...

Page 4: ...tically by differential effect Skilled person Apersonwithtechnicalknow howorsufficientexperiencetoallowhimtoavoidthedangersinherentinelectricity MASE specialised personnel A person able to evaluate th...

Page 5: ...on Indicatesthatparticularattentionmustbepaidinordertopreventseriousriskswhichcould lead to death or possible harm to the health of personnel Aconditionwhichmayoccurduringthelifetimeofaproduct systemo...

Page 6: ...ied out by technicians authorised by the local dealer or the manufacturer Only mase technicians or personnel trained by mase have the necessary knowledge of the generator and the special equipment as...

Page 7: ...MATICO A DISTANZA STARTING AUTOMATIC REMOTE FERNSTARTVORRICHTUNG AUTOMATICA A DISTANCIA MACHINE A DEMARRAGE AUTOMATIQUE A DISTANCE I GB D E F Cod 42347 Cod 42118 Cod 42467 Cod 41776 E E L L STOP E S D...

Page 8: ...theUseandMaintenanceManualbeforestartingthegenerator TheMasegeneratorhasbeendesignedsoastoguaranteesafeandreliableoperation provided that the instructions are followed Otherwise personal injury or dam...

Page 9: ...tanglement and cutting Presence of rotating parts pulleys belts and fan Danger of burns Hot surfaces Danger of burns Possibility of pressurised hot water expulsion Obligation Symbols Meaning Obligatio...

Page 10: ...ersons or things deriving from inobservance of the safetyregulations Carefully examine the safety warning plates on the generator and respect the relevant instructions 1 5 1 DANGER OF ENTANGLEMENT Do...

Page 11: ...ing that fuel does not overflow from the engine tank respecting the maximum level In the event of fuel spillage from the tank thoroughly dry and clean the parts involved Check that there are no fuel l...

Page 12: ...withArticles313and318ofPresidentialDecreeNo 54727 04 55 aswellasChap 11SectionIV oftheCEI64 8regulation Immediatelychangewetoveralls Insulate all the connectors and detached wires Donotleavethepowerte...

Page 13: ...yareprovidedofaEC DeclarationofConformity 98 37 ECandsubsequentamendments Essential machine requirements for safety and health protection Machine directive Directive 2006 95 EC 73 23 EC and subsequent...

Page 14: ...of malfunctioning Thegeneratorisparticularlyquietthankstoaninternally insulatedsoundproofcasingandanadvancedsoundproof system for combustion smoke exhaust Thealternatorsusedarethesynchronousself ener...

Page 15: ...otection module see par 5 6 Lowvoltagetermalprotection 7 Fuellevel 8 Generalmagnetothermalswitch 2 3 1 DIFFERENTIAL MEGNETOTHERMAL PANEL VERSION OPTIONAL 8 Differentialmagnetothermalswitch 2 3 2 SOCKE...

Page 16: ...OUS POWER PRP 2 180 205 kVA POWER FACTOR Cos THREEPHASE VOLTAGE V Hz GRADE OF PROTECTION MAX TEMP OF USE C MIN TEMP OF USE C MAX ALTITUDE OF USE m COOLING AIR FLOW m3 min L mm DIMENSIONS W mm H mm MAS...

Page 17: ...l engines inasmuch the deratingofthepowergeneratoringeneralcoincideswith the derating of the Diesel engine Particular deratings may be determined on the basis of the effective conditions of use Forinf...

Page 18: ...fixed protection to preventtheingressofrainwater Sectionsofpipespassingthroughwallsmustbeinsulated to prevent the transmission of heat to the walls themselves 3 3 2 EXHAUST PIPE DESIGN Thebackpressure...

Page 19: ...espective terminal indicated by the icon ref 6 Thesizingofthegroundwirestothegroundsystemandthe relative contact resistance must comply with current laws andstandards Do not tamper with the active pro...

Page 20: ...e placed on a flat surface For permanent or long term installations it is advisable to prepare a concrete foundation The area where the power set is installed must be suitably fenced off in order to p...

Page 21: ...fficient recirculation of air Installation of exhaust piping to the exterior of limited length and the fewest possible number of curves is compulsory Thesystemmaybearrangedwithsufficientpassage space...

Page 22: ...oxic and inflammable and must therefore bekeptinspecialairtightcontainersandstoredin inaccessibleplaces Refuelling must be carried out with the generator off and the key selector in position 0 STOP Do...

Page 23: ...cap 2 2 rif U Havingremovedthecausesthatdeterminedtheneedfor anemergencystop releasetheemergencystopbutton in order to return to the operating conditions 5PROTECTIONSANDWARNINGSIGNALS Thegeneratorsar...

Page 24: ...e engine is switched on 2 Switchedoffduringnormalengineoperation 3 Switched on with low level fuel Low oil pressure alarm LED ref 4 1 Indicate the input state before the engine is switched on 2 Switch...

Page 25: ...indicated in ref 2 For detailed information in this connection consult the engineuseandmaintenancemanualwhichaccompanies the machine To change the oil in the oil sump first remove the dipstick ref 3 t...

Page 26: ...efficient filter may cause loss of engine power and excessive smoke at the exhaust Toreplacetheairfilter carryoutthefollowingoperations Removethecover ref 1 fromthefilterholderbyacting on the crooks r...

Page 27: ...10 hours CHECKS REGULARITY Check oil level sump daily Theroutinemaintenanceoperations mustbecarriedoutby qualifiedpersonnelwhohavetheappropiateequipmentand protections Adjust valve clearance 1500 hour...

Page 28: ...nsult Service Centre Check the setting of the injectors Consult Service Centre There is high smoke emission from the exhaust Check the air filter Clean its elements or if necessary replace them Check...

Page 29: ...lifted and handled with the systems indicated in the picture Check that the hoisting cables or chains are homologated or of sufficient capacity and also check the minimum cable length Calculate the ca...

Page 30: ...ectitagainstdustand impurities Thepackagingisclearlyidentifiedwithanadhesivelabel indicating the type of model code and serial n of the group ref 3 After aperture all packaging materials must be colle...

Page 31: ...manual The installation is carried out according to mase instructions The service procedures are carried out exclusively by mase specialised technical personnel The electrical system and the loads to...

Page 32: ...15 EMERGENCY STOP BUTTON 16 ELECTRONIC VOLTAGE REGULATOR 17 ROTOR 18 STATOR 19 THERMAL SWITCH 20 15 POLES CONNECTOR 21 BUTTON 22 BUTTON 23 THERMAL SWITCH 24 ENGINE THERMOSTAT 25 AMPEROMETRIC TRANSFORM...

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