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COVERING SYSTEM FOR TIPPER TRUCKS

User Manual with Maintenance Register

English

- Translation of the original instructions in Italian language -

Summary of Contents for Sigillo

Page 1: ...COVERING SYSTEM FOR TIPPER TRUCKS User Manual with Maintenance Register English Translation of the original instructions in Italian language...

Page 2: ...rves the right to make changes at any time without notice All mentioned product names and trademarks are exclusively owned by the respective holder Marcolin Covering s r l took great care in editing t...

Page 3: ...ring System main components 13 2 4 Danger zone exposed person operator definitions 13 2 5 Situations of risk and dangers for people s health 14 2 5 1 Danger of slipping and falling 14 2 5 2 Danger of...

Page 4: ...k the cables tensioning and conservation status 28 4 4 5 Lubricate and grease 29 4 4 6 Check the elastic strings with hooks or the automatic lateral hooks only if installed 30 4 4 7 Replacement of bro...

Page 5: ...User Manual Sigillo 5 6 1 Reference diagram for electrical connections 48 6 2 Printouts for certifying the training course completion 49...

Page 6: ...IMPROPER USE The machine s lifecycle depends on the frequency of its use and the preservation status in which it is maintained 1 4 Product warranty The covering is supplied according to the contractua...

Page 7: ...User Manual Sigillo 7 1 5 1 Facsimile of EC Declaration of Conformity...

Page 8: ...ors maintenance personnel and those authorised to use it are required to know the contents of this manual The owner of the machine is committed to personally check that people in charge are adequately...

Page 9: ...n our opinion the manual should be kept constantly inside the machine If the manual is lost the operator is obliged to notify the safety manager immediately who will then request a copy from the manuf...

Page 10: ...OWN RESPONSIBILITY to have received and understood enough instructions on the functioning of the machine to have received and took the instruction manual and to commit himself to understanding its con...

Page 11: ...THE MANUAL TO THEIR SUCCESSOR OR NEW OWNER IN WITNESS IN WITNESS PREVIOUS OPERATOR NEW OPERATOR Date CONVEYANCE OF NOTIONS AND OF THE MANUAL AMONG OPERATORS The undersigned Mr Mrs resident in residen...

Page 12: ...NOTIONS AND DELIVER THE MANUAL TO THEIR SUCCESSOR OR NEW OWNER IN WITNESS IN WITNESS PREVIOUS OPERATOR NEW OPERATOR Date CONVEYANCE OF NOTIONS AND OF THE MANUAL AMONG OPERATORS The undersigned Mr Mrs...

Page 13: ...ning system depending on the model it could be supplied with a hermetic closure with elastic strings with hooks 5 Folding and lifting system of the tarpaulin 2 4 Danger zone exposed person operator de...

Page 14: ...shearing injuries Putting fingers between the running cables of the covering inside the tensioning systems or into any gaps in the covering mechanism causes limbs to be crushed and or sheared WARNING...

Page 15: ...of the tarpaulin by hand This system requires particular surveillance by the operator in fact it is essential that before closing it the operator verifies that there are nobody behind the tipper body...

Page 16: ...and damage it irreversibly The additional stresses caused by a running vehicle with a damaged or malfunctioning covering system may also cause the detachment and projection of the covering in the road...

Page 17: ...ees in leaf begin to sway 28 4 38 5 MODERATE BREEZE 4 Dust and loose paper raised Small branches begin to move 19 4 28 4 GENTLE BREEZE 3 Leaves and small twigs constantly moving light flags extended 1...

Page 18: ...to the final user Marcolin Covering s r l or authorised retailer installer gives the owner or delegated operator a training and apprehension course on all the necessary procedures to start conduct sto...

Page 19: ...User Manual Sigillo 19 on the Motor Control Unit only for the electric operated version...

Page 20: ...folded on the tipper body proceed as follows to fold again the covering 1 Remove all the elastic strings if provided in the version installed on your vehicle from the lateral hooking points so that th...

Page 21: ...ty 3 2 2 Emergency pushbutton key safety shutdown The emergency pushbutton key is required for setting the machine in SAFETY SHUTDOWN to prevent that unauthorised persons could power up the machine Th...

Page 22: ...om the front hooks so that the covering can move freely 3 Insert the key in the emergency pushbutton 4 Turn the key in CLOCKWISE direction to unlock the emergency pushbutton for giving the consent to...

Page 23: ...he Motor Control Unit 3 For setting the machine in SAFETY SHUTDOWN if it is necessary to leave the vehicle unattended remove the key from the emergency pushbutton no 4 3 2 10 Folding of the Sigillo ta...

Page 24: ...out a quick but attentive control to verify that everything is in good order before moving the vehicle on the road 3 3 Using the optional accessories if installed 3 3 1 Automatic rear closing device...

Page 25: ...n exception It is important to contact as a matter of priority if the emergency situation allows it the local installer for getting detailed information about the procedure to apply WARNING Before ope...

Page 26: ...the bearing 6 Tighten up the emergency handle in the centre of the shaft paying attention to introduce the round pin into its proper seat 7 Tighten up the handle screw to the end using if necessary a...

Page 27: ...E MACHINE IDLE AND MACHINERY DEACTIVATED Put out the Maintenance in progress sign The manufacturer denies any responsibility Do not carry out DIY type interventions the machines are dangerous and must...

Page 28: ...INTENANCE EXTRAORDINARY MAINTENANCE CHECK METAL STRUCTURE AND BOWS quarterly Yearly c o manufacturer or authorised workshop WARNING If damages are ascertained DO NOT START THE MACHINE bring it to a Ma...

Page 29: ...horised workshop GREASE the JOINT OF THE HANDLING ROD hand operated version Make use of lithium based grease GREASE THE INTERNAL JOINT BETWEEN PINION AND GEAR hand operated version Make use of lithium...

Page 30: ...G HOOKS monthly Yearly c o manufacturer or authorised workshop Replace the hooks at the first sign of wear and tear 4 4 8 Check the contact plates only if installed OPERATION ORDINARY MAINTENANCE EXTR...

Page 31: ...RDINARY MAINTENANCE EXTRAORDINARY MAINTENANCE CHECK PULLEYS monthly Yearly c o manufacturer or authorised workshop Verify that the various pulleys 60 and 100 are free of damage so that the covering ca...

Page 32: ...mpty and clean to avoid any sliding and falling Wear suitable protective clothing DO NOT WALK ON THE TARPAULIN The manufacturer denies any liability 3 Inside the tipper body remove the cable ties whic...

Page 33: ...turer denies any liability 2 On the frontside of the tipper body remove the profile which fastens the tarpaulin 3 Inside the tipper body remove the cable ties which fasten the tarpaulin to the bows 4...

Page 34: ...ble it is strictly mandatory to wear gloves in order to prevent hand injuring caused by the possible fraying of the metal mesh Removing the cable and installing the new one Loosen the rear tensioner p...

Page 35: ...of our directive specifications the cable must be passed through the outermost hole For convenience insert the whole length of the cable in the various elements operating as follows Positioning the l...

Page 36: ...he cable of the handling system runs 1 BOW 2 BOW SUPPORT WITH SLIDING PART Using the head of the upper cable coming from point 2 proceed as follows 6 Insert the steel cable onto all the bows through t...

Page 37: ...s of the cable 1 5 pulling them through the specific supplied clamps 2 4 COVERING WITH DOUBLE PULLING BOW LOWERED CABLE 1 Insert a clamp 3 in the inner side of the support plate of the double pulling...

Page 38: ...ut leave about 100 150 mm usable for any necessary adjustments Note Prior to cutting the cable wrap the cut surface with insulating tape to prevent a possible fraying Positioning the right steel cable...

Page 39: ...nserting it in the holes of the bows supports 8 Last of all insert the end of the cable into the bow support of the pulling bow Now proceed with positioning the lower end of the steel cable 9 Pull the...

Page 40: ...htening the central screw 1 3 Repeat the operation on the opposite rear pulley WARNING To the left and right cable must be given the same amount of tensioning The rear pulley is designed with a V shap...

Page 41: ...prevent hand injuring caused by the possible fraying of the metal mesh Spray all the pulleys of the covering with Svitol to ease the following operations 1 Fold up the covering into the front part of...

Page 42: ...the power supply line battery the second one inside the Motor Control Unit User intervention NOT admitted if not previously authorised by Marcolin or by one of its authorised workshop Contact plate is...

Page 43: ...ial rubber and derivate varnish etc Protecting the environment is very important and for this reason the components listed above must be sent to expressly authorised institution for their disposal rec...

Page 44: ...ons and to the research of faults as a trace for the possible localization of functioning anomalies which have to be notified to the manufacturer for getting the qualified personnel service 5 2 2 Regi...

Page 45: ...er operations carried out SIGNATURE OF MAINTENANCE TECHNICIAN DATE OF INTERVENTION OPERATIONS CARRIED OUT REPLACED COMPONENTS Ordinary maintenance as prescribed in Chapter 4 of this manual Further ope...

Page 46: ...ective treatments Integrity of metalwork absence of cracks or breaks Proceed with the immediate replacement of damaged parts Elastics with hooks to lock the tarpaulin in place State of preservation Pr...

Page 47: ...extraordinary maintenance Further operations carried out STAMP AND SIGNATURE OF THE AUTHORISED WORKSHOP CARRIED OUT OPERATIONS REPLACED COMPONENTS DATE OF INTERVENTION The covering system has been sub...

Page 48: ...cate construction of the machine s plants led us not to include detailed wiring diagrams in this user manual but only a general outline of the electrical system This is to prevent unauthorised or inco...

Page 49: ...ttach them to the manual Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs Mr Mrs...

Page 50: ...stem of Marcolin Covering s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacturer Marcol...

Page 51: ...ering System of Marcolin Covering s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacture...

Page 52: ...ering System of Marcolin Covering s r l Brand Type Serial No to have received the manual and to commit himself to understand its contents before using the machine for the first time by the manufacture...

Page 53: ...WHO WILL USE THE MACHINE IN WITNESS IN WITNESS Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE MADE ON DATE The undersigned Mr Mrs resident i...

Page 54: ...THE NEW COLLEAGUES WHO WILL USE THE MACHINE IN WITNESS IN WITNESS Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE MADE ON DATE The undersigne...

Page 55: ...HE CASE THE NEW PURCHASER IN WITNESS IN WITNESS Responsible for the implementation of the training course Receiver of the training course TRAINING COURSE TO THE OWNERS MADE ON DATE The undersigned Mr...

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MARCOLIN Sigillo, User Manual

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