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Blastmaster

®

 Smart Box

1

Company Profile

Since 1944, Marco has developed a strong tradition of providing innovative and reliable products and services to the 

surface preparation and protective coatings industries. We are the world’s premier provider of Abrasives, Blasting, 

Coating, Dust Collectors, Engineered Systems, Rental, Safety, Service, Repair, & Modernization, and Vacuums.
Through innovative designs and a total commitment to quality, Marco manufactures products that increase production 

rates, create a safer workplace, and reduce maintenance costs. Marco’s industry experience, manufacturing 

capabilities, legendary customer service, product availability, logistics services, and technology leadership is your 

assurance that we deliver high quality products and services, providing the best value to you, our customer.

The Marco Difference

•   

Industry Experience

 – With Marco on your team, you have access to expertise which can only come from 

decades of industry leadership. We have organized our engineering department, production specialists, customer 

operations, and safety support into a “Center of Competence.” As a Marco customer, you have access to hundreds 

of years of cumulative experience related to your operations.

•   

Manufacturing Excellence

 – Marco is a U.S. based, ISO 9001:2008 certified manufacturer of equipment for the 

Surface Preparation and Protective Coatings industries. Marco’s engineers benchmark the industry to ensure that 

we design and manufacture superior products that set the “Gold Standard” for performance, safety, and quality.

•   

 Legendary  Customer Service

 – Marco’s legendary customer service team is staffed by friendly, highly-trained 

individuals who are focused on providing the highest level of product support, order accuracy, and customer 

satisfaction.

•   

Product Availability

 – We stock over 10,000 SKU’s and have more than 45 shipping locations to serve North 

American and International markets for all major brands of blasting and coating equipment. As the largest provider of 

surface preparation and protective coatings equipment in the world, our inventory levels and product availability are 

unmatched.

•   

Logistics Services

 – Marco’s in-house logistics team is dedicated to moving your shipment anywhere in the world. 

We move more than 14,000 truckloads every year, allowing you to save on freight costs by leveraging our buying 

power. Lower your process costs with a single invoice, which includes product and freight.

•   

Technology Leadership

 – Our website provides: Operator’s Manuals, Part Numbers and Schematics Guides, SDS 

information, and Features & Specifications Guides, providing access to information 24/7. Our Extranet application 

allows you to receive quotes and place orders online. Our Intranet maintains a complete record of your purchase 

history to assist with ongoing support of your existing equipment and future purchasing decisions.

Vision Statement 

Marco is the world’s premier provider of Abrasives, Blasting, Coating, Dust Collectors, Engineered Systems, Rental, 

Safety, Service, Repair, & Modernization, and Vacuums.

Mission Statement 

Marco provides strong leadership and innovation to the surface preparation and protective coatings industries. 

We dedicate our efforts to the continuous improvement of our products, services, processes, people, and most 

importantly, the quality of our customer’s experience.

Quality Statement 

Marco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repair 

of our products. Our ISO 9001:2008 certification extends throughout all operations in all locations. Continuous 

improvement of our processes and supply chain Integration comprise the core of our business strategy for delivering 

exceptional quality and value in all Marco products and services.

Management Philosophy 

We are a company dedicated to the success of every customer and associate. We discuss, debate, challenge, 

measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through sound  

leadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates, 

customers, and suppliers.

Summary of Contents for BLASTMASTER SMART BOX

Page 1: ...employer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Man...

Page 2: ...ipment As the largest provider of surface preparation and protective coatings equipment in the world our inventory levels and product availability are unmatched Logistics Services Marco s in house log...

Page 3: ...on which if not avoided could result in death or serious injury This is an example of a notice This indicates policy or practice directly related to safety of personnel or protection of property This...

Page 4: ...y Standards Inspect all equipment for wear or damage before and after each use Failure to use Original Equipment Manufacturer repair parts and failure to immediately replace worn or damaged components...

Page 5: ...n adequate concentrations To reduce conditions that could result in a fire or an explosion provide adequate ventilation eliminate all ignition or spark sources keep the work area free of debris store...

Page 6: ...me of air exists and petcock is unable to be left open at all times petcock should be opened frequently to release water To reduce abrasive intrusion in the air supply hose depressurize the abrasive b...

Page 7: ...r cfm Abrasive lbs hr Compressor Horsepower No 4 1 4 47 268 11 54 312 12 61 354 14 68 408 16 74 448 17 81 494 18 98 608 22 110 681 25 Air cfm Abrasive lbs hr Compressor Horsepower No 5 5 16 77 468 18...

Page 8: ...Blastmaster Smart Box 7 THE BIG PICTURE 3 5 7 4 4 3 2 1 8 9 17 14 16 15 13 19 18 10 20 23 21 4 24 27 26 25 22 28 5 3 6 11 12...

Page 9: ...ing Hose 19 and Air Hose 4 connection points Aftercooler and Moisture Separator Ensure Aftercooler 28 is positioned on stable ground Keep petcock drain of Moisture Separator 23 slightly open during us...

Page 10: ...Timers 5 Pressurize abrasive blasting pot See abrasive blasting pot Operator s Manual During use When abrasive blasting pot is pressurized greater than 3 PSI Red indicator light 8 will activate alerti...

Page 11: ...urces and lockout tagout all components before any maintenance or troubleshooting is attempted Failure to comply with the above warning could cause electrical shock and inadvertent activation of equip...

Page 12: ...are active An hour glass is displayed in the top left corner to indicate they are counting Note The timers count in increments of 6 minutes 0 1 6 minutes 0 5 30 minutes 1 0 1 hour OPERATING INSTRUCTI...

Page 13: ...g in death or serious injury W 562 Reset Production Timers Daily Production Timers 1 Open Cover 1 2 Select display to reset Push and hold correlating Reset Button 2 wait three seconds then release Thi...

Page 14: ...ulting in death or serious injury W 562 Install Blastmaster Smart Box on Bulk Abrasive Blasting Pot Note Additional components may be required to install Blastmaster Smart Box 1 Install Enclosure 10 t...

Page 15: ...ctivation of equipment resulting in death or serious injury W 562 Install Pressure Indicator Bulk Abrasive Blasting Pot Note Additional components may be required to install Pressure Switch 1 Disconne...

Page 16: ...equipment resulting in death or serious injury W 562 Install Pressure Indicator 6 5 cu ft and Smaller Abrasive Blasting Pots Note Additional components may be required to install Pressure Switch 1 Re...

Page 17: ...h the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 125E 125P Remote Control System...

Page 18: ...trical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 123E 123P Remote Control System Note Additional components may be re...

Page 19: ...use electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130P Remote Control System Note Additional components may be...

Page 20: ...ld cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 130E Remote Control System Note Additional components m...

Page 21: ...warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Install Pressure Switch Blastmaster 120E 120P Remote Control System Note Additi...

Page 22: ...omply with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury W 562 Note Mark control line and remote control system to aid con...

Page 23: ...ter 4 until reading matches analog gauge 6 Install Screws 2 and close Cover 1 MAINTENANCE Calibrate Digital Pressure Display Always depressurize the entire system disconnect all power sources and lock...

Page 24: ...et Daily Production Timers in Operating Instructions Check if other reset buttons are functioning properly Contact Marco for further assistance Blastmaster Smart Box indica tor lights are not illumina...

Page 25: ...Blastmaster Smart Box 24 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER...

Page 26: ...Blastmaster Smart Box 25 DATE TYPE OF SERVICE PART NUMBER MAINTENANCE NOTES...

Page 27: ...THERS WITHOUT SELLER S PRIOR WRITTEN CONSENT IF SUCH NOTICE IS TIMELY GIVEN SELLER WILL HAVE THE OPTION TO EITHER MODIFY THE PRODUCT OR COMPONENT PART THEREOF TO CORRECT THE DEFECT REPLACE THE PRODUCT...

Page 28: ...BLAST IT 800 252 7848 ph 563 324 2519 fax 563 324 6258 40 NATIONWIDE SHIPPING LOCATIONS Marco Regional Branch Offices and Shipping Locations Direct Shipping Locations CONTACT MARCO 800 BLAST IT 800 25...

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