MARKEM Cimjet RFID Page 9 Operation & Service Manual Download

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TABLE OF CONTENTS

0855904enb 4/05

m®

4.1

Auto Apply Sensor Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

4.2

On Demand Mode Sensor Position . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.0

Fitting the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6.0

Apply Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Section 6 Preventive Maintenance Guide

1.0

General Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
1.1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

1.2

Positioning of Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

2.0

Cleaning of all Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

3.0

Changing the Tag Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

4.0

Tag Unwind Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

5.0

Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
5.1

Replacing the Felt Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

5.2

Setting the Clutch Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6.0

Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.1

Low Reel Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.2

Nip Home Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.3

Tag Gap Optic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

7.0

Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

8.0

Maintaining the Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Section 7 Technical Information

1.0

Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
1.1

Power Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

1.2

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

2.0

The Cimjet RFID Main Processor Board . . . . . . . . . . . . . . . . . . . . . . . . 7-3
2.1

On-board Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

2.2

Input and Output LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

2.3

Processor Board Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

2.4

Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

2.5

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

2.6

Firmware and RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

2.7

Switch Settings and Potentiometers . . . . . . . . . . . . . . . . . . . . . . 7-15

3.0

External Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
3.1

X28 Communications (Comms) . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

3.2

X23 External Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . 7-18

3.3

X12 External I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

4.0

Status Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21

5.0

Status Reset Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

6.0

Display I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

7.0

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

8.0

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

9.0

Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29

Summary of Contents for Cimjet RFID

Page 1: ...Cimjet RFID Operation Service Manual m Operation Service Manual Cimjet RFID...

Page 2: ......

Page 3: ...ARKEM The foregoing warranty shall not apply to any custom work performed by MARKEM The foregoing warranty shall also not apply to defects or non conformance with MARKEM specifications which result fr...

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Page 5: ...ow for reference When contacting MARKEM please give your Model Number Serial Number and Customer Account Number Model ____________ Serial Number_________________ Date Installed______________ Customer...

Page 6: ......

Page 7: ...12 2 7 Foreseen Use misuse 1 22 2 8 MARKEM Training Programs 1 22 2 9 Removal from Service 1 23 3 0 Overview 1 24 3 1 Components of Cimjet RFID 1 26 3 1 1 Dispenser 1 26 3 1 2 Applicator 1 26 3 2 Tag...

Page 8: ...e User Guide 1 0 Restricted Access Mode User Guide 4 1 2 0 Entering Restricted Access Mode 4 1 3 0 Machine Init Initialization 4 2 3 1 Reset Params 4 2 4 0 Password 4 3 4 1 Password Configuration 4 4...

Page 9: ...sor 6 7 6 2 Nip Home Sensor 6 7 6 3 Tag Gap Optic 6 8 7 0 Drive Belts 6 10 8 0 Maintaining the Compressed Air 6 12 Section 7 Technical Information 1 0 Power Configuration 7 1 1 1 Power Connector 7 1 1...

Page 10: ...Feed Problems 8 8 6 1 Incorrect Tag Stopping Position 8 8 6 2 Erratic Tag Feeding 8 8 6 3 Inconsistent Tag Stopping Position 8 9 6 3 1 If the Tag Stops in the Correct Position 8 9 6 3 2 If the Tag St...

Page 11: ...Cimjet RFID Operation Service Manual m SECTION 1 General Information...

Page 12: ......

Page 13: ...that radiate and or receive energy in the radio frequency spectrum to or from the tag bi directional a tag that can be read or written from either side capacity amount of bits or bytes that can be pr...

Page 14: ...g expressed in bits or bytes per second read write many applications require that new data or revisions to data already in the tag be entered into the tag while it is still attached to its object tags...

Page 15: ...g code plate and various other terms Although transponder is technically the most accurate the most common term and the one preferred by the Automatic Identification manufacturers is tag transponder s...

Page 16: ...ons taken with the Cimjet RFID all connecting cables must be fully screened and the screen must have 360 degree contact with the metal connector and in turn the unit s case at both ends 2 2 Modificati...

Page 17: ...llows Cimjet RFID Maximum current level 70A Duration 6ms Recommended cable protection is as follows MCB Miniature Circuit Breaker to IEC 947 2 EN 60947 2 and BS EN 60898 with a minimum instantaneous r...

Page 18: ...ch as Robin Model KMP4120 Digital PSC LOOP Tester Connect tester to incoming mains supply to machine Check that the supply voltage is within specification and that the connections are correctly wired...

Page 19: ...being earthed this therefore excludes any phase to phase connected supplies such as what might be available in some factories and or countries If either supply fuse located on the rear of the controll...

Page 20: ...s used in areas where the floor may be wet or greasy 10 Be aware of the operating zone required by the Cimjet RFID when working with and near the machine Allow ample space beyond the applicator operat...

Page 21: ...ties are detected in the laser beam generation internal protective devices must switch the laser beam off 15 Various safety and warning labels are placed on the Cimjet RFID see following pages WARNING...

Page 22: ...on relates only to the specific material designated and may not be valid for such material used in combination with any other materials or in any process unless specified in text Table 1 1 Safety Labe...

Page 23: ...ine to highlight potential hazards to the operator Earth Part Number BO5264AA Earth labels are placed in strategic positions around the machine to highlight the machines earthing point Part Number 349...

Page 24: ...er BO3286AA Supplier MARKEM Technologies Ltd Alexander Fleming Building Nottingham Science and Technology Park University Boulevard Nottingham NG7 2RF Composition Information on Ingredients Identifica...

Page 25: ...degrease the skin First Aid Measures General Advice Use in well ventilated areas Inhalation Take patient to fresh air Do not move about Obtain medical advice Skin Contact Remove spillage with soft ti...

Page 26: ...ter and isopropanol according to your local environmental regulations Otherwise absorb on an inert absorbent sand silica gel acid binder universal binder sawdust transfer to container and arrange remo...

Page 27: ...and Body Protection Plastic apron sleeves boots dependent on amount handled Physical and Chemical Properties Isopropanol Wipes Form Of Liquid Color Colorless Odor Characteristic Melting Temperature 89...

Page 28: ...s Odor Characteristic Melting Temperature 89o C Boiling Temperature 82o C Density g ml 0 78 Vapor Pressure 33 mmHg 20oC Density 2 07 Solubility in Water Miscible in all proportions Flash Point 12o C E...

Page 29: ...may form explosive mixture with air Conditions to Avoid Keep away from heat and sources of ignition Materials to Avoid Oxidizing agents strong bases aldehydes ammonia chlorinated compounds amines orga...

Page 30: ...iver injury may occur Chronic Toxicity Effects of excessive exposures may include liver toxicity Isopropanol Kits After Inhalation Irritation symptoms in the respiratory tract After Absorption Headach...

Page 31: ...nvironmental hazard provided that the material is handled and disposed of with due care and attention Disposal Considerations Waste from Residues Unused Products Dispose of as special waste in complia...

Page 32: ...sopropanol IMO Class 3 2 IMDG Page 3244 EmS 3 06 MFAG 305 Proper Shipping Name Isopropanol ICAO Class 3 UN ID No 1219 Proper Shipping Name Isopropanol Isopropanol Kits UN No 1219 IMDG Class II IMO 3 2...

Page 33: ...90 492 EEC Symbol F Highly Flammable R Phrase s R11 Highly Flammable S Phrase s S2 Keep out of reach of children Keep container tightly closed in a cool well ventilated place S7 16 Keep away from sour...

Page 34: ...dified without authorization Failing to observe hazard requirements in the manual and or on safety labels Combining or interfacing non MARKEM equipment with this system other than as intended Permitti...

Page 35: ...ce These instructions also pertain to transporting or storing the applicator 1 Turn off the power to the Cimjet RFID 2 Disconnect the power cables from the system 3 Disconnect all other cables from th...

Page 36: ...n refer to the Cimjet RFID Blow Applicator Manual 0855906 and the Cimjet RFID Tamp Applicator Manual 0855907 Left or right hand machine orientation to suit the application Easy loading of tags Network...

Page 37: ...SECTION 1 General Information 0855904enb 4 05 m 1 25 Figure 1 1 Cimjet RFID Dispenser left hand option shown...

Page 38: ...a variety of different mountable applicator modules 3 1 2 Applicator Several modular applicators are available to meet your different requirements The different applicators apply tags in different wa...

Page 39: ...SECTION 1 General Information 0855904enb 4 05 m 1 27 Figure 1 2 Cimjet RFID Front Figure 1 3 Cimjet RFID Rear...

Page 40: ...SECTION 1 General Information 1 28 m 0855804enb 4 05 Figure 1 4 Cimjet RFID Tag Optic...

Page 41: ...as switched out of Auto Mode to Set Mode or there is a fault on the machine When the green light is on Cimjet RFID is awaiting a signal to start the Program Verify Reject Apply sequence When the blue...

Page 42: ...SECTION 1 General Information 1 30 m 0855804enb 4 05 4 0 Dimensional Drawings in Millimeters Figure 1 5 Cimjet RFID Dispenser applicator not shown...

Page 43: ...SECTION 1 General Information 0855904enb 4 05 m 1 31 Figure 1 6 Cimjet RFID Dispenser Stand...

Page 44: ...SECTION 1 General Information 1 32 m 0855804enb 4 05...

Page 45: ...Cimjet RFID Operation Service Manual m SECTION 2 Installation Guide...

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Page 47: ...Compressed air a dry clean non lubricated air supply at 6 2 Bar 90psi Trigger signals depending on the application Sufficient space for installation and operation WARNING All applicator cylinders hav...

Page 48: ...red The power supply is configured by Power connections to the toroidal transformer located at the rear of the machine Fitting of the corresponding fuse Details of this procedure are given in Section...

Page 49: ...uncontaminated air which should not be lubricated 3 1 Air Regulator A filter regulator assembly is fitted to the base of the stand this is comprised of a manual isolation valve a water trap and press...

Page 50: ...s standard so care should be taken to align the machine with the product transportation system Before final positioning the machine should be placed so that the applicator arm is square to the product...

Page 51: ...Cimjet RFID Operation Service Manual m SECTION 3 Operating Guide...

Page 52: ......

Page 53: ...lars on the drive rollers to accommodate the width of the tag roll The tag roll should not rub on the collars Feed the backing web around the idler rollers between the optional post and the RF shield...

Page 54: ...SECTION 3 Operating Guide 3 2 m 0855904enb 4 05 Figure 3 1 Webbing Diagram left hand option shown...

Page 55: ...ation of the machine A warning sticker highlights the hazard Make sure that the power cable is connected and switch on the power at the rear of the machine During power up the user interface defaults...

Page 56: ...ntrol panel user interface provides Machine setup and fault finding Error and Warning Messages 5 2 The Control Panel This drawing is a representation and is not to scale Four option soft keys Liquid C...

Page 57: ...iew the next available parameter Press PREVIOUS to view the previous available parameter Saving and Discarding Changes The method of saving and discarding changes depends on the particular screen Gene...

Page 58: ...ered by sensors or other inputs For further details refer to the Cimjet RFID Section 7 Technical Information Set Mode This mode provides a series of menus which allow you to a Run diagnostic tests b C...

Page 59: ...cation is triggered by sensors or other inputs such as PLC control For details refer to the Cimjet RFID Section 7 Technical Information Figure 3 2 Auto Mode Menu Tree To select Auto Mode Press AUTO Th...

Page 60: ...PARAMETERS TIME DATE MOVE PRINT CIM3 X X Y Y VIEW TIME DATE SET DATE SET TIME DIAGNOSTICS MANUAL TEST FEED SET TAG OPTIC DISP I O INPUTS OUTPUTS TIMINGS FEED FEED APPLY APPLY RIBBON FEED TOGGLE NEXT...

Page 61: ...meters Set the time and date Cimjet RFID has a further level of restricted access menus which give access to other infrequently changed parameters For further information see Section 4 Restricted Acce...

Page 62: ...perator to view the current status of the Cimjet RFID inputs and to test the various Cimjet RFID Outputs Full details can be found in Section 7 Technical Information 7 2 Set Tag Optic Cimjet RFID feed...

Page 63: ...4 05 m 3 11 8 0 Parameters This option allows the operator to alter various operating parameters Time Date Enter the required date and time Time is entered in the 24 hour format TIME SET DATE PARAMET...

Page 64: ...ation refer to Section 4 Restricted Access Mode User Guide Does not apply to Cimjet RFID Table 3 1 Parameter Description Apply Delay 25 This parameter allows the application of the tag onto the packag...

Page 65: ...Cimjet RFID Operation Service Manual m SECTION 4 Restricted Access Mode User Guide...

Page 66: ......

Page 67: ...be changed by qualified MARKEM personnel or under close instruction from MARKEM 2 0 Entering Restricted Access Mode To enter Restricted Access Mode Select Set Mode Press and hold the ENTER and EXIT k...

Page 68: ...is option resets all parameters to their default values The current selected applicator is not changed but the applicator parameters are set to the corresponding default values From the Machine Init m...

Page 69: ...ssword has been typed The passwords for each access level are fixed The key sequences are given on the last page of this section This page may be removed if passwords are being used and if this manual...

Page 70: ...s displayed Select CHANGE the following screen is displayed The NEXT and PREVIOUS keys are used to scroll through the four access levels To activate a specific button on any level press ENABLE with th...

Page 71: ...right the first underscore activates the Restricted Setup buttons ENTER and EXIT pressed at the same time The next underscores are buttons 1 2 3 and 4 Access to the other soft keys and restricted acce...

Page 72: ...3 3 1 Level 3 4 1 2 3 System 4 2 4 4 1 CAUTION If you have password protection to restricted access mode the SYSTEM user will automatically have access to this mode regardless of the SYSTEM password...

Page 73: ...set into continuous operation for example to continuously cycle the Cimjet RFID unit See the main menu below Select CYCLE the following screen is displayed To start a cycle Press the required soft ke...

Page 74: ...reen is displayed 7 0 Set Parameters This option allows various parameters to be viewed and changed From Restricted Setup menu Press SET PARAMETERS The Set Parameters screen is displayed The operator...

Page 75: ...s configure the Communications port From the Set Parameters screen Press COMMS The first parameter is displayed Press CHANGE to select a different option See the following table for a full list of ava...

Page 76: ...rotocol or desktop EMULATION protocol Comms Baud Range 2400 4800 9600 19200 38400 57600 115200 Default 19200 Host communications link baud rate Comms Link Range RS232 ETHERNET Default RS232 Host commu...

Page 77: ...s These parameters configure the machine options available From the Set Parameters screen Press MACHINE OPTIONS The following screen is displayed This screen provides access to Applicator Parameters M...

Page 78: ...Parameters These parameters configure various machine setup options From the Machine Option screen Press MACHINE CONFIG The first parameter is displayed The options can be accessed by using the NEXT a...

Page 79: ...local memory Host PC Mode Cimjet RFID requests the required data from the Host PC Sensor Debounce Range 0 to 2000 Default 0 Delays the response to external sensors This is useful for example if the sh...

Page 80: ...location Abort Range On Off Default Off An allocation set from CimControl can be stopped before it is completed Log Feed Data Range No To File Realtime Default No Status Output Range None Apply comple...

Page 81: ...l Information Does not apply to Cimjet RFID Compatibility Mode Range On or Off Default On This determines if the CimComms Status Reset function is used or not Product Select Input Range On Off Default...

Page 82: ...duration of the blow used to apply the tag This should be kept as short as possible while maintaining reliable tag application It is recommended that the Blow Time is on for the time it takes the tag...

Page 83: ...ust remain at 0 for Cimjet RFID Ribbon Sensor Feed Speed Default 150 Feed Speed mm s is the time taken for the tag to pass the nip roll Optic Position Default NEW Sensor location prevents tag gap from...

Page 84: ...User Guide 4 18 m 0855904enb 4 05 Does not apply to Cimjet RFID Feeder Hand Range LEFT RIGHT Default LEFT Defines on which side of the feeder the image is aligned Table 4 4 Restricted Setup Set Parame...

Page 85: ...Cimjet RFID Operation Service Manual m SECTION 5 Operating Modes...

Page 86: ......

Page 87: ...rformed using a serial communications link Three factors determine the position of the tag on the pack The position of the applicator relative to the conveyor The position of the sensor The setting of...

Page 88: ...s completed the air assist jets hold the tag to the applicator The applicator waits for the apply delay timer to elapse then activates the apply mechanism Note No Apply sensor is used 2 2 On Demand Mo...

Page 89: ...X23 it is recommended that a single multi core cable be run in conduit to a junction box The junction box can be mounted at a convenient position and individual cables run to the sensors and conveyor...

Page 90: ...the Feed sensor is used and the tag is applied automatically after the Apply delay timer has elapsed The Feed sensor should be positioned far enough away from the Cimjet applicator prior to the tag ap...

Page 91: ...tag on the pack The product s pitch spacing frequency and speed determine the position of the Feed sensor The sensor must be mounted far enough away from the Cimjet applicator prior to the tag applic...

Page 92: ...4 05 5 0 Fitting the Sensors When the optimum position of the sensors is determined mount the sensor firmly in place 6 0 Apply Delay The Apply Delay can either be set from the Set Mode Parameter scree...

Page 93: ...Cimjet RFID Operation Service Manual m SECTION 6 Preventive Maintenance Guide...

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Page 95: ...ction which should include Check all guards to ensure they are correctly fitted using all required fasteners Check that movement is smooth and that slides and cylinders are not damaged Check for wear...

Page 96: ...to the machine and its delicate components Cleaning agents which will damage rubber or plastic MUST NOT be used If in doubt consult MARKEM It is recommended that the rollers be cleaned regularly every...

Page 97: ...b When the tag height size is altered check the following After webbing up the machine use the Engineer Mode to set the tag optic sensor Check that the new tag size gap does not stop in the Gap sensor...

Page 98: ...band should be replaced If the brake is not operating correctly a heavy supply reel will tend to overrun and introduce slack into the tag supply path To replace the brake band Power off the machine T...

Page 99: ...tch felt pads need replacement between intervals of six months to one year do the following refer to Figure 6 2 Remove the plastic end cap 1 Use a box spanner deep socket nut driver 10mm A F to remove...

Page 100: ...spanner deep socket nut driver 10mm AF on the nut 2 to adjust the torque turn the nut clockwise to increase torque To set the torque first turn the nut counterclockwise until the clutch slips very ea...

Page 101: ...el type inductive sensor is used to sense the position of the rear of the pivoted nip arm To replace this sensor Turn off all power to the machine Turn off and lock off the air supply to the machine R...

Page 102: ...8 Stepper motor 8 steps mm When the Cimjet RFID feeds datum labels the processor will record a constant voltage level for 800 100mm 3 94 x 8 steps of the stepper motor and then record a rise in the vo...

Page 103: ...ugh the sensor Note the voltage when the sensor is looking through the gap just webbing material versus when it is looking through the label on the webbing material Check that the threshold voltage is...

Page 104: ...stration shows the position of the stepper motor used and the path of the timing belt To remove the web drive belt Loosen all four screws on the stepper motor Remove the belt tension by rotating the e...

Page 105: ...ed the belt into position Remember to tighten the motor screws before checking the belt tension Do not put an excessive amount of tension on the belt as this places undue strain on the motor bearings...

Page 106: ...e main pressure regulator and this will require draining at regular intervals prior to machine use Carry out the following procedures Check the water level in the water trap Place a suitable container...

Page 107: ...Cimjet RFID Operation Service Manual m SECTION 7 Technical Information...

Page 108: ......

Page 109: ...the necessary power connections and fuse fitted to suit customer requirements If the requirements change the Cimjet RFID can be quickly reconfigured by modifying the power connections 1 1 Power Conne...

Page 110: ...ocated at the rear of the machine The connection arrangement depends on the supply voltage The machine can be configured for 115V or 230V by adding or removing the wire link provided Connect the live...

Page 111: ...r Voltage Adjustment X36 SW1 LD 8 X18 FR3 SW2 LK3 TP10 TP6 FR1 TP3 X25 TP20 X19 LD 9 TP 32 U12 TP7 TP27 X38 X27 X9 FR7 LK17 LK8 LD 15 TP5 TP34 TP 12 LD 4 LD21 RV2 X21 TP25 X7 LD 5 HI ROM FR4 LD 10 LK9...

Page 112: ...X2 X3 Head Lift Solenoid X4 Totalizing Counter 1 24VSOL 2 Output X5 Gap Optic Drive 1 Drive 2 0VA 3 5VA 4 Sense X8 Beacon Outputs 1 Ready N O 2 Warning N O 3 Fault N C 4 0VP X9 Output 5 N C 2 way Mole...

Page 113: ...ctor 1 Signal 2 0VP X19 Reject Mechanism Solenoid Output 9 N O 2 way Molex Connector 1 Signal 2 0VP X20 Output 6 N O 2 way Molex Connector 1 Signal 2 0VP X22 Head Nip Open 3 way Molex Connector 1 24VS...

Page 114: ...ay D type Connector X29 Web Motor Drive 4 way Molex X31 Internal Microprocessor Pins 1 36 X32 Internal Microprocessor Pins 37 72 X33 Internal Microprocessor Pins 73 108 X34 Internal Microprocessor Pin...

Page 115: ...Ds Table 7 2 Input LEDs Input LED Function Main Processor Board LD1 Feed and Apply Input LD2 Spare External Input 1 LD3 E stop Monitor LD4 Guards Monitor LD5 Applicator Input 3 Spare External Input 2...

Page 116: ...4enb 4 05 Table 7 3 Output LEDs Output LED Function Main Processor Board LD10 Fault LD11 Warning LD12 Reject LD13 Busy LD14 Applicator Specific LD15 Applicator Specific LD16 Applicator Specific LD17 A...

Page 117: ...or Link positions 1 2 3 4 24V Link positions 2 3 4 5 Volt free operation Default LK4 Ready Output 5 way link LK5 Fault Output 5 way link LK6 Warning Output 5 way link LK7 Reject Output 5 way link LK8...

Page 118: ...SECTION 7 Technical Information 7 10 m 0855904enb 4 05 LK17 Bootstrap link Program upgrade via RS232 A Default B Bootstrap enabled Table 7 4 Processor Board Links Link Number Function...

Page 119: ...ic supply TP3 Reject Mechanism Solenoid PWM Switched Output TP4 Reject Mechanism Solenoid On Off Switched Output TP5 Counter Out Output for Optional Hardware TP7 Tag Gap Analogue Sensor Output TP8 Tag...

Page 120: ...Comms Port RS232 Input Data TP26 VM Motor Voltage Nominally 42V Unregulated TP27 0VM Motor Voltage Ground TP28 0VI Isolated 5V Supply Ground TP29 5VI Isolated and Regulated 5V Supply TP35 SYSCLK 20MH...

Page 121: ...13 2 5 Fuses Table 7 6 Fuses Fuse Function FR2 24V I O and Beacon Supplies 1 35A FR3 24V Solenoid Supply 0 75A FR4 24V SPI Supply 0 75A FR5 24V Sensors Supply 0 75A FR6 Motor Reject Supply 4A FR7 5V...

Page 122: ...These options are as follows On board Internal Flash ROM External Pluggable Flash ROM External PROMs These various options require that the appropriate links are set See previous pages in this section...

Page 123: ...haracteristic of standard tags but may not be appropriate for all applications The voltage settings can be viewed on the Engineer Mode Diagnostics Screen and the appropriate adjustments can be made to...

Page 124: ...are provided on the rear of the Cimjet RFID CAUTION It is essential that the connector dust covers pro vided with the machine are fitted to all unused connectors to protect against dust and prevent p...

Page 125: ...igure 7 4 shows suitable RS232 cables for connecting your PC to the Cimjet RFID For RS485 wiring details please refer to Section 10 Parts Illustrations and Schematics Figure 7 4 PC to Cimjet RFID RS23...

Page 126: ...perate with PNP sensors or volt free contacts If external voltage is used it must not exceed 30VDC Where volt free contact is used the contact should be wired between the input pin and one of the 24V...

Page 127: ...supply A number of additional connections are provided Motor Safety When LK9 on the mother board is removed the motor safety connections on X12 must be connected The relay or output used must be capa...

Page 128: ...t 24V LK5 4 Fault C 0V 5 Fault N C Fault 24V 6 Warning N O Warning 24V LK6 7 Warning C 0V 8 Warning N C Warning 24V 9 Reject N O Reject 24V LK7 10 Reject C 0V 11 Busy N O SPOUT 24V LK8 12 Busy C 0V 13...

Page 129: ...y cycle the status output can then be reset by one of the user options in the restricted access menu machine configure parameters 24V Output N O or N C contacts switched by the Cimjet RFID Connections...

Page 130: ...nt means one of which is by the Status Reset Input This input is normally switched by the external control system Note This is only available if the optional serial laser board is fitted Connections o...

Page 131: ...activate the machine outputs for testing purposes These functions can be accessed from the Engineer Mode screen under Diagnostics Select ENGINEER MODE Select DIAGNOSTICS The I O screen can be extremel...

Page 132: ...their status on the Engineer Mode Diagnostic screen Select Disp I O from the Engineer Mode Diagnostic screen The inputs screen is displayed The status of Applicator Inputs depends on the type of appl...

Page 133: ...to start the apply sequence Status On Off Low Web Indicates the condition of the Low Paper warning sensor Status On Off Spare Input Applicator specific Spare Input Applicator specific Nip Closed Indi...

Page 134: ...n 2 Database Size Displays the size of database fitted such as 512K Software Version Displays the current release of firmware being used in the machine such as P2850 11 07 01 Board Revision Displays t...

Page 135: ...gnostic screen To select the Outputs screen Press the soft key next to INPUTS The Outputs screen is displayed The condition of the outputs can be changed by using the TOGGLE soft key DISP I O TIMINGS...

Page 136: ...machine Pin 23 TXD2 RS232 Optional Pin 24 RXD2 RS232 Optional Pin 25 RS232 Ground Table 7 11 Diagnostic Screen Outputs Output Description Ready An input for the conveyor PLC or for a Beacon lamp Warn...

Page 137: ...d of a manual isolation valve a water trap pressure regulator and dump valve The air supply is via a 6mm or 8mm flexible pipe 9 2 Compressed Air Requirements WARNING Do not adjust the regulator pressu...

Page 138: ...Regulator Unit A 6mm 236 push fitting is provided to accept flexible pipe The supply should be at 6 2 Bar 90psi It should also be dry clean and not lubricated The regulator unit provides a regulated...

Page 139: ...e air regulator which is mounted inside the dispenser cover next to the solenoid valve that operates it Figure 7 6 Air Regulator and Solenoid Valve for Tag Reject Mechanism The air pressure for the Ta...

Page 140: ...SECTION 7 Technical Information 7 32 m 0855904enb 4 05...

Page 141: ...Cimjet RFID Operation Service Manual m SECTION 8 Troubleshooting Guide...

Page 142: ......

Page 143: ...lear the fault For example When Cimjet RFID is in error the machine ready output is opened and the fault output closes The following tables list the errors that can occur together with the remedial ac...

Page 144: ...one of the following messages will be displayed Table 8 1 Power up Error Messages Message Indication Action Parameters Lost Setup parameters are corrupt Check all setup parameters to ensure correct o...

Page 145: ...The tag gap sensor is not detecting tags If tags are loaded check that the tags are passing through the tag gap optic sensor If tags are present reset the tag gap optic from the Engineer Mode Paramete...

Page 146: ...er Description Action 01 NO WEB CHECK TAG SENSOR THEN PRESS AUTO 03 NIP OPEN CHECK NIP THEN PRESS AUTO 04 CYLINDER FAILED TO RETURN HOME PRESS AUTO 05 MISSING TAG CHECK TAG SUPPLY THEN PRESS AUTO 06 M...

Page 147: ...ILED TO RETURN HOME PRESS AUTO 22 CYLINDER 1 TIMED OUT PRESS AUTO 23 CYLINDER 2 TIMED OUT PRESS AUTO 24 PAD ROTATE TIMEOUT PRESS AUTO 25 APPLICATOR OBSTRUCTED IN CYCLE PRESS AUTO 26 NO REJECT TAG AVAI...

Page 148: ...CTION 8 Troubleshooting Guide 8 6 m 0855904enb 4 05 35 PLC MODE CYCLE 2 DETECTED NO CYCLE 2 DEFINED PRESS AUTO 36 HOST PRINT CYCLE 2 DETECTED NO CYCLE 2 DEFINED PRESS AUTO Table 8 3 Other Error Messag...

Page 149: ...ns parameters for the Cimjet RFID and the host computer match These are Communications Speed Baud Rate This is set in Restricted Access Mode Data Bits Stop Bits and Parity Cimjet RFID always uses 8 da...

Page 150: ...incorrect after datum tags have been fed and the stop position is consistent check the following FEED ADJUST parameter BACKFEED parameter should always be set to 0 for Cimjet RFID See the print parame...

Page 151: ...k that the nip roller is positioned in the center of the tag Check that the drive roller is clean Check that the dancer arm is operating 6 3 2 If the Tag Stops in an Inconsistent Position If the tag s...

Page 152: ...or voltage test point Ensure the external motor control link is in position LK9 on the main PCB 8 0 Motor Stalling Tag feed problems could also be caused by the motor stalling The following problems m...

Page 153: ...Cimjet RFID Operation Service Manual m SECTION 9 Recommended Spares...

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Page 155: ...neral Spares Kits 1 1 Preventive Maintenance Spares Kits Table 9 1 Roller Cleaning Part No Qty Description 5824648 100 Cleaning Pads Table 9 2 Maintenance Parts 100mm 3 94 Part No Qty Description 3311...

Page 156: ...1BB 1 Operator Panel Assembly 35146BA 1 LCD Display Assembly 5564342 1 Solenoid Assembly Table 9 4 Left hand Change Parts Part No Description B05281AA 452 906 Blank Insert B03636AA 453 886 Screwlock 8...

Page 157: ...Cimjet RFID Operation Service Manual m Section 10 Parts Illustrations and Electrical Schematics...

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