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Blastmaster

®

 Smart Box

8

Daily Pre-operation Checklist

1. Abrasive

2. Air Compressor

3. Air Hose Couplings & Gaskets

4. Air Hose

5. Safety Cable

6. Ambient Air Pump*

7. Breathing Air Filter

8. CO Monitor

9. Breathing Line 

10. Climate Control Device

11. Abrasive Blasting Suit

12. Gloves

13. Abrasive Blasting Nozzle

14. Lighting System*

15. Abrasive Blasting Nozzle Holder

16. Remote Control Switch

17. Supplied-Air Respirator

18. Control Line

19. Abrasive Blasting Hose

20. Abrasive Blasting Hose 

 

Couplings & Gaskets

21. Abrasive Metering Valve

22. Remote Control System

23. Moisture Separator

24. Abrasive Blasting Pot Exhaust 

 Muffler

25. Abrasive Blasting Pot

26. Abrasive Blasting Pot Screen

27. Abrasive Blasting Pot Lid

28. Aftercooler*

*  Optional or alternative device. 

Ask your Marco Representative 

for more details.

Abrasive

 – Select the correct Abrasive (1) for the application. Review the SDS 

(Safety Data Sheet)

 to ensure the correct PPE 

(Personal Protective Equipment)

 

and Environmental Controls have been selected and are in place.

Air Compressor 

– Select an Air Compressor (2) of adequate size to support all 

equipment requirements. Refer to “Air & Abrasive Consumption Chart” for  

Abrasive Blasting Nozzle (13) air consumption requirements. Before connecting 

Air Hose (4), sample the air being produced by the air compressor (2) to ensure 

it is free of petroleum contaminants.

Air Hose, and Air Hose Couplings & Gaskets

 – Select Air Hoses (4) of 

sufficient size to support all subsequent volumetric requirements and with a 

sufficient PSI 

(pound per square inch)

 rating. Inspect all Air Hoses (4), and Air 

Hose Couplings & Gaskets (3) for damage or wear. Repair or replace damaged 

or worn components.

Abrasive Blasting Hose, Abrasive Blasting Hose Couplings & Gaskets, and 

Abrasive Blasting Nozzle Holder –

 Select an Abrasive Blasting Hose (19) that 

has an inner diameter 3 to 4 times larger than your Abrasive Blasting Nozzle 

(13). Inspect Abrasive Blasting Hose (19), Abrasive Blasting Hose Couplings 

& Gaskets (20), and Abrasive Blasting Nozzle Holder (15) for damage or wear. 

Repair or replace damaged or worn components.

Safety Cables

 – Install a Safety Cable (5) at each Abrasive Blasting Hose (19), 

and Air Hose (4) connection points.

Aftercooler and Moisture Separator 

– Ensure Aftercooler (28) is positioned 

on stable ground. Keep petcock drain of Moisture Separator (23) slightly open 

during use. Drain both devices after each use.

Supplied-Air Respirator, Breathing Line, Breathing Air Filter, Climate 

Control Device, CO Monitor, Ambient Air Pump

 – You MUST consult the 

Operator’s Manual supplied with your Respiratory Equipment (6, 7, 8, 9, 

10, 17) for ALL applicable instructions and warnings. Inspect all Respiratory 

Equipment components for damage or wear. Repair or replace damaged or worn 

components.

Abrasive Blasting Suit and Gloves

 – Select an abrasive-resistant Abrasive 

Blasting Suit (11) that is slightly oversized to allow ease of movement and allows 

air to flow around your body. Select abrasive-resistant Gloves (12) with a tight fit 

and a long cuff that overlaps the sleeve of the Abrasive Blasting Suit (11).

Abrasive Metering Valve and Abrasive Blasting Pot

 – Confirm Abrasive 

Blasting Pot (25) is positioned on stable ground. Inspect Abrasive Blasting Pot 

(25) and Abrasive Metering Valve (21) for damage or wear. Repair or replace 

damaged or worn components.

Abrasive Blasting Pot Screen and Abrasive Blasting Pot Lid

 – Always use 

an Abrasive Blasting Pot Screen (26) when filling Abrasive Blasting Pot (25) 

with Abrasive (1) to prevent debris from entering the Abrasive Blasting Pot (25). 

Remove Abrasive Blasting Pot Lid (27) before operating the Abrasive Blasting 

Pot (25). Install Abrasive Blasting Pot Lid (27) after use to protect the Abrasive 

Blasting Pot’s (25) interior.

Remote Control System, Remote Control Switch, Control Line,  

– Inspect 

Remote Control System (22) and Control Line (18) for damage or wear. Repair 

or replace damaged or worn components. Ensure Control Line (18) fittings 

connected to the Remote Control System (22) are tight and free of leaks. Ensure 

Remote Control Switch (16) is functioning properly. Consult Remote Control 

Switch Operator's Manual for applicable instructions.

Abrasive Blasting Pot Exhaust Muffler

 – Inspect Abrasive Blasting Pot 

Exhaust Muffler (24) at start and end of daily use. Replace element of Abrasive 

Blasting Pot Exhaust Muffler (24) per Operator's Manual instructions.

Lighting System

 – Ensure the Lighting System (14) is connected to a proper 

power supply before use.

DAILY PRE-OPERATION CHECKLIST

Summary of Contents for BLASTMASTER SMART BOX

Page 1: ...employer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Man...

Page 2: ...ipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house log...

Page 3: ...on which if not avoided could result in death or serious injury This is an example of a notice This indicates policy or practice directly related to safety of personnel or protection of property This...

Page 4: ...y Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components...

Page 5: ...n adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris store...

Page 6: ...me of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasive b...

Page 7: ...r cfm Abrasive lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16 77 468 18...

Page 8: ...Blastmaster Smart Box 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12...

Page 9: ...ing Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open during us...

Page 10: ...Timers 5 Pressurize abrasive blasting pot See abrasive blasting pot Operator s Manual During use When abrasive blasting pot is pressurized greater than 3 PSI Red indicator light 8 will activate alerti...

Page 11: ...urces and lockout tagout all components before any maintenance or troubleshooting is attempted Failure to comply with the above warning could cause electrical shock and inadvertent activation of equip...

Page 12: ...are active An hour glass is displayed in the top left corner to indicate they are counting Note The timers count in increments of 6 minutes 0 1 6 minutes 0 5 30 minutes 1 0 1 hour OPERATING INSTRUCTI...

Page 13: ...g in death or serious injury W 562 Reset Production Timers Daily Production Timers 1 Open Cover 1 2 Select display to reset Push and hold correlating Reset Button 2 wait three seconds then release Thi...

Page 14: ...ulting in death or serious injury W 562 Install Blastmaster Smart Box on Bulk Abrasive Blasting Pot Note Additional components may be required to install Blastmaster Smart Box 1 Install Enclosure 10 t...

Page 15: ...ctivation of equipment resulting in death or serious injury W 562 Install Pressure Indicator Bulk Abrasive Blasting Pot Note Additional components may be required to install Pressure Switch 1 Disconne...

Page 16: ...equipment resulting in death or serious injury W 562 Install Pressure Indicator 6 5 cu ft and Smaller Abrasive Blasting Pots Note Additional components may be required to install Pressure Switch 1 Re...

Page 17: ...h the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 125E 125P Remote Control System...

Page 18: ...trical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 123E 123P Remote Control System Note Additional components may be re...

Page 19: ...use electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130P Remote Control System Note Additional components may be...

Page 20: ...ld cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130E Remote Control System Note Additional components m...

Page 21: ...warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 120E 120P Remote Control System Note Additi...

Page 22: ...omply with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Note Mark control line and remote control system to aid con...

Page 23: ...ter 4 until reading matches analog gauge 6 Install Screws 2 and close Cover 1 MAINTENANCE Calibrate Digital Pressure Display Always depressurize the entire system disconnect all power sources and lock...

Page 24: ...et Daily Production Timers in Operating Instructions Check if other reset buttons are functioning properly Contact Marco for further assistance Blastmaster Smart Box indica tor lights are not illumina...

Page 25: ...Blastmaster Smart Box 24 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER...

Page 26: ...Blastmaster Smart Box 25 DATE TYPE OF SERVICE PART NUMBER MAINTENANCE NOTES...

Page 27: ...THERS WITHOUT SELLER S PRIOR WRITTEN CONSENT IF SUCH NOTICE IS TIMELY GIVEN SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT REPLACE THE PRODUCT...

Page 28: ...BLAST IT 800 252 7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDE SHIPPING LOCATIONS Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800 25...

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